Switch Guard

ZBZ1604

Manufacturer Part NumberZBZ1604
DescriptionSwitch Guard
ManufacturerSQUARE D
ZBZ1604 datasheet
 

Specifications of ZBZ1604

FeaturesRed, MetalFor Use With40mm Emergency Stop And Mushroom Head Pushbuttons
Lead Free Status / RoHS StatusLead free / RoHS Compliant  
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Catalog
2005
Push Buttons and Operator Interface
Specifier’s Guide
File 9001
File 9001
CONTENTS
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page
Type XB6 16 mm Push Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Type J, O, and XVL Miniature Pilot Light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Type XB4 22 mm Die Cast Chrome Plated Push Buttons . . . . . . . . . . . . . . . . . . . . 37
Type XB5 22 mm Double Insulated Push Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Type XAL Control Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Type XAP Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Type K and SK 30 mm Push Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Type KX 30 mm Push Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Type B and 30 mm Control Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Type BW, SKYP and XACA Pendant Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Type XVB Illuminated Beacons and Indicating Banks . . . . . . . . . . . . . . . . . . . . . . 211
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Indexed Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Building a New Electric World

ZBZ1604 Summary of contents

  • Page 1

    Catalog 2005 Push Buttons and Operator Interface Specifier’s Guide File 9001 File 9001 CONTENTS Description . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 2

    ...

  • Page 3

    ... Specifier’s Guide Type XB6 16 mm File 9001 CONTENTS Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Illuminated Push Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Pilot Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Push Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Selector Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Body/Contact Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Pilot Light Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Separate Contact Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Head Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Component Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Component Parts and Spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Key Sheet - Legend Inserts with Special Markings . . . . . . . . . . . . . . . . . . . . . . . . . 29 Key Sheet - Push Button Caps with Special Markings ...

  • Page 4

    ... ASE, BV, JIS, RINA, LROS, DNV, GL: pending “TC” -40 to +158 °F (-40 to +70 °C) -13 to +158 °F (-25 to +70 ° 500 Hz peak to peak Half sine wave 18 ms Half sine wave 11 ms Class Type and 12 (not for key selector switches) 2 million 300,000 200,000 500,000 All Vac/Vdc 15 mA 2/1 kV ...

  • Page 5

    Electrical characteristic of contacts Rated operational characteristics AC-15 DC-13 Rated insulation voltage Conforming to IEC 60947-1 Rated impulse withstand voltage Conforming to IEC 60947-1 Contact material Normal environment and usage Chemically corrosive environment or infrequent operation Contact operation N/C or ...

  • Page 6

    Push Buttons and Operator Interface - XB6 16 mm Illuminated Push Buttons Illuminated Push Buttons ( VAC/VDC LED included) Complete Units with Quick Connectors/Solder Tabs Shape of head XB6DW•••B XB6DE•••B XB6CW•••B XB6CE•••B 6 © 1999-2005 Schneider Electric All ...

  • Page 7

    Illuminated Push Buttons ( VAC/VDC LED included) (continued) Complete Units with Quick Connectors/Solder Tabs Shape of XB6AW•••B XB6AE•••B 04/2005 Push Buttons and Operator Interface - XB6 16 mm Type of Contact Type of push N/O Flush, spring return ...

  • Page 8

    Push Buttons and Operator Interface - XB6 16 mm Pilot Lights and Push Buttons Pilot Lights ( VAC/VDC LED included) Complete Units with Quick Connectors/Solder Tabs Shape of head XB6DV•BB XB6CV•BB XB6AV•BB Trigger Action Emergency Stop Mushroom Head ...

  • Page 9

    Push Buttons Complete Units with Quick Connectors/Solder Tabs Shape of head XB6DA••B XB6CA••B XB6AA••B 04/2005 Push Buttons and Operator Interface - XB6 16 mm Type of Contact Type of push N/O Flush, spring return 1 – 1 Flush, spring return ...

  • Page 10

    ... Push Buttons and Operator Interface - XB6 16 mm Selector Switches Selector Switches (Switching Angle: Handle: 60°, Key: 70°) ■ Complete Units with Quick Connectors/Solder Tabs Shape of head XB6DD•••B XB6DG••B XB6CD•••B XB6CG••B XB6AD•••B Indicates key withdrawal position. ■ ...

  • Page 11

    ... ZB6Z•B ■ possible to assemble illuminated selector switches by using a contact block /light module assembly in conjunction with a selector switch head, supplied without handle (see page 17), and a transparent handle (see page 23). ▲ The color of the LED must be the same as that of the push button cap. ...

  • Page 12

    Push Buttons and Operator Interface - XB6 16 mm Pilot Light Modules and Separate Contact Blocks Light Modules for Pilot Lights (To combine with heads, see pages 13 to 19.) Description Quick connectors/solder tabs ZB6EB•B Integral LED ■ ZB6E•0B With ...

  • Page 13

    Heads for Illuminated Push Buttons (To combine with complete bodies and contact blocks, see pages 11 and 12.) Shape of head ZB6DW• ZB6DE• ZB6CW• ZB6CE• ■ Five (5) separate different color caps included with head (white, green, red, yellow, and ...

  • Page 14

    Push Buttons and Operator Interface - XB6 16 mm Head Assemblies Heads for Illuminated Push Buttons (continued) (To combine with complete bodies and contact blocks, see pages 11 and 12.) Shape of head ZB6AW• ZB6AE• ■ Five (5) separate different ...

  • Page 15

    Heads for Push Buttons (non-illuminated) (To combine with complete bodies and contact blocks, see pages 11 and 12.) Shape of head ZB6DA• ZB6CA• ZB6AA• ■ Six (6) separate different color caps included with head (white, black, green, yellow, red, and ...

  • Page 16

    ... Push Buttons and Operator Interface - XB6 16 mm Head Assemblies Heads for Handle Operated Selector Switches ■ ● (To combine with complete bodies and contact blocks, see pages 11 and 12.) Shape of head Switching angle: maintained positions 60°, spring return positions 45° ZB6DD•• ...

  • Page 17

    ... Heads for Illuminated Selector Switches, without Handle ■ ● (To combine with complete bodies and contact blocks, see pages 11 and 12.) Shape of head Switching angle: maintained positions 60°, spring return positions 45° ZB6DD•• ZB6CD0• ZB6AD0• ■ Handle to be ordered separately (see page 23), for bodies with 2 contact blocks maximum. ...

  • Page 18

    ... Push Buttons and Operator Interface - XB6 16 mm Head Assemblies Heads for Ronis Key Operated Selector Switches ■ (To combine with complete bodies and contact blocks, see pages 11 and 12.) Shape of head Switching angle: maintained positions 70°, spring return positions 45° ZB6DG• Indicates key withdrawal position. ...

  • Page 19

    ... Heads for Ronis Key Operated Selector Switches (continued) ■ (To combine with complete bodies and contact blocks, see pages 11 and 12.) Shape of head Switching angle: maintained positions 70°, spring return positions 45° ZB6CG• Indicates key withdrawal position. ■ See selector switch sequence charts on page 20. ...

  • Page 20

    ... Push Buttons and Operator Interface - XB6 16 mm Head Assemblies Heads for Ronis Key Operated Selector Switches (continued) ■ (To combine with complete bodies and contact blocks, see pages 11 and 12.) ZB6AG• Indicates key withdrawal position. ■ See selector switch sequence charts below. ...

