CONN PLUG 24POS STRAIGHT W/SCKT

D38999/26MJ24SA

Manufacturer Part NumberD38999/26MJ24SA
DescriptionCONN PLUG 24POS STRAIGHT W/SCKT
ManufacturerAmphenol Industrial Operations
SeriesMilitary, MIL-DTL-38999 Series III, Tri-Start™
D38999/26MJ24SA datasheet
 


Specifications of D38999/26MJ24SA

Connector TypePlug, Female SocketsMounting TypeFree Hanging (In-Line)
Number Of Positions24TerminationCrimp
OrientationAFastening TypeThreaded
Shell Material, FinishElectroless NickelShell Size - Insert25-24
Ingress ProtectionIP67 - Dust Tight, WaterproofShell Size, MilitaryJ
Connector Body MaterialCompositeGenderPlug
Contact GenderSocketConnector MountingCable
Connector Shell Size25Insert Arrangement25-24
Lead Free Status / RoHS StatusLead free by exemption / RoHS compliant by exemptionFeatures-
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Amphenol Tri-Start
®
Subminiature Cylindrical Connectors
12-092-14
MIL-DTL-38999, Series III
• Aluminum
• Stainless Steel/Firewall
• Composite
®
• Clutch-Lok
High Vibration
TM

D38999/26MJ24SA Summary of contents

  • Page 1

    Amphenol Tri-Start ® Subminiature Cylindrical Connectors 12-092-14 MIL-DTL-38999, Series III • Aluminum • Stainless Steel/Firewall • Composite ® • Clutch-Lok High Vibration TM ...

  • Page 2

    Table of Contents Series III - The Highest Performance MIL-DTL-38999 Connector ...................... 1 Tri-Start Series III Versatility and Options ........................................................... 2 Shell Styles and Key Design Features ............................................................... 3 Test Data .......................................................................................................... 4 Specifications .................................................................................................... 5 Insert Availability and Identification ...

  • Page 3

    Amphenol Tri-Start Series III - the highest performance MIL-DTL-38999 connector Tri-Start TM MIL-DTL-38999 Series III with Metal Shells - Aluminum, Stainless Steel, Class K Firewall Amphenol ® Tri-Start MIL-DTL-38999* Series III Connectors offer the highest performance capabilities for both ...

  • Page 4

    Amphenol offers more versatility & options than any other interconnection family The Tri-Start Connector is the high performance choice in the D38999 Family. Originally designed in order to increase the performance lev- els of MIL-DTL-38999 Series I and II, ...

  • Page 5

    Amphenol shell styles and key design features Wall Mount Receptacle Box Mount Receptacle Flange Mounting Plug Jam Nut Receptacle Lanyard Release Plug Line Receptacle Solder Mount Hermetic Longer Shell Receptacle Tri-Start Straight Plug Designed for Performance Numerous advantages in ...

  • Page 6

    Tri-Start test data TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA EMI/EMP SHIELDING EFFFECTIVENESS dB TESTING BY TRIAXIAL METHOD 140 120 100 100 200 300 400 FREQUENCY MEGAHERTZ TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST ...

  • Page 7

    Tri-Start specifications Test Current (Amps) Contact Size Crimp Hermetic 22D 7 (Power (Power 150 NA * When using silver plated ...

  • Page 8

    Tri-Start insert availability and identification Shell Military Size/Arrg. Shell Crimp Hermetics* 9-5★■ 9-94 ■ ✦ ✦ 11-2★ B ✦ 11 11- 11-54 ■ ...

  • Page 9

    Tri-Start and Specials insert availability and identification Shell Military Size/Arrg. Shell Crimp Hermetics* 23- 23- 23-54 ■ ✦ H ✦ 23- 25 ✦ 25-7 J ✦ 25-8★ J ✦ ...

  • Page 10

    Tri-Start alternate positioning Master Key/Keyway Position AR° Key & keyway or Shell arrangement AP° Size identification letter BSC N 105 A 102 11, A 113 13 and ...

