CPD500-4530G POWER ONE, CPD500-4530G Datasheet

DC/DC Converters & Regulators 36-75Vin 500W 5V40A 3.3V50A/12V8A/-12V3A

CPD500-4530G

Manufacturer Part Number
CPD500-4530G
Description
DC/DC Converters & Regulators 36-75Vin 500W 5V40A 3.3V50A/12V8A/-12V3A
Manufacturer
POWER ONE
Datasheet

Specifications of CPD500-4530G

Output Power
500 W
Input Voltage Range
36 V to 75 V
Input Voltage (nominal)
48 V
Number Of Outputs
4
Output Voltage (channel 1)
5 V
Output Current (channel 1)
40 A
Output Voltage (channel 2)
3.3 V
Output Current (channel 2)
50 A
Output Voltage (channel 3)
12 V
Output Current (channel 3)
8 A
Package / Case Size
162.5 mm x 100 mm x 40.6 mm
Output Voltage
5 V to 12 V
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
Description
The CPA and CPD Series are highly reliable power supplies
for CompactPCI
communications, industrial, military, aerospace, and other
applications. These power supplies offer high power density
in plug-in modules that meet the requirements of the
PICMG
systems.
The converters use the patented EDGE
provide important advantages such as flexible output
power, extremely high efficiency, excellent reliability, full
input-to-output isolation, negligible inrush current, hot-swap
capability, soft start, and overtemperature protection.
The input is protected by a transient suppressor (varistor)
against surges and transients occurring on the source lines
and cover an operating input voltage range from either 90 to
264 VAC or 36 to 75 VDC.
The outputs are protected against continuous overload,
open-circuit, and short-circuit. Full n+1 redundant operating
mode is made possible by integrated ORing FETs or ORing
Table of Contents
Description ....................................................................... 1
Model Selection ............................................................... 2
Functional Description ..................................................... 3
Electrical Input Data ......................................................... 5
Electrical Output Data ...................................................... 7
Auxiliary Functions ......................................................... 10
BCD20005-G Rev. AF, 18-Aug-10
®
power interface specification for CompactPCI
®
systems, which are increasingly used in
®
200 – 550 Watt CompactPCI
TM
40.4
1.6"
8 HP
technology and
162.5
6.4"
Page
Page 1 of 19
233.3
7.8"
6 U
®
Features
Electromagnetic Compatibility (EMC) ............................ 13
Immunity to Environmental Conditions .......................... 15
Mechanical Data ............................................................ 16
Safety and Installation Instructions ................................ 17
Options ........................................................................... 19
• RoHS lead-free-solder and lead-solder-exempted
• Compliant with PICMG
• Wide range DC or AC input with PFC
• Extremely high efficiency and high power density
• Low inrush current
• 4 high current outputs with flexible load distribution
• Integrated ORing FETs / diodes for true redundancy
• Inhibit and enable inputs
• Remote sense lines
• Single-wire current share function for 3 outputs
• Hot-swap capability
• 47-pin connector, type Positronic
• Overtemperature, overvoltage, overcurrent, and
products are available
overpower protection
Safety according to IEC/EN 60950-1 2
UL/CSA 60950-1 2
®
AC-DC and DC-DC Converters
CPA, CPD Series Data Sheet
nd
Ed.
®
CompactPCI
40.6
1.6"
8 HP
www.power-one.com
®
nd
specifications
162.5
6.4"
Ed. and
100
3.94"
3 U
Page

Related parts for CPD500-4530G

CPD500-4530G Summary of contents

Page 1

Watt CompactPCI ® Description The CPA and CPD Series are highly reliable power supplies ® for CompactPCI systems, which are increasingly used in communications, industrial, military, aerospace, and other applications. These power supplies offer high power density ...

Page 2

... Model Output No nom [V] CPD200-4530 Vo1 5.0 Vo2 3.3 Vo3 12 Vo4 –12 CPD250-4530 Vo1 5.0 Vo2 3.3 Vo3 12 Vo4 –12 CPD500-4530G Vo1 5.0 Vo2 3.3 Vo3 12 Vo4 –12 CPA200-4530 Vo1 5.0 Vo2 3.3 Vo3 12 Vo4 –12 CPA250-4530 Vo1 5.0 Vo2 3.3 Vo3 ...

Page 3

... Identification of LEDs on the front panel. The models CPD500 (fig. 1b) and CPA500/550 (fig. 1c) exhibit a third forward converter for both outputs Vo3 and Vo4. The outputs Vo1 an Vo2 provide and 60 A. ...

Page 4

... For the pin allocation, see Mechanical Data. BCD20005-G Rev. AF, 18-Aug-10 exhibit a crystal oscillator with 131 kHz. All models have a separate auxiliary supply for the primary circuits, the CPD500 as well for the secondary circuits. The secondary bias voltage of the other models is generated by the forward converters. Forward ...