  • Page 21

    ZB6YDW• ZB6YCW• ZB6YAW• ZB6YDE• ZB6YCE• ZB6YAE• ZB6YDA• ZB6YCA• ZB6YAA• ZB6YDV• ZB6YCV• ZB6YAV• 04/2005 Push Buttons and Operator Interface - XB6 16 mm Push Button Caps - Unmarked Application Color Illuminated push buttons White with flush push Green Red Yellow Blue ...

  • Page 22

    Push Buttons and Operator Interface - XB6 16 mm Component Parts Push Button Caps - Marked Ink Marking Color: White on colored cap. Black on white cap. For non-illuminated push buttons 0 1 ZB6YD• ZB6YC•10 6 ...

  • Page 23

    ... AB FERME CLOSE ZB6YC•19 ZU ZB6YA•19 Component Parts Handles for illuminated selector switches ■ ZB6YK• Spare Parts Handles for non-illuminated selector switches ■ For use in conjunction with head without handle (see page 17) and body/contact assembly for illuminated push buttons (see page 11). ...

  • Page 24

    ... Shroud Protection of contacts against touching Protective cover Circular and square head push buttons and switches Rectangular head push buttons and switches Female Quick connector/Solder tab Sold in lots of 100 pieces Blanking plug – Ronis key Key operated selector switches, emergency ...

  • Page 25

    Push Buttons (Illuminated and Non-illuminated) Rectangular Head XB6DW••••, DF••••, DA•••• 0.33 e 8.5 2.24 57 Square Head XB6CW••••, CF••••, CA•••• 0.33 e 8.5 2.24 57 Circular Head XB6AW••••, AF••••, AA•••• 0.33 e 8.5 2.24 57 Pilot Lights Rectangular Head XB6DV•••• ...

  • Page 26

    ... Dimensions Selector Switches - Handle Operated Rectangular Head XB6DD•••• 0. 2.68 68 Circular Head XB6AD•••• 0. 2.68 68 Selector Switches - Key Operated Rectangular Head XB6DG••• 1. 3.15 80 Circular Head XB6AG••• 1. 3.15 80 Panel Cut-out Rectangular Head Units + 0 ...

  • Page 27

    Push Buttons Body/Contact Assemblies Heads for Illuminated and Non-Illuminated Units for Illuminated Units Rectangular ZB6Z•••B ZB6DW••, DF•, DA• 0.31 1. 1.67 42.5 Body/Contact Assemblies for Non-Illuminated Units Square ZB6Z•B ZB6CW••, CF•, CA• 1.26 0. Circular ZB6AW••, ...

  • Page 28

    ... Push Buttons and Operator Interface - XB6 16 mm Dimensions Selector Switches - Handle Operated Body/Contact Assemblies Rectangular Head ZB6Z•B ZB6DD•• 1.26 0. Circular Head ZB6AD•• Selector Switches - Key Operated Body/Contact Assemblies Rectangular Head ZB6Z•B ZB6DG•• 1.26 1.26 0.31 0. Circular Head ZB6AG• ...

  • Page 29

    ... Text Quantity Circular Shape Specify Text Quantity 04/2005 Push Buttons and Operator Interface - XB6 16 mm Key Sheet - Legend Inserts with Special Markings Square D Company Delivery Sales Office Total number of legends © 1999-2005 Schneider Electric All Rights Reserved Order No. TOTAL: TOTAL: TOTAL: ...

  • Page 30

    ... Text Quantity Color Square Shape Specify Text Quantity Color Circular Shape Specify Text Quantity Color 30 © 1999-2005 Schneider Electric All Rights Reserved Delivery 4 – Red 5 – Yellow 6 – Blue Square D Company Sales Office Total number of caps Order No. TOTAL: TOTAL: TOTAL: 04/2005 ...

  • Page 31

    Catalog 2005 Push Buttons and Operator Interface Specifier’s Guide Type J, O, and XVL – Pilot Lights File 9001 CONTENTS Description . . . . . . . . . . . . . . . . . . . ...

  • Page 32

    Push Buttons and Operator Interface Specifiers Guide Type J Pilot Lights - Description and Selection Pilot Lights, Push-To-Test and Remote Test Pilot Lights Class 9001 Type J compact pilot lights are designed to be mounted in a 0.69" (11/16") diameter ...

  • Page 33

    ... Replacement Parts - Class 9001, Type J Ring Nut Locking Thrust Washer Trim Washer Rubber Sealing Washer NOTE: Octagonal ringnuts can be tightened with standard tools, or use the reverse end of Square D wrench Class 9001 Type K95. Type J Dimensions 04/2005 Push Buttons and Operator Interface Specifiers Guide ...

  • Page 34

    ... Dual Dimensions inches mm Catalog Number OR12 OG12 OA12 OC12 OY12 OW12 FB12 OR24 OG24 OA24 OC24 OY24 OW24 FB24 OR120 OG120 OA120 OC120 OY120 OW120 FB120 Square D Catalog Number 2550105003 2550105004 2550105005 Catalog Number 2550420020 2550420040 2550420060 2550420010 2550420030 2550430040 2550470010 04/2005 ...

  • Page 35

    General This new Telemecanique range of LED pilot lights meets the very latest requirements in signalling techniques. Because of their small size, Ø8 and Ø12 mm fixing pilot lights are particularly suitable for the following applications: • mounting on small ...

  • Page 36

    Push Buttons and Operator Interface Specifiers Guide XVL Miniature LED Pilot Lights - Selection and Accessories With Black Bezel, Raised LED Ø8 mm with integral ballast resistor and reverse polarity protection diode XVLA1 kk Degree of protection IP 40 With ...

  • Page 37

    ... Emergency Stop Operators and Yellow Contrast Plates . . . . . . . . . . . . . . . . . . . . . 49 Selector Switches Contact Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Specialty Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Pilot Lights and Light Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Illuminated Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Illuminated Selector Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Light Module Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Light Module Assemblies, Contact Blocks, Plug-In Connector Type . . . . . . . . . . . . 59 Printed Circuit Board (PCB) Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Legend Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Push Button Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Accessories and Replacement Parts ...

  • Page 38

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated General Characteristics Components for User Assembly ZB4B Electrical Bodies (pre-assembled Operator Heads (pre-assembled) Component Parts and Accessories ZB Mounting Collar – ...

  • Page 39

    ... Operating torque Selector switches (to change electrical state) Additional contact (extra) Mechanical durability Push button (operating cycles) Selector switches Toggle switches Emergency stop push button Joystick Standard blocks Low power switching power blocks Vibration resistance Conforming to IEC 60068-2-6 Shock resistance Conforming to IEC 60068-2-27 04/2005 “ ...

  • Page 40

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated General Characteristics Electrical Characteristics Cabling capacity Conforming to IEC 60947-1 Contact material Silver alloy (Ag/Ni) Gold flashed (Ag/Ni/Au) Short-circuit protection Conforming to IEC/EN 60947-5-1 Rated insulation voltage ...

  • Page 41

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Characteristics of Light Modules Mechanical Characteristics Vibration resistance Conforming to IEC 60068-2-6 Shock resistance Conforming to IEC 60068-2-27 Electrical Characteristics Cabling capacity Conforming to IEC 60947-1 Rated ...