  • Page 11

    Tri-Start insert arrangements front face of pin inserts illustrated Insert Arrangement 9-5 Service Rating Grounded Number of Contacts 1 Contact Size 8 Twinax Insert Arrangement 11-98 Service Rating I Number of Contacts 6 Contact ...

  • Page 12

    Tri-Start insert arrangements front face of pin inserts illustrated Insert Arrangement 17-35 Service Rating M Number of Contacts 55 Contact Size 22D ...

  • Page 13

    Tri-Start insert arrangements front face of pin inserts illustrated Insert Arrangment 21-39 Service Rating I Number of Contacts ...

  • Page 14

    Tri-Start insert arrangements front face of pin inserts illustrated Insert Arrangement Service Rating Number of Contacts Contact Size Insert Arrangement Service Rating Number of Contacts Contact Size Insert Arrangement Service Rating Number of Contacts Contact Size *** For use in ...

  • Page 15

    Tri-Start insert arrangements front face of pin inserts illustrated Insert Arrangement Service Rating Number of Contacts Contact Size Insert Arrangement Service Rating Number of Contacts 22 Contact Size 22D Insert Arrangement Service Rating Number of Contacts Contact Size † Coax ...

  • Page 16

    Special insert arrangements front face of pin inserts illustrated B Insert Arrangement 9-2 Service Rating Number of Contacts 2 Contact Size 20 Insert Arrangement Service Rating Number of Contacts Contact Size 98 Insert Arrangement Service Rating Number of Contacts Contact ...

  • Page 17

    Special insert arrangements requiring non-standard shells or larger contacts front face of pin inserts illustrated H Insert Arrangement Service Rating Number of Contacts Contact Size C Insert Arrangement Service Rating Number of Contacts Contact Size D Insert Arrangement Service Rating ...

  • Page 18

    TVP00R (D38999/20) – crimp, metal CTVP00R (D38999/20) – crimp, composite wall mounting receptacle S 2 PLACES PLACES PLACES THREAD T 4 PLACES .005 PLACES .13 M † Red band indicates fully ...

  • Page 19

    TVP02R – crimp, metal CTVP02R – crimp, composite box mounting receptacle S 2 PLACES PLACES PLACES .005 PLACES .13 M † Red band indicates fully mated †† Blue band indicates rear ...

  • Page 20

    TV06R (D38999/26) – crimp, metal CTV06R (D38999/26) – crimp, composite straight plug METAL 1.234 MAX 31.34 MAX 1.220 MAX 31.00 MAX D V THREAD .359 MAX .591 +.003 9.12 MAX –.000 15.01 +.08 –.00 COMPOSITE 1.234 MAX 31.34 MAX D ...

  • Page 21

    TV26/MTV26 – crimp, metal CLUTCH-LOK and harsh environment applications The latest in MIL-DTL-38999, Series III Connector Technology is the CLUTCH-LOK. Designed for high vibration and harsh environments such as aircraft gas turbine engines also an ideal choice for ...

  • Page 22

    TV07R (D38999/24) – crimp, metal CTV07R (D38999/24) – crimp, composite jam nut receptacle C PANEL THICKNESS .062 MIN .125 MAX T • 1.57 MIN 3.18 MAX A • B THREAD PLACES † Red band indicates fully mated ...

  • Page 23

    TV01R – crimp, metal CTV01R – crimp, composite line receptacle GG (TV (CTV) B THREAD RED BAND S (TV) BLUE 1 S (CTV) BAND 2 PLACES † Red band indicates fully mated †† Blue band indicates rear release ...

  • Page 24

    TV09R – crimp, metal flange mounting plug .190 +.010 G –.000 4.82 +.26 –.00 D 3.59 MAX .591 +.003 9.12 MAX 15.01+.08 † Blue band indicates rear release contact retention system Shell Size 9 ...

  • Page 25

    TVPS02Y (D38999/21) – hermetic, metal box mounting receptacle 2 PLACES 2 PLACES 2 PLACES TT 4 PLACES † Red band indicates fully mated NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions with printed circuit tail contacts. Shell Size 9 ...