Page 5

... 135 i nom o nom min o nom nom o nom 150 i nom o nom 0.95 i nom o nom Page CPA, CPD Series Data Sheet ® AC-DC and DC-DC Converters CPD500 max min typ 12 7.6/9 28 27.5 3.2 15 135 5 5 200 CPA500/550 max min typ 240 ...

Page 6

... In the case of reversed input voltage, the input fuse will blow; however no further damage will occur. The CPD500 models are protected against reverse polarity by a special circuitry, which generates no losses. The converter will simply not start-up, but no damage will occur. ...

Page 7

Watt CompactPCI ® Electrical Output Data General Conditions for table 4: – °C, unless T is specified – CPD/CPA200: 250 LFM (1.25 m/s), CPD/CPA250: 400 LFM (2 m/s) – Sense lines connected ...

Page 8

... C min of output voltage 0 – First value for CPA500, second value for CPA550 2 Minimum load is only required to maintain regulation of output Vo4. No min. load for CPD500. 3 Droop characteristic for passive current sharing 4 Measured with a probe according to IEC/EN 61204, annex A BCD20005-G Rev. AF, 18-Aug-10 Vo1 (5.0 V) ...

Page 9

... Vo1, Vo2, and Vo3 is limited resulting in a free choice of load distribution o max between these outputs. Output Vo4 is disabled in the case of overtemperature generated by overcurrent. In CPA500/550 and CPD500 models, the total power of all four outputs is limited max V /V ...

Page 10

... Watt CompactPCI ® nom 300 LFM = 1.5 m/s (CPA/CPD500) 400 LFM = 2 m/s (CPA550) JM012a 1.0 Convection cooling in upright position CPA/CPD500 0.6 0.5 CPA550 min Fig. 4c Output power versus (CPA500/550, CPD500 nom Caution: The installer must ensure that under all operating ...

Page 11

Watt CompactPCI ® Temperature Warning and Shutdown A temperature warning circuitry monitors the case temperature T . Its output signal low impedance, when the T exceeds the upper threshold C level, and changes back ...

Page 12

Watt CompactPCI ® Active Current Sharing for Vo1, Vo2, Vo3 The current share facility, consisting of a single-wire link, should be used, where several converters are operated in parallel connection, for example, high reliability n+1 redundant systems ...

Page 13

Watt CompactPCI ® Electromagnetic Compatibility (EMC) A metal oxide VDR together with the input fuse and a filter form an effective protection against high input voltage Electromagnetic Immunity Table 8: Immunity type tests Phenomenon Standard Level Electrostatic ...

Page 14

... Watt CompactPCI ® Electromagnetic Emission Radiated and conducted emissions comply with EN 55011/ 55022, class A. In addition, CPD500 and CPA500/550 meet conducted emissions class B. dBµV CPD200, B738613, 50807-TU, Peak L, Conducted 0. MHz, Divina, 7-Mar- 0.2 0 Fig. 13a Typical disturbance voltage (peak) at the negative input according to EN 55022, measured at V (CPD200-4530) ...

Page 15

... Watt CompactPCI ® Immunity to Environmental Conditions Table 9: Mechanical and climatic stress (tests of CPD500 are in process) Test method Standard Cab Damp heat IEC/EN 60068-2-78 steady state Ea Shock IEC/EN 60068-2-27 (half-sinusoidal) Eb Bump IEC/EN 60068-2-29 (half-sinusoidal) Fda Random vibration IEC/EN 60068-2-35 ...

Page 16

... Fig. 15 CPA200/250 and CPD200/250. Overall size: 162.5 x 128.7 x 40.6 mm. Weight: 0.8 kg (0.098") Fig. 16 View of the connector Fig. 17 CPD500 and CPA500/550. Overall size: 223.4 x 162.5 x 40.6 mm. Weight: 1.65 kg (0.098") BCD20005-G Rev. AF, 18-Aug-10 Measuring point of the case temperature T 2.5 162.63 (6.403") 169.52 (6.674") ...

Page 17

Watt CompactPCI ® Safety and Installation Instructions Connector Pin Allocation The connector pin allocation table defines the electrical potentials and the physical pin positions on the Positronic connector. Pin no. 45 (protective earth leading pin, ...

Page 18

Watt CompactPCI ® Table 13: Isolation Characteristic Electric Actual factory test 1 s strength AC test voltage equivalent test to factory test Insulation resistance at 500 VDC 1 According to IEC/EN 60950, subassemblies connecting input to output ...

Page 19

... German Schuko-plugs; see also Safety and Installation Instructions. G: RoHS RoHS-compliant for all six substances (standard for CPD500). Page fuse in the neutral www.power-one.com ...

Related keywords