  • Page 42

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Complete Devices Non-Illuminated Push Buttons, Momentary (screw clamp terminal connections) Shape of Head XB4BA31 XB4BA4322 XB4BP51 XB4BL42 Two Button Push Buttons, Momentary (screw clamp terminal connections) XB4BC21 ...

  • Page 43

    ... Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Non-Illuminated Emergency Stop Mushroom Head Push Buttons, Ø (Red) (screw clamp terminal connections) Shape of Head XB4BT845 XB4BS9445 XB4BS542 Non-Illuminated Selector Switches and Key Switches (screw clamp terminal connections) Shape of Head XB4BD33 XB4BJ33 XB4BG33 The symbol 04/2005 ...

  • Page 44

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Complete Devices Pilot Lights with Protected LED (screw clamp terminal connections) Shape of Head XB4BV85 Pilot lights for BA 9s Bulb (screw clamp terminal connections) Shape of ...

  • Page 45

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Illuminated Push Buttons, Momentary, Flush Shape of Head Screw clamp terminal connections XB4BW33B5 Direct supply for BA 9s 2.4 W max. bulb Not included XB4BW34G5 XB4BW3545 04/2005 ...

  • Page 46

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Non-Illuminated Operators Non-Illuminated Operators, Momentary - Unmarked Shape of Head ZB4BA0 ZB4BA4 ZB4BA38 ZB4BP18 ZB4BL1 ■ Color cap to be ordered separately, see page 65. ▲ For ...

  • Page 47

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Non-Illuminated Operators, Momentary - Premarked Shape of Head ZB4BA331 ZB4BA334 ZB4BL432 ■ Cap supplied not clipped-in, allowing orientation of arrow in 4 directions: Mushroom Heads, Momentary Shape ...

  • Page 48

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Non-Illuminated and Two Button Operators Non-Illuminated Push-On/Push-Off Operators Shape of Head ZB4BH02 ZB4BA8134 ■ Maximum of 1 row of 3 contact blocks on associated body/mounting collar sub-assembly. ...

  • Page 49

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Mushroom Heads for Maintained Push Buttons Shape of Head ZB4BS834 ZB4BT4 ZB4BS64 ZB4BS74 ■ Other key numbers: - key No. 421E: add the suffix 12 to the ...

  • Page 50

    ... Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Selector Switches Non-Illuminated Selector Switches Shape of Head ZB4BD4 ZB4BJ3 Non-Illuminated Key Switches Shape of Head ZB4BG8 The symbol ■ For actuation of outside contacts only. ▲ See selector switch sequence charts on page 56. ...

  • Page 51

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Contact Blocks (Mounting Base with Contact Blocks) Description Screw clamp terminal connections ZB4BZ101 Gold-Flashed Low Power Switching ( 0.1 - 100 mA) Dust Protected ...

  • Page 52

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Specialty Operators Potentiometer Operator (with Mounting Collar) Shape of Head ZB4BD922 Joystick Controllers (54 mm, Extended Operating Shaft) Description 2 direction 4 direction ■ not ...

  • Page 53

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Pilot Light Heads Shape of Head ZB4BV063 ZB4BV04 Complete Bodies (Mounting Collar + Light Module for BA 9s Incandescent Bulb, Neon or LED) Description Screw clamp terminal ...

  • Page 54

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Illuminated Operators Heads for Momentary Illuminated Push Buttons Shape of Head Only use with protected LED light modules ZB4BW333 ZB4BW563 ZB4BW113 ZB4BW443 Only use with light modules ...

  • Page 55

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Two Button with Pilot Light, Momentary (IP 40) Shape of Head Only use with protected LED light modules (protected LED determines pilot light color) ZB4BW812743 Only use ...

  • Page 56

    ... Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Illuminated Selector Switches . Illuminated Selector Switches, Standard Lever Shape of Head Only use with protected LED light modules ZB4BK1343 Selector Switch Sequence (using contact block assemblies, page 51; or complete bodies, page 57) ...

  • Page 57

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Complete Bodies (Mounting Collar + Single Contact Block + Light Module with Protected LED) Light Source Screw clamp terminal connections Protected LED ZB4BW0••3 Protected LED ■ Can ...

  • Page 58

    ... Can be fitted with additional contact blocks, see page 58. ▲ Bulb can be ordered separately, see page 66, or add voltage (24, 120) for bulb supplied. ❉ For additional supply voltages, contact local Square D field office. Light Modules (with screw clamp terminal connections) ZBVB• Description ...

  • Page 59

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Contact Blocks (Mounting Base with Contact Blocks) Description Plug-in connector ZB4BZ1014 Contact Blocks for Plug-in Connector Description Standard contact blocks ZB4BZ1024 Light Modules for Plug-in Connector Description ...

  • Page 60

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Printed Circuit Board (PCB) Components Contact Blocks for Printed Circuit Board (PCB) Connection ■ Description Standard contact blocks ZBE701 Special contact blocks (for low power switching and ...

  • Page 61

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Connecting Control Units to Printed Circuit Boards (PCB) Panel cut-out (viewed from installers side) Y Ø0.88 ±0.004 Ø22.4 ±0.1 a A±T1 A1±T1 A2±T1 An±T1 Printed Circuit Board ...

  • Page 62

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Legend Plates Standard ( mm) Legend Plates for Legends ■ Description Without legend With blank legend (for engraving) Custom Legend (Specify ...

  • Page 63

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Flush Mounting with Bezel Legend Plates ( mm) for Legends Description Without legend With blank legend Standard ( mm) ...

  • Page 64

    ... Black or red background ■ ZBY02178 ZBY0203 ■ “Start” functions: white letters on black background. “Stop” functions: white letters on red background (unless otherwise specified above). Sheets of Legends for Push Buttons, Switches, and Pilot Lights Description Sheets of 66 circular peel-off transparent self-adhesive legends ZBY1101 64 © ...

  • Page 65

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Push Button Caps - Unmarked For use with ZB4BA0 push button heads supplied with cap ZBA• ZBL• Push Button Caps - Marked For use with ZB4BA0 push ...

  • Page 66

    ... Cross headed screw (pozidrive type 1) For mounting 22 mm pushbutton Description Key Number 455 421E 458A 520E 3131A Color Catalog Number Black ZBZ1602 Red ZBZ1604 Yellow ZBZ1605 Blue ZBZ1606 Yellow ZB4BZ1905 Black ZB4BZ62 ZB4SZ3 ZB5SZ3 Catalog Number Characteristics Catalog Number DL1CB006 DL1CE012 ...

  • Page 67

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Clear Boots Single boots ZBP0 Double boots Lens Caps Lens caps for protected LED light modules ZBW008 Pilot lights Illuminated push buttons with flush push ZBV01•3 Illuminated ...

  • Page 68

    ... XB4BL•45, BL•4C5 Ø 1.57 0.53 e Ø 40 13.5 XB4BS142, BS9445 1. 3.23 82 Rectangular Head XB4BJ 0. Heads for toggle switches ZB4BD•8 1.77 45 1.18 30 XB4BP•• 0.69 e 17.5 2.38 60.5 1.18 30 2.22 56.5 Common face view Ø 1.57 1. Ø ...

  • Page 69

    ... Transformer type XB4BV3•, BV4• e 0.45 11.5 2.15 54.5 Transformer type XB4BW3••5 e 0.53 e 13.5 2.2 56 Illuminated selector switches Protected LED XB4BK12••5 0. Common face view e 1.18 30 3.07 78 Common face view 1.18 30 3.92 99 ...

