Photovoltaic (Solar) Connectors CABLE COUPLER FEMALE PLUS KEYED 6.0

5-1394462-5

Manufacturer Part Number5-1394462-5
DescriptionPhotovoltaic (Solar) Connectors CABLE COUPLER FEMALE PLUS KEYED 6.0
ManufacturerTyco Electronics
SeriesSolarLok
5-1394462-5 datasheet
 

Specifications of 5-1394462-5

GenderFemaleProductCable Couplers
Mounting StyleWireTermination StyleQuick Connect
Description/functionSolarlok connectorWire Size (awg)10
Contact TerminationCrimpNo. Of Contacts1
Connector MountingCable MountContact MaterialCopper Zinc
Contact PlatingSilverConnector TypePhotovoltaic
Lead Free Status / RoHS StatusLead free / RoHS Compliant  
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SOLARLOK
Photovoltaic Interconnection System
RoHS
Ready

5-1394462-5 Summary of contents

  • Page 1

    SOLARLOK Photovoltaic Interconnection System RoHS Ready ...

  • Page 2

    ... SOLARLOK Photovoltaic Interconnection System Table of Contents The SOLARLOK Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Large Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5-Rail Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Medium Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Small Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Eco Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Slim Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Micro Junction Box – ...

  • Page 3

    ... I Excellent flexibility and of the world’s energy mix. stripping performance I Different cable diameters I Operating Temperature from –40 ° +125 °C I Voltage Rating up to 1800 Short circuit resistant up to +250 °C I TÜV and UL approved All dimensions are in millimeters unless otherwise specified. All specifications subject to change. ...

  • Page 4

    ... Consult Tyco Electronics for latest specifications. Rated Current Diodes (IEC 61215, Edition 2) (Ampere) 5 6.0 5 8.5 5 13.0 3 6.0 3 8.5 3 13.0 Rated Current Diodes (IEC 61215, Edition 2) (Ampere) 5 6.0 5 8.5 5 13.0 3 6.0 3 8.5 3 13.0 Rated Current Cable Length Diodes (IEC 61215, Edition 2) (mm) ...

  • Page 5

    ... SOLARLOK Photovoltaic Interconnection System 5-Rail Junction Box – Serial Interconnection All mentioned versions are standard. Plus-connection see drawing. TÜV and UL pending. Junction Box with Mounted Cable and Connectors Contact Part Number Rails 1987858-3 5 1987982-3 5 Junction Box with Connector Outlet Contact Part Number ...

  • Page 6

    ... Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer). 4 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. W: 115 mm Rated Current Diodes (IEC 61215, Edition 2) (Ampere) 3 6.0 3 8.5 3 13.0 ...

  • Page 7

    ... Diodes (IEC 61215, Edition 2) (mm) (Ampere) 3 8.5 1,000 3 8.5 1,000 3 13.0 1,000 3 13.0 1,000 Rated Current Cable Length Diodes (IEC 61215, Edition 2) (mm) (Ampere) 3 8.5 1,000 3 8.5 1,000 Catalog 889753-3 Revised 9-2009 + W: 115 mm H: 22.5 mm Wire Size Comments 2 (mm ) Male Contact (neutral) right, 4 ...

  • Page 8

    ... Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer). 6 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications Rated Current Diodes (IEC 61215, Edition 2) (Ampere) 2 6.5 2 10.5 2 14.0 ...

  • Page 9

    ... Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer). All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. Rated Current Cable Length (IEC 61215, Edition 2) Diodes (Ampere ...

  • Page 10

    ... Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer). 8 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications Rated Current (IEC 61215, Edition 2) Diodes (Ampere Rated Current Diodes ...

  • Page 11

    ... Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer). All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. Rated Current Diodes (IEC 61215, Edition 2) (Ampere Catalog 889753-3 Revised 9-2009 38 ...

  • Page 12

    ... All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 105.8 15.5 12.5 10.0 Diodes 1987293-3 1 Catalog 889753-3 12.5 Rated Current (IEC 61215, Edition 2) Connection Type (Ampere) with Slim Line Connector System 10 (see Page 15) Revised 9-2009 ...

  • Page 13

    ... Female Cable Coupler, Plus Contact 1971131-2 Female Cable Coupler, Minus Contact 1971133-1 Termination Connector Catalog 889753-3 (continued) 131.0 Rated Current (IEC 61215, Edition 2) Connection Type (Ampere) Specific Connector System 11 (see table below) These specific Slim Connec- tors can be equipped with contacts of the SOLARLOK system on page 28 ...

  • Page 14

    ... SOLARLOK Photovoltaic Interconnection System Solar Labels Product Features I UV resistant I Meet IEC61215 Edition 2.0, IEC61646 Edition 2.0 I UL- certified I Withstand harsh outdoor environments I Labels can be customized to customer requirements (design, logos, colors, specifications, etc.) Product Description SOL-SD-104076-4-0.1 SOL-DCD-104100-4-0.1 SOL-DPS-104019-4-0.1 SOL-ESH-104019-4-0.1 SOL-SD-104076-4-0.5 SOL-DCD-104100-4-0.5 SOL-DPS-104019-4-0 ...