  • Page 26

    TVS07Y (D38999/23) – hermetic, metal jam nut receptacle C T • PLACES † Red band indicates fully mated ★ . 059 dia min. 3 lockwire holes 1.5 dia min. Formed lockwire hole design (6 holes) is optional. ...

  • Page 27

    TVSIY (D38999/25) – hermetic, metal solder mounting receptacle † Red band indicates fully mated Shell Size Shell Size All dimensions for reference ...

  • Page 28

    TVSHIY (D38999/27) – hermetic, metal weld mounting receptacle † Red band indicates fully mated Shell Size Shell Size All dimensions for reference only GG B THREAD RED BAND † Thread ...

  • Page 29

    TV Breakaway Fail Safe Connectors quick-disconnect with an axial pull of lanyard Amphenol Tri-Start Breakaway Fail Safe Con- nectors provide unequalled performance in environments requiring instant disengage- ment. Designed to provide quick disconnect of a connector plug and receptacle with ...

  • Page 30

    D38999/29 & D38999/30 TV Breakaway Fail Safe – crimp, metal lanyard release plug .374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE LANYARD PULLED TAUT AGAINST A .500 ±.031 12.70 ±.79 DIA MANDREL V THREAD METRIC † Blue ...

  • Page 31

    D38999/29 & D38999/30 TV Breakaway Fail Safe lanyard release plug insert availability, how to order INSERT AVAILABILITY Insert Service Total 22D Arrangement Rating Contacts 11 11- 11 ...

  • Page 32

    D38999/29 & D38999/30 TV Breakaway Fail Safe lanyard release plug – how to order, cont. HOW TO ORDER - BY MILITARY PART NUMBER FAIL SAFE D38999/29 & D38999/30 Ordering procedure for example part number D38999/29FB35EN is shown below: D38999/ D38999/DOD ...

  • Page 33

    D38999/31 for MIL-STD-1760 TV Breakaway Fail Safe – crimp, metal lanyard release plug .100 MAX 2.54 MAX OUTER SLEEVE MOVEMENT DURING UNMATING .359 MAX THREAD RELEASE 9.12 MAX 2.000 MAX 50.80 MAX ** ACCESS. DIA 1.687 MAX METRIC 42.85 MAX ...

  • Page 34

    D38999/31 for MIL-STD-1760 TV Breakaway Fail Safe for Stores Management applications lanyard release plug – how to order HOW TO ORDER - BY MILITARY PART NUMBER FAIL SAFE D38999/31 Ordering procedure for example part number D38999/31WE20PN1 is shown below: D38999/ ...

  • Page 35

    TV Breakaway Fail Safe – accessories backshells, dummy contacts, wire combs Amphenol offers a full range of accesso- ries that are designed to enhance the per- formance of Amphenol Breakaway con- nectors. Low Profile Backshells in shell size 25 with ...

  • Page 36

    Tri-Start – accessories receptacle protection cap .578 MAX A 14.68 MAX B *10-553310-XXX * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552943-119 Shell Size 9 11 ...

  • Page 37

    Tri-Start - accessories plug protection cap *10-552944-XXX *10-553998-XXX * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552944-119 Shell Size ...

  • Page 38

    Tri-Start – accessories dummy receptacle * To complete order number, add shell size and suffix number. 10-No Finish Suffix Olive drab, cadmium, -XX9 nickel base Electroless nickel -XXG S 2 PLACES PLACES PLACES B ...

  • Page 39

    Tri-Start – accessories cable clamps Straight Style *10-552681-XXX metal coupling 90 Degree Elbow Style *10-552682-XXX metal coupling * To complete order number, see suffix chart below. Examples: 10-No Finish Suffix Olive drab, cadmium, -XX9 nickel base Electroless nickel -XXG All ...

  • Page 40

    Tri-Start – accessories universal “header assembly” for flex print or PC board mounting Mounts to all MIL-DTL-38999 and MIL-C-26482 Connectors The use of connectors with printed circuit ter- mination is rapidly gaining popularity due to the rise of high volume, ...