  • Page 70

    Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated Dimensions Heads for push buttons, momentary ZB4BA•, BA••• ZB4BL•, BL••• ZB4BA•8 1.1 1.28 28 32.5 Heads for double-headed push buttons, momentary ZB4BA81•• ZB4BL83•• ZB4BA82•• ZB4BL84•• 1.1 1.24 ...

  • Page 71

    ... Heads for selector switches Standard lever ZB4BD• 1.73 44 Knurled knob ZB4BD•9 1.73 44 Bodies for push buttons and switches Screw clamp terminal connections ZB4BZ10•, BZ141 1.44 36.5 Heads for pilot lights, with light module Protected LED ZB4BV0•3 1.18 ...

  • Page 72

    ... Heads for “push-push to release” illuminated push buttons ZB4BH0•3 ZB4BH•3 1.28 1.18 32.5 30 Bodies for illuminated push buttons and selector switches Screw clamp terminal connections Protected LED Direct supply for BA 9s bulb ZB4BW0••• ZB4BW06• 0.93 23 ...

  • Page 73

    ... Emergency Stop Operators and Yellow Contrast Plates Selector Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Contact Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Specialty Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Pilot Lights and Light Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Illuminated Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Illuminated Selector Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Light Module Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Light Module Assemblies, Contact Blocks, Plug-In Connector Type Printed Circuit Board (PCB) Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Legend Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Push Button Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Accessories and Replacement Parts ...

  • Page 74

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated General Characteristics Components for User Assembly ZB5- Electrical Bodies (pre-assembled Operator Heads (pre-assembled) Component Parts and Accessories ZB Mounting Collar – Standard (ZB5AZ009) ...

  • Page 75

    ... Operating torque Selector switches (to change electrical state) Additional contact (extra) Mechanical durability Push button (in operating cycles) Selector switches Toggle switches Emergency stop push button Joystick Standard blocks Low power switching power blocks Vibration resistance Conforming to IEC 60068-2-6 Shock resistance Conforming to IEC 60068-2-27 04/2005 “ ...

  • Page 76

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated General Characteristics Electrical Characteristics Cabling capacity Conforming to IEC 60947-1 Contact material Silver alloy (Ag/Ni) Gold flashed (Ag/Ni/Au) Short-circuit protection Conforming to IEC/EN 60947-5-1 Rated insulation voltage Conforming to ...

  • Page 77

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Characteristics of Light Modules Mechanical Characteristics Vibration resistance Conforming to IEC 60068-2-6 Shock resistance Conforming to IEC 60068-2-27 Electrical Characteristics Cabling capacity Conforming to IEC 60947-1 Rated insulation voltage ...

  • Page 78

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Complete Devices Non-Illuminated Push Buttons, Momentary (screw clamp terminal connections) Shape of Head XB5AA31 XB5AA4322 XB5AP51 Two Button Push Buttons, Momentary (screw clamp terminal connections) Shape of Head XB5AA4322 ...

  • Page 79

    ... Push Buttons & Operator Interface - XB5 22 mm Double Insulated Non-Illuminated Emergency Stop Mushroom Head Push Buttons, Ø (Red) (screw clamp terminal connections) Shape of Head XB5AS9445 XB5AT42 XB5AS542 Non-Illuminated Selector Switches and Key Switches (screw clamp terminal connections) Shape of Head XB5AD33 XB5AJ33 XB5AG33 The symbol 04/2005 ...

  • Page 80

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Complete Devices Pilot Lights with Protected LED (screw clamp terminal connections) Shape of Head XB5AVB1 Pilot lights for BA 9s Bulb (screw clamp terminal connections) Shape of Head Direct ...

  • Page 81

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Non-Illuminated Operators, Momentary - Unmarked Shape of Head ZB5AA0 ZB5AA5 ZB5AL3 ZB5AP1 ZB5CA2 ZB5CA5 ■ Color cap to be ordered separately, see page 100. ▲ Six different color caps ...

  • Page 82

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Non-Illuminated Operators Non-Illuminated Operators, Momentary - Premarked Shape of Head ZB5AA331 ZB5AA432 ZB5AL232 ■ Cap supplied not clipped-in, allowing orientation of arrow in 4 directions: Mushroom Heads, Momentary Shape ...

  • Page 83

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Non-Illuminated Push-On/Push-Off Operators Shape of Head ZB5AH04 ■ Maximum of 1 row of 3 contact blocks on associated body/mounting collar sub-assembly. Two Head Operators, Momentary Shape of Head No ...

  • Page 84

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Emergency Stop Operators and Yellow Contrast Plates Mushroom Heads for Maintained Push Buttons Shape of Head ZB5AS844 ZB5AS934 ZB5AT4 ZB5AS54 ■ Other key numbers: - key No. 421E: add ...

  • Page 85

    ... Push Buttons & Operator Interface - XB5 22 mm Double Insulated Non-Illuminated Selector Switches Shape of Head ZB5AD• ZB5AJ3 Non-Illuminated Key Switches Shape of Head ZB5AG• The symbol ■ For actuation of outside contacts only. ▲ See selector switch sequence charts on page 91. ● Other key numbers: - key No ...

  • Page 86

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Contact Blocks Contact Blocks (Mounting Base with Contact Blocks) Description Screw clamp terminal ZB5AZ101 connections Gold-Flashed Low Power Switching ( 0.1 - 100 mA) ZB5AZ102 Dust ...

  • Page 87

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Reset Operators Shape of Head Flush XB5AA Extended Potentiometer Operator (with Mounting Collar) Shape of Head Joystick Controllers (54 mm, Extended Operating Shaft) Description 2 direction 4 direction XD5PA12 ...

  • Page 88

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Pilot Lights and Light Modules Pilot Light Heads Shape of Head ZB5AV053 ZB5AV01 ZB5CV063 Complete Bodies (Mounting Collar + Light Module for BA 9s Incandescent Bulb, Neon or LED) ...

  • Page 89

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Heads for Momentary Illuminated Push Buttons Shape of Head Only use with protected LED light modules ZB5AW313 ZB5AW363 ZB5AW143 ZB5CW113 Only use with light modules for ...

  • Page 90

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Illuminated Operators Two Button with Pilot Light, Momentary (IP 40) Shape of Head Only use with protected LED light modules (protected LED determines pilot light color) ZB5AW833743 Only use ...

  • Page 91

    ... Push Buttons & Operator Interface - XB5 22 mm Double Insulated Illuminated Selector Switches, Standard Lever Shape of Head Only for use with protected LED light modules ZB5AK1213 ZB5AK1463 Selector Switch Sequence (using contact block assemblies, page 86; or complete bodies, page 92 04/2005 Number and ...

  • Page 92

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Light Module Assemblies Complete Bodies (Mounting Collar + Single Contact Block + Light Module with Protected LED) Light Source Screw clamp terminal connections Protected LED ZB5AW0••1 Protected LED ■ ...

  • Page 93

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Light Modules (with screw clamp terminal connections) Description Protected LED ZBVB• ZBE101 Direct supply for BA 9s 2.4 W max. bulb ZBE102 Not included ■ ■ Bulb can be ...

  • Page 94

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Light Module Assemblies, Contact Blocks, Plug-In Connector Type Contact Blocks (Mounting Base with Contact Blocks) Description Plug-in connector ZB5AZ1014 Contact Blocks for Plug-in Connector Description Standard contact blocks ZB5AZ1024 ...