  • Page 15

    ... SOLARLOK Photovoltaic Interconnection System Combiner Box Product Features I Combines strings I Converts to standard wires I Completely pre-assembled I Plug and play design provides labor savings and minimizes installer error during installation I Uses existing products currently produced by Tyco Electronics I UL 1741 pending I No approval for use outside ...

  • Page 16

    ... Male Cable Coupler (without Contact – only Housing and Sealing) 14 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. Wire Size Part Number 2 (mm ) 0-1394462-1 2.5 0-1394462-3 4.0 5-1394462-5 6.0 0-1394462-2 2.5 0-1394462-4 4.0 5-1394462-6 6.0 Wire Size Part Number 2 (mm ) 0-1394461-1 2 ...

  • Page 17

    ... TÜV and UL pending. All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. Catalog 889753-3 Revised 9-2009 Package Keying Quantity Plus 100 Plus 100 Minus 100 Minus ...

  • Page 18

    ... Safety + Clip (Optional Connector Latch Locking Clip Standard) Part Number 1534226-1 2106207-1 NEC/UL certified Part Number 1987423-1 for Female Cable Coupler 1394739-1 for Male Cable Coupler Catalog 889753-3 Keying Plus Minus Keying Plus Minus Keying Standard NEC/UL certified Package Remarks ...

  • Page 19

    ... Quantity Plus Black Plus Black Plus Black Minus Black Minus Black Minus Black Plus Red Plus Red Plus Red Minus Blue Minus Blue Minus Blue Catalog 889753-3 Revised 9-2009 100 100 100 100 100 100 100 100 100 100 100 100 17 ...

  • Page 20

    ... Current Rating per Pole I Voltage Rating: 400 V I Protection Degree: IP67 (mated) I No. of Positions: 5 Poles I Temperature Range: –40 ° +50 °C I Wire Size Range: 2 2.5–6 Approvals: • VDE certified Panel Mount Plug Part Number Free Hanging Receptacle Part Number Complete Sets ...

  • Page 21

    ... Tyco Electronics provides this flexibility to photovoltaic integrators. The modular product can be comprised of a switch, lightning protection, fuses or any combination of these or other commonly available components. We can customize a product to fit your specific application. Please contact us with your requirements. Catalog 889753-3 Revised 9-2009 19 ...

  • Page 22

    ... Mechanical Features Electrical Features (according TÜV requirements) Voltage Rating: Max. Conductor Temperature 600/1,000 1,800 V DC Continuous: +125 °C Test Voltage for 5 Minutes: At Short Circuit: +200 °C Min. Operating Temperature Max. Current Carrying Capacity Free Installation: –40 °C (Free in Air): Fixed Installation: –60 °C 2 ...

  • Page 23

    ... For other Cross Sections (1 400 mm All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. Outer Diameter (AWG) (mm) ± Toleranz 14 6.65 +0.15/–0.10 14 6.65 +0.15/–0.10 14 6.65 +0.15/– ...

  • Page 24

    ... Cable Assembly Version 1 m 2-1987376-1 2-1987376-2 1 1-1987376-1 1-1987376-2 2 2-1987376-1 2-1987376 3-1987376-1 3-1987376-2 4-1987376-1 4-1987376-2 5 Catalog 889753 Buchsenkontakt (+) 1394462-3 Female Cable Coupler (–) 1394462-4 Female Cable Coupler (+) 1394462-3 Inverter Female Cable Coupler (–) 1394462-4 Female Cable Coupler (+) 1394462-3 Part Numbers for Cable Length ...

  • Page 25

    ... SolKlip Grounding Clip Electrical The electrical performance of this product will meet the tough requirements of photovoltaic grounding applications. Product Offering & Dimensions SolKlip for Solar Grounding (Part No. 1954381-x) to handle solid, un-insulated ground wire 2 from 4 mm (AWG 10). For larger wires from (AWG 8) and 16 mm (AWG 6) please use the AWG 6-8 Grounding Connector ...

  • Page 26

    ... Serial Interconnection for Junction Boxes with Cable Glands 1394462-4 1394461-4 1394462-4 1394738-4 24 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. 2 (4.0 mm Wiring) 6-1394461-2 DC/AC Converter Catalog 889753-3 Revised 9-2009 1394462-3 1394462-3 1394738-3 ...

  • Page 27

    ... Serial Interconnection for Junction Boxes with Plug Connectors 1394462-4 1394462-3 1394462-4 1394738-4 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. (continued) 2 (4.0 mm Wiring) 1394462-4 DC/AC Converter Catalog 889753-3 Revised 9-2009 1394462-3 1394462-3 1394738-3 25 ...