  • Page 41

    Tri-Start – accessories universal “header assembly” for flex print or PC board mounting, cont. The drawing below shows the standard universal adapter for use with MIL-DTL-38999 and MIL-C-26482 connectors. Consult Amphenol Aerospace, Sidney NY for drawings of headers for ARINC ...

  • Page 42

    Tri-Start – accessories contacts, sealing plugs, protection caps STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S Contact Size Military No. 8 (Coax)* M39029/60-367 8 (Power) N/A 8 (Twinax) M39029/90-529** 10 (Power) M39029/58-528 12 M39029/58-365 16 M39029/58-364 20 ...

  • Page 43

    Tri-Start contacts – printed circuit board, wire wrap SOCKETS Contact Stickout Max/Min (See Illustration below) PCB Socket Tail D38999/20 D38999/26 Contacts Size Dia TVP00 10-497623-15 22D .019 .291 .226 10-497623-25 22D .019 .868 .803 10-497623-35 22D .019 .348 .283 10-497623-45 ...

  • Page 44

    Tri-Start application tools The following data includes information pertaining to the appli- cation tools which have been established for crimping, inserting, and removing contacts incorporated in the TV, CTV and MIL- DTL-38999 Series III connectors. For additional information on coax, ...

  • Page 45

    Tri-Start how to order – (Amphenol how to order – (Amphenol Proprietary Part Number Amphenol® Tri-Start Connectors (metal) can be ordered by coded part number. Ordering procedure is illustrated by part number TVPS00RF-9-35PB shown below: TVPS 00 Connector ...

  • Page 46

    Tri-Start how to order – (D38999, TV military, metal) how to order – (MTV26 CLUTCH-LOK Military Part Number To more easily illustrate ordering procedure of Tri-Start Connectors (metal) by military designation, part number D38999/20F A35PB is shown as follows: D38999/ ...

  • Page 47

    Tri-Start how to order – (Amphenol Proprietary Part Number Amphenol® Tri-Start Composite Connectors can be ordered by coded part number. Ordering procedure is illustrated by part number CTVPS00RF-9-35PB as shown below: CTVPS Connector Type Shell Style Service Class Shell Size ...

  • Page 48

    Tri-Start how to order – (D38999, CTV military, composite) Military Part Number To more easily illustrate ordering procedure of Tri-Start Composite Connectors by military designation, part number D38999/20JG35PN is shown as follows: D38999/ Connector Type Shell Style Service Class Shell ...

  • Page 49

    Tri-Start weight comparisons (composite vs. metal) Depending on the shell style, shell size and contact count, weight savings can range from 17% to 40% compared to standard aluminum product. Wall Mount Receptacle (00) Size/ Stainless Arrange- Steel Aluminum ment Pin ...

  • Page 50

    Tri-Start – specials fiber optics, filter protection, PCB applications FIBER OPTIC Amphenol multi-channel fiber optic connectors offer a precision optic interconnect system within the high performance MIL-DTL-38999 Series III connector. The metal-to-metal feature of the Tri-Start connector provides protection from ...

  • Page 51

    Tri-Start – specials coax, twinax and triax contacts, ground plane connectors, press fit connectors Amphenol MIL-DTL-38999 Series III connectors are the most commonly used connectors for incorporation of shielded contacts along with traditional crimp contacts and also with contacts for ...

  • Page 52

    Tri-Start – specials quadrax and differential twinax contacts SIZE 8 HIGH SPEED QUADRAX AND DIFFERENTIAL TWINAX CONTACTS FOR USE IN MIL-DTL-38999 CONNECTORS Quadrax Contacts consist of an outer contact with four strategically spaced inner contacts forming two 100 or 150 ...

  • Page 53

    Tri-Start – specials deep reach and stand-off shells, connectors with integral strain reliefs, ESD protection, RJ Field OTHER SPECIALS WITHIN THE TRI-START FAMILY OF CONNECTORS: • Deep Reach Shells – for increased panel thicknesses. • Stand-off Flange Shells – for ...