  • Page 95

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Contact Blocks for Printed Circuit Board (PCB) Connection Description Standard contact blocks ZBE701 Special contact blocks (for low power switching and dust protected) ZBE702 Protected LED Light Modules for ...

  • Page 96

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Printed Circuit Board (PCB) Components Connecting Control Units to Printed Circuit Boards (PCB) Panel drilling Y Ø 0.88 ± 0.02 1.18 Ø 22.4 ± 0 ± T1 ...

  • Page 97

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Standard ( mm) Legend Plates for Legends ■ Description Without legend With blank legend (for engraving) Custom Legend ZBZ32 (Specify Engraving) 2 lines ...

  • Page 98

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Printed Circuit Board (PCB) Components Flush Mounting with Bezel Legend Plates ( mm) for Legends Description Without legend With blank legend ZBZ34 With ...

  • Page 99

    ... Black or red background ■ ZBY02178 ZBY0203 ■ “Start” functions: white letters on black background. “Stop” functions: white letters on red background (unless otherwise specified above). Sheets of Legends for Push Buttons, Switches, and Pilot Lights Description Sheets of 66 circular peel-off transparent self-adhesive legends ZBY1101 ...

  • Page 100

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Push Button Caps Push Button Caps - Unmarked For use with ZB5AA0 push button heads supplied with cap ZBA• ZBL• Push Button Caps - Marked For use with ZB5AA0 ...

  • Page 101

    ... Illuminated push buttons with flush push Description Key Number 455 421E 458A 520E 3131A Accessories and Replacement Parts Color Catalog Number Black ZBZ1602 Red ZBZ1604 Yellow ZBZ1605 Blue ZBZ1606 ZB5SZ3 ZB5SZ5 ZB5AZ31 ZB5AZ901 ZB5AZ905 ZB5AZ902 Catalog Number Characteristics Catalog Number DL1CB006 ...

  • Page 102

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Accessories and Replacement Parts Clear Boots Single boots ZBP0 Double boots Lens Caps Lens caps for protected LED light modules Pilot lights ZBW008 Illuminated push buttons with flush push ...

  • Page 103

    ... Emergency stop and mushroom head push buttons XB5AT42, AT845 XB5AS542, AS8445 1.52 e 38.5 3.17 80.5 e: Panel thickness, 0. mm). Selector switches Standard lever operator XB5AD 0.98 e 1.18 25 2.64 67 Key switches XB5AG 0.87 0.87 0.83 0. 3.35 3. Panel thickness, 0. mm) 04/2005 Common face view e 1 ...

  • Page 104

    ... Schneider Electric All Rights Reserved Transformer type XB5AV3•, AV4• 0. 11.5 2.11 53.5 Transformer type XB5AW3••5 e 0.53 e 13.5 2.2 56 Illuminated selector switches Protected LED XB5AK12••5 0.98 1. ZB5AA•4 Common face view 1.22 31 Common face view 1.18 30 3.01 76.5 Common face view 1 ...

  • Page 105

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated ZB5CA• ZB5CL• 1.1 1.28 28 32.5 Heads for push buttons Lockable “Push-turn” ZB5AFD 0.87 1.57 Ø 1.12 Ø 1. Ø 28.5 Ø 28.5 ZB5CH• 1.1 1.1 1.18 ...

  • Page 106

    ... Heads for toggle switches ZB5AD•8 1.77 Ø 1.12 45 Ø 28.5 Bodies for push buttons and switches Screw clamp terminal connections ZB5AZ10• 1.24 31.5 106 © 1999-2005 Schneider Electric All Rights Reserved ZB5AS1•, AS2•, AS944, AS964 Ø ...

  • Page 107

    Push Buttons & Operator Interface - XB5 22 mm Double Insulated Heads for pilot lights, with light source Protected LED Incandescent, neon or LED ZB5AV0•3 ZB5AV0• 1.2 1.2 30.5 30.5 Bodies for pilot lights, screw clamp terminal connections Protected LED ...

  • Page 108

    ... Heads for “push-push to release” illuminated push buttons ZB5AH0•3, ZB5AH•3 1.28 1.18 32.5 30 Bodies for illuminated push buttons and selector switches, screw clamp terminal connections Protected LED Direct supply, for BA 9s bulb ZB5AW0••• ZB5AW06• 0.91 0. ...

  • Page 109

    Catalog 2005 Push Buttons and Operator Interface Specifier’s Guide Type XAL Control Stations File 9001 CONTENTS Description . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 110

    ... These control stations use push buttons and pilot lights from the XB5 plastic operator range. Control stations are composed of Non-illuminated operators Emergency stop operators Selector switches Pilot lights Illuminated operators Base of enclosure (with mounting plate Contact block and light module combinations. ...

  • Page 111

    ... Selector switches (to change electrical state) Additional contact only Mechanical durability Push button (in operating cycles) Selector switches Toggle switches Emergency stop push button Vibration resistance Conforming to IEC 60068-2-6 Shock resistance Conforming to IEC 60068-2-27 04/2005 Push Buttons & Operator Interface - XAL Control Stations “ ...

  • Page 112

    Push Buttons & Operator Interface - XAL Control Stations General Characteristics Contact Block Characteristics (continued) Electrical Characteristics Cabling capacity Conforming to IEC 60947-1 Contact material Short-circuit protection Conforming to IEC/EN 60947-5-1 Rated insulation voltage Conforming to IEC 60947-1 Rated impulse ...

  • Page 113

    Start or Stop Function (light grey base, RAL 7035; dark grey lid, RAL 7016) Description Marking on Legend Holder 1 momentary XALD101 push button Marking on Legend Holder 1 mushroom head push button Ø40 mm, momentary XALD111 XALD164 Emergency Stop ...

  • Page 114

    Push Buttons & Operator Interface - XAL Control Stations Empty Enclosures Start-Stop Function (light grey base, RAL 7035; dark grey lid, RAL 7016) Description Text on legend plate 2 Momentary push buttons XALD211H29 Three Function (light grey base, RAL 7035; ...

  • Page 115

    Electrical Blocks and Accessories (for mounting on metal plate at back of enclosure) ■ Description Electrical blocks with screw clamp terminal connections Standard contact blocks ■ ZENL1111 Light blocks with protected LED ZALV•• ZB5SZ3 Description Accessories for electrical blocks Blanking ...

  • Page 116

    ... Three-way control stations XALD3••, K3••, D03 ( Ø 0. Ø 4.3 ...

  • Page 117

    Catalog 2005 Push Buttons and Operator Interface Specifier’s Guide Type XAP Enclosures File 9001 CONTENTS Description . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 118

    Push Buttons and Operator Interface - XAP Enclosures Characteristics Glass-reinforced polyester insulated enclosures XAPA Material Glass-reinforced polyester. Approvals Special version: CSA Type 4 and 5 (undrilled version) Protective treatment Standard version: “TC” and “TH” treatments. Ambient temperature Operation: -25 °C ...

  • Page 119

    Undrilled Enclosures, Glass-Reinforced Polyester Type NEMA 4, 4X, 13 Usable depth 3.27 in (83 mm) Undrilled Grounding Plate XAPA1100 Undrilled Insulated enclosures XAPA1100, XAP2100 P=83 87 XAPA2100 XAP A1100 A2100 A3100 A4100 Cable entries not drilled (1) 0.43 in (11 ...