  • Page 28

    ... Screwed Contacts incl. Vario Crimp Head and Locator Part Numbers 2 1-1579004-1 (1 1-1579004-2 (4 Vario Crimp Head 2 7-1579001-8 (1 7-1579001-9 (4 Hand Crimping Tool for Stamped & Formed Contacts incl. Vario Crimp Head and Locator Part No. 2063900-1 2 for 2.5–6.0 mm (AWG 10– ...

  • Page 29

    ... Wire Spring Clamp Tool Part No. 1579007-2 Dioden / Jumper Spring Clamp Tool Part No. 1579007-5 Foil Spring Clamp Tool Part No. 1740969-3 5-Rail Box Part No. 1740969-1 Medium Box Part No. 1740969-2 Small Box Kit includes the following parts: I 100 Cable Coupler (Housings, Plus and Minus ...

  • Page 30

    ... Material: Copper alloy, silver plated Wire Size Part Number 2 (mm ) (AWG) 2058453-3 2.5–4.0 12–14 2058453 Note: Strip Form is only suitable for processing with Applicator, Part No. 1855503-1. Catalog 889753-3 Revised 9-2009 Package Quantity 100 100 100 100 100 Package Quantity 100 ...

  • Page 31

    ... I 6.0 mm grommet inner diameter (for insulation diameter from 5.3 to 6.2 mm), Part No. 1394465-2 I 7.0 mm grommet inner diameter (for insulation diameter from 6.2 to 7.2 mm), Part No. 1394465-3 I 8.0 mm grommet inner diameter (for insulation diameter from 7.2 to 8.0 mm), Part No. 1394465-4 The grommet has to be matched with the outer diameter of the solar cable (see customer drawing, Part No ...

  • Page 32

    ... While holding the wire in place, squeeze tool handles together until ratchet releases. 3 Push contact with cable into the connector housing (incl. seal/pinch ring combination and backshell) until you hear the contact is locked into position. 4 Tighten backshell nut to 1.5 Nm. 30 All dimensions are in millimeters unless otherwise specified. All specifications subject to change. ...

  • Page 33

    ... The “neutral” designated pin connectors incorporate no keying features and must only be used for Serial Interconnection of Photovoltaic Modules. The neutral product should not be used where maintaining polarity is critical. The polarity of the “neutral” connector must labeled with Part No. 1394725-1 or Part No. 1394725-2 nearby the connector. I The connector system is fully latched only when the latches are flush with the mating connector ...

  • Page 34

    ... Tooling Find available tools for the contact crimping on page 26 (please specify required wire gauge extraction tool (Part No. 1102855-3) is needed to disassemble the connector components. This tool is used to unlock the contact retention features, after which the contact can be removed and re-used if necessary. Technical Description 32 All dimensions are in millimeters unless otherwise specified ...

  • Page 35

    ... Diameter 18 mm, (diameter 0.71 inch) –40 °C to +105 °C AWG 14, AWG 12, AWG 10 stranded wire IP 67, mated silver plated, 50, silver plated 30 – 40 Newton Coded housing ensures mating safety Contact voltage-proof Connector with crimp technology IEC 61215 Edition 2, 61646, IEC 61730, Protection Class II, UL 1703 33 ...

  • Page 36

    ... All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. ...

  • Page 37

    ... In case of any potential ambiguities or questions, please don’t hesitate to contact us for clarification. www.tycoelectronics.com SOLARLOK, SOLKLIP, TE Logo and Tyco Electronics are trademarks. All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications. Catalog 889753-3 Revised 9-2009 Page Part Number Page ...

  • Page 38

    ... Restriction on the Use At Tyco Electronics, we’re ready to support your RoHS requirements. We’ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers of Hazardous Substances where any change was required to eliminate the restricted materials. Part numbers in this catalog ...

  • Page 39

    ... Fax: +27-41-581-0440 +39-011-40-287-428 Parts of the cover photo were kindly provided by: Global Contacts United States Harrisburg, PA Phone: +1-717-564-0100 Fax: +1-717-986-7575 Product Information Center: Phone: +1-800-522-6752 Fax: +1-717-986-7575 Singapore – Singapore Phone: +65-6482-0311 Fax: +65-6482-1012 Taiwan – Taipei Phone: +886-2-8768-2788 Fax: +886-2-8768-2268 Thailand – Bangkok ...

  • Page 40

    ... Tyco Electronics AMP GmbH AMPèrestr. 12–14 64625 Bensheim / Germany Phone: +49-(0)6251-133-0 Fax: +49-(0)6251-133-1600 www.tycoelectronics.com SOLARLOK, SOLKLIP, TE Logo and Tyco Electronics are trademarks. © 2009 Tyco Electronics Ltd. 889753-3 Revised 9-2009 12M ST ...