  • Page 120

    Push Buttons and Operator Interface - XAP Enclosures Glass-Reinforced Polyester Enclosures Drilled Insulated Enclosures, Glass-Reinforced Polyester Type NEMA 4, 4X, 13 Usable depth 3.27 in (83 mm) 1.58 in (40 mm) centerline spacing of holes XAPA1104 Drilled Grounding Plate Insulated ...

  • Page 121

    Undrilled Die Cast Enclosures (Painted Grey RAL 7032) Type XAPG39400 NEMA Type 4, 13 XAPG29703 Drilled Die Cast Enclosures (Painted Grey RAL 7032) Type NEMA Type 4, 13 1.18 in (30 mm) centerline spacing of holes c a NEMA Type ...

  • Page 122

    Push Buttons and Operator Interface - XAP Enclosures Flush Plates Drilled Flush Plates Type XAPE301 NEMA Type 4, 13 1.18 in (30 mm) centerline spacing of holes Optional Back Box (for finger protection, if required) Type XAPE302 Protective rear covers ...

  • Page 123

    ... Type K and SK Common Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Type K Heavy Duty Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125-138 Type K Voltage Assembly Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Type K and SK Selector Switch Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Type K Heavy Duty Selector Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Type K Heavy Duty Pilot Lights 135 Type K Heavy Duty Joysticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Type SK Corrosion Resistant Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Type SK Corrosion Resistant Selector Switches ...

  • Page 124

    Push Buttons and Operator Interface - Type K and SK Common Operators For use in hazardous locations – See page 150. “START” Push Buttons Operator Contact Button Description Style Block Color 30.5 mm Industrial Black (Metal) 30.5 mm ...

  • Page 125

    Non-Illuminated Momentary Push Button Operators – UL Types 4, 13/NEMA Types 4, 13 For use in hazardous locations – See page 150. Contact blocks and legend plate not included unless otherwise noted. Description Full Guard No Guard Extended Guard ⁄ ...

  • Page 126

    Push Buttons and Operator Interface - Type K and SK Heavy Duty Operators Illuminated and Non-Illuminated Multifunction Operators Meets UL Type 13/NEMA Type 13 and UL Type 6/NEMA Type 6, which UL and NEMA consider an equivalent to ...

  • Page 127

    Illuminated Push Button Operators – UL Types 4, 13/NEMA Types 4, 13 For use in hazardous locations – See page 150. Legend plate and contact block not included unless otherwise noted. Description 110-120 V, 50-60 Hz 220-240 V, 50-60 Hz ...

  • Page 128

    Push Buttons and Operator Interface - Type K and SK Voltage Assembly Codes This page lists light module code numbers that are used in op- erators listed on pages 126-127. • Neon type light modules – use CLEAR ...

  • Page 129

    ... The KA5 must be the last block on either side. If more than one KA5 is required on either side – contact your local Square D sales office. Selector Switch Selection Guide = + KA1 KA3 KA2 + = Use Sel. Sw. Use contact with cam type block type E KA3 0 D KA2 ...

  • Page 130

    ... Example: KS11K➂ that the key can be withdrawn in the right position only = KS11K2 ➃ All key operated devices are furnished as standard with Square D number E10 (key only part no. is 2941101100) key change. The following 20 additional key changes are available at no extra cost: E11-E13, E16, E21-E26, E28-E33, CH501, CH674, SR251, T107 ...

  • Page 131

    ... Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 149-150 W24 – – Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 158 A24 – – Ring Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 158 C24 TC C16 Cams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 157 Heavy Duty Selector Switches - Type K Voltage Voltage Description Assembly Code 6 Vac-dc Full Voltage 31 6 Vac-dc LED Red 31LR 6 Vac-dc LED Green ...

  • Page 132

    ... EXAMPLE: KS43K➂ that the key can be withdrawn in the right position only = KS43K6 ➃ All key operated devices are furnished as standard with Square D number E10 (key only part no. is 2941101100) key change. The following 20 additional key changes are available at no extra cost: E11-E13, E16, E21-E26, E28-E33, CH501, CH674, SR251, T107 ...

  • Page 133

    ... K54J Selector Switch Knobs Color Black Red Green Yellow Orange Blue White Amber Clear ✻ Non-Illuminated only. Heavy Duty Selector Switches - Type K 1 — Contact Closed 0 — Contact Open Center Center Center Center Left Right Left Right Left Right Left Right ...

  • Page 134

    ... KS88K12 ➃ All key operated devices are furnished as standard with Square D number E10 (key only part no. is 2941101100) key change. The following 20 additional key changes are available at no extra cost: E11-E13, E16, E21-E26, E28-E33, CH501, CH674, SR251, T107. ...

  • Page 135

    ... These pilot lights are intrinsically safe when used with a suitable approved bar- rier or barrier relay (Class 8501 Type TO or NY2). These pilot lights are Factory Mutual (FM approved). Consult your local Square D Sales Office for further de- Pilot Light For tails. ...

  • Page 136

    Push Buttons and Operator Interface - Type K and SK Heavy Duty Joysticks - Type K Joy Stick Operators – UL Types 4, 13/NEMA Types 4, 13 For use in hazardous locations – See page 150. Contact Blocks ...

  • Page 137

    ... When pushed, the button – will then lock in position indicated at right. All key operated push buttons are furnished as standard with Square D number E10 key change. See page 134 for other key changes (Note 4). 04/2005 Push Buttons and Operator Interface - Type K and SK Two Position Operators F — ...

  • Page 138

    Push Buttons and Operator Interface - Type K and SK Heavy Duty Operators - Type K Potentiometer (with Dial Plate ➀ – NEMA Types 4, 13) Suffix Suffix Ohms ➁ 100 38 200 03 250 ...

  • Page 139

    Non-Illuminated Momentary Push Button Operators – UL Types 4, 4X, 13/NEMA Types 4, 4X, 13 For use in hazardous locations – See page 150. Contact Blocks And Legend Plate Not Included Unless Otherwise Noted Description Full Guard No Guard Extended ...

  • Page 140

    Push Buttons and Operator Interface - Type K and SK Corrosion Resistant Operators - Type SK Multifunction Operators – UL Types 4, 4X, 13/NEMA Types 4, 4X, 13 For use in hazardous locations – See page 150. Legend ...

  • Page 141

    Illuminated Push Button Operators – UL Types 4, 4X, 13/NEMA Types 4, 4X, 13 For use in hazardous locations – See page 150. Legend Plate Not Included Unless Otherwise Noted Description 110-120 V, 50-60 Hz 220-240 V, 50-60 Hz For ...

  • Page 142

    ... Push Buttons and Operator Interface - Type K and SK Corrosion Resistant Selector Switches - Type SK Non-Illuminated 2 Position Selector Switch Operators – UL Types 4, 4X, 13/NEMA Types 4, 4X, 13 For use in hazardous locations – See page 150. Legend Plate and Contact Block Not Included Unless Noted Contact ...

  • Page 143

    ... L8 FL White Amber Clear 04/2005 Push Buttons and Operator Interface - Type K and SK Corrosion Resistant Selector Switches - Type SK Voltage Assembly Codes Voltage 6 Vac-dc 1 — Contact Closed 6 Vac-dc 0 — Contact Open 6 Vac-dc Mount 6 Vac-dc on 12-14 Vac-dc Left Right Left Right Side 12-14 Vac-dc ...

  • Page 144

    ... Push Buttons and Operator Interface - Type K and SK Corrosion Resistant Selector Switches - Type SK Non-Illuminated 3 Position Selector Switch Operators – UL Types 4, 4X, 13/NEMA Types 4, 4X, 13 For use in hazardous locations – See page 150. Legend Plate and Contact Block Not Included Unless Noted CONTACT BLOCK REQUIRED ...

  • Page 145

    ... LED Green 48 Vac-dc LED Yellow 60 Vac-dc Full Voltage 60 Vac-dc LED Red 60 Vac-dc LED Green 60 Vac-dc LED Yellow 04/2005 Push Buttons and Operator Interface - Type K and SK Corrosion Resistant Selector Switches - Type SK Center Center Center Mount on Side Left Right Left Right Left Right KA3 ...

  • Page 146

    ... Push Buttons and Operator Interface - Type K and SK Corrosion Resistant Selector Switches and Potentiometers - Type SK Non-Illuminated and Illuminated 4 Position Selector Switch Oper- ators – UL Types 4, 4X, 13/NEMA Types 4, 4X, 13 Legend Plate and Contact Block Not Included Unless Noted. For use in hazardous locations – See page 150. ...

  • Page 147

    Pilot Lights – UL Types 4, 4X, 13/NEMA Types 4, 4X, 13 For use in hazardous locations – See page 150. Legend Plate Not Included. Description Standard Pilot Light (Plastic fresnel color cap shown) Push-To-Test Pilot Light (Plastic fresnel color ...

  • Page 148

    Push Buttons and Operator Interface - Type K and SK Light Modules Type K, SK, KX, and T Standard Light Modules for Types K, SK,. and KX Control Units For use in hazardous locations – See page 150. ...

  • Page 149

    ... For push buttons or two position selector switches (Types K or SKS11 SKS12 SKS25 SKS34 SK11J SK12J SK25J and K or SK34J) only. For se- quencing or overlapping contacts on other operators — consult local Square D Sales Office. Maximum Current Ratings For Control Circuit Contacts – Types KA1-KA6, KA21-25, KA31-35, KA1G-KA6G ...

  • Page 150

    ... Listed below are pilot lights that are intrinsically safe when used with a suitable approved barrier or barrier relay (Class 8501 Type TO or NY2. These pilot lights are Factory Mutual FM# J.I. OH4A2,AX,3610 (FM approved). Consult your local Square D Sales Office for further de- tails. These pilot lights are fully encapsulated – there are no replaceable parts – ...

  • Page 151

    The design of the Class 9001 Type KA contact blocks allows them to be mounted side by side and/or in tandem. The system illustrated below has been set up to enable an op- erator and a particular arrangement of contact ...

  • Page 152

    Push Buttons and Operator Interface - Type K and SK Legend Plates 1.7" Square Standard Markings Silver White Black Legend Legend Legend with with with Black Black White Letters Letters Letters Blank KN200SP KN200WP KN200BP ➁ ➁ Blank ...

  • Page 153

    Legend Plate Description Standard Markings KN100✻P Silver Field, Black Letters Plastic Special Marking White Field, Black Letters ▲ (Specify Marking Red Field, Black Letters Required) Black Field, White Letters Standard Markings KN200 Specify Marking Black Field (Specify Marking Red Field ...

  • Page 154

    ... For Types K and SK Same as 9001 K7 selector switches (will except that this not work with gloved lockout is spring hand knob) and loaded. potentiometers Cover type attach- For Types K and SK ...

  • Page 155

    Basic Operators (Does not include Color Caps, Mushroom Buttons, Knobs, Selector Switch Cams, Contact Blocks, Light Modules or Legend Plates) Non Illuminated Push Button (Full Guard ...

  • Page 156

    Push Buttons and Operator Interface - Type K and SK Application Data, Materials Type K Operator Materials: Push Button and Push To Test Pilot Light (Types KR and KT) Gasket – Nitrile Seal – Nitrile Seal Cap – ...

  • Page 157

    ... Gloved Hand Selector Switch G19 10 Knob for K and SK R19 10 Selector Switches U19 Coin Operated Selector G7 1 Switch Knob for K and Selector Switches Color Inserts for KQ and TQ Selector Push Buttons Selector Switch Cams Accessories Color Type Amber A20 Blue L20 Clear C20 Green G20 Red ...

  • Page 158

    ... KU1 through KU8, KU27, KU37, KU47 SK41 KU17, KU18 SK41 – Interlock – – SK58 SK41 SK45 ➂ SK46 SK41 SK40 SK49 Screwdriver Square D Replacement Lamps Part Number – 2550101003 – 2550101003 – – – – Wrench 2550101020 2550105014 2550105014 2550105014 2550105014 ...

  • Page 159

    ... Approximate Dimensions — Consult your local Square D Sales Office for latest version of dimension drawings. Push Buttons No Guard Type KR3 Type SKR3 C30052-246 .56 14 Full Guard Type KR1 Type SKR1 C30052-246 .56 14 Extended Guard Type KR2 Type SKR2 C30052-246 .56 14 1.25 1.81 45 ...

  • Page 160

    ... Push Buttons and Operator Interface - Type K and SK Dimensions Approximate Dimensions — Consult your local Square D Sales Office for latest version of dimension drawings. Time Delay Push Button Type KRD 2 63.5 2.0 50.8 3.28 83.3 2.25 panel thickness 57 min max 4 16 Type No. ...

  • Page 161

    ... Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page Type KX Square Multifunction Complete Operators . . . . . . . . . . . . . . . . . . . . . . . . 162 Type KX Square Oiltight/Watertight Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Type KX Selector Switch Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Type KX Square Multifunction Selector Switches . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Type KX Square Multifunction Pilot Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Type KX Legends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Type KX Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Types K, SK, KX, and T Contact Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 Hazardous Location Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 “ ...

  • Page 162

    ... Pilot Lights at 110-120 V, Green- Red- Red- 50-60 Hz Mom.✻- Blank Blank Transf. Blank ✻ Buttons are mechanically interlocked. 162 © 1999-2005 Schneider Electric All Rights Reserved Selector Switches Legend Type Contacts Marking Number Start KXRA101 Stop KXRA102 Start KXRA133 Stop KXRA134 Emerg. ...

  • Page 163

    ... Operator with Single Pot BC Operator Only – Tandem Pot BD Operator with Tandem Pot This information is also available on the Class 9001 Type KX key sheet M-8091 which is available from your local Square D sales office. 2 Position Contact Block(s) Required To Obtain These Sequences KA – 1 Mtd. on Side ...

  • Page 164

    Push Button and Operator Interface - Type Square Multifunction Operators Non-Illuminated Push Buttons For use in hazardous locations – See page 173. All non-illuminated push buttons are of the no guard type. To make the Type KXRA ...

  • Page 165

    Illuminated Push Buttons For use in hazardous locations – See page 173. All illuminated push buttons are of the no guard type. To make them a full guard type (does not apply to the KXRP operators), add a shroud from ...

  • Page 166

    ... The KA5 must be the last block on either side. If more than one KA5 is required on either side – contact your local Square D sales office. KA2 Use Sel. Sw. Use contact with cam type block type E KA3 0 D KA2 E KA2 1 D KA3 Use Sel. Sw. ...

  • Page 167

    ... Other Colors .... Note: All key operated selector switches are furnished as standard with Square D number E10 key change. See 30 mm push buttons type K page 130 for other key changes. ◆ Insert the proper key withdrawal code from the table below. Key Withdrawal Codes — ...

  • Page 168

    Push Button and Operator Interface - Type Square Multifunction Pilot Lights Single Standard Pilot Light For use in hazardous locations – See page 173. Voltage Description and Frequency 110-120 V, 50-60 Hz 220-240 V, 50-60 Hz 24-28 ...

  • Page 169

    Lamp Pilot Lights – These operators include blank legend inserts Voltage and Description Type KXPB 110-120 V, 50-60 Hz Dual Lamp Pilot Light 220-240 V, 50- See Table Below For Voltage, Frequency and Assembly ...

  • Page 170

    ... These legend inserts are for the pilot lights in the center of the operator. ▲ These legend inserts are for the push button portion of the operator. ◆ These Legend Inserts have Vertical Printing. For Selector Switches KXSA, KXSB, KXSC, KXSD, KXSE, KXSF, KXSG, KXSH, ...

  • Page 171

    ... Boot For Selector Switches Description Used On All KX selector switches and potentiometer operators (except Transparent boot with knob used key op.) on selector switches to exclude harmful contaminants. ①✍ Potentiometer (With Dial Plate) ▼ Watts Description Operator only — Single Pot Operator with Single Pot 2 Operator only — ...

  • Page 172

    ... Contact of KA5 Opens ✻ For push buttons or two position selector switches (Types K or SKS11 SKS12 SKS25 SKS34 SK11J SK12J SK25J and K or SK34J) only. For sequenc- ing or overlapping contacts on other operators — consult local Square D Sales Office. Contact Blocks With Binder Head Screws ...

  • Page 173

    ... Classification” Chart may help. If not, contact your local electrical inspector. When you know what class, division, and group(s) exists, see the table in the lower left hand corner of this page for what Square D has to of- fer . Summary Of Classification Chart ...

  • Page 174

    Push Button and Operator Interface - Type "H" Numbers - Type K, SK, KX, and T The design of the Class 9001 Type KA contact blocks allows them to be mounted side by side and/or in tandem. ...

  • Page 175

    The Type KX operators are UL and CSA Listed as follows: File E42259 CCN NKCR ® Marking File 25490C Class 3211 03 The KX operators are rated UL Types 3R, 4, 4X, 6, 12, 13/ NEMA Types ...

  • Page 176

    ... Push Button and Operator Interface - Type Dimensions Approximate Dimensions – Consult your local Square D Sales Office for latest version of dimension drawings. 2.82 72 1.07 1.85 1. 0.87 0. panel thickness .06 .25 65075-125 Min. Max Single Push Button Operator Non-Illuminated 2.82 72 1.85 1. 0.87 0. panel thickness KX RF ...

  • Page 177

    Catalog 2005 Push Buttons and Operator Interface Specifier’s Guide Type B and 30 mm Control Stations x File 9001 CONTENTS Description . . . . . . . . . . . . . . . . . . . ...

  • Page 178

    ... Type B Standard Duty Control Stations Standard duty control stations are designed for use with magnetic motor starters to govern the starting, stopping, or reversing of all types of electric motors. Push buttons are momentary contact unless otherwise indicated. Selector switches are maintained contact. NEMA Type 1 ...

  • Page 179

    ... Push Button Mushroom Button Button Type © 1999-2005 Schneider Electric All Rights Reserved Types 3040000311 3040000302 3110104301 BWD108 BWD109 BWD108 BWD219 BWD220 BWD219 Square D Part No. 2550105005 For NEMA Type 1 Flush Mounting Type B231 B232 B233 B234 B235 B236 B237 B238 B239 ...

  • Page 180

    Push Button and Operator Interface - Type B and 30 mm Control Stations Type B Standard Duty Control Stations — Replacement Parts Type BGC214 (Type BGC contact block assemblies include cover.) Replacement Interiors For Type B Standard Duty Push Button ...

  • Page 181

    Push Button and Operator Interface - Type B and 30 mm Control Stations Contact Symbols Approximate Dimensions Surface Mount Type BG Glass Filled Polyester Cover 0.47 12 2.76 3. 0.48 2.34 0.72 0.34 18 ...

  • Page 182

    ... Type KN1, KN6 and KN7 a series of legend plates will not fit on these enclosures. ➄ Standard Type KYSS enclosures are supplied with Type 304 stainless steel — Use Form Y35 and order by description — contact your local Square D sales office. ➅ For a copy of M-7687 keysheet, reference D-Fax™ #1143 or see pages 188-189. ...

  • Page 183

    Push Button and Operator Interface - Type B and 30 mm Control Stations Type KZ310 Type KY30 Control Stations Enclosures have sufficient depth to accommodate two contact blocks in tandem (total of four blocks) on non-illuminated operators and two contact ...

  • Page 184

    Push Button and Operator Interface - Type B and 30 mm Control Stations Types K and SK — Control Stations Assembled Control Stations - UL Types and 13/NEMA Types and 13 No. ...

  • Page 185

    Push Button and Operator Interface - Type B and 30 mm Control Stations Stainless Steel NEMA Type 1 Flush Plates These flush plates accept Type K, SK, KX and T operators and contact blocks and may be used with a ...

  • Page 186

    Push Button and Operator Interface - Type B and 30 mm Control Stations Types K and SK — Enclosure Dimensions Location Of Control Units KY1 KY2 KYAF1 KYAF2 KZ11 KZ21 KYSS1 KYSS2 SKY1 SKY2 KY16 KYAF16 KZ16 KYSS16 ...

  • Page 187

    Push Button and Operator Interface - Type B and 30 mm Control Stations Type SKY Enclosures pls 2. 0.21 Dia pls For 1, 2 & ...

  • Page 188

    Push Button and Operator Interface - Type B and 30 mm Control Stations Types K, SK, KX, and T — Key Sheet KEY SHEET FOR ORDERING CLASS 9001 TYPE “K”, “KX”, “SK” CONTROL GROUP OR “T” ASSEMBLED OILTIGHT ...

  • Page 189

    Push Button and Operator Interface - Type B and 30 mm Control Stations INSTRUCTIONS FOR ORDERING ASSEMBLED CONTROL STATIONS 1. Use separate Key Sheet for each different control station ar- rangement on order. 2. Select locations on sketch (reverse side) ...

  • Page 190

    ... Replacement or duplicate keys: Emhart, Yale, or Schlage - local distributor, hardware store, or lock shop that duplicates keys. Square D can supply and deliver in 5 weeks. BEST – Must pur- chase from local Best Lock Corporation representative. Sargent – must purchase from Square D. Keys supplied with our security control station are registered to the Square D Company ...

  • Page 191

    ... For push buttons or two position selector switches (Types K or SKS11 SKS12 SKS25 SKS34 SK11J SK12J SK25J and K or SK34J) only. For sequencing or overlapping contacts on other operators — consult local Square D Sales Office. Maximum Current Ratings for Control Circuit Contacts – Class 9001 Type KA1-KA6, KA21-25, KA31-35, KA1G-KA6G ...

  • Page 192

    ... Listed below are pilot lights that are intrinsically safe when used with a suitable approved barrier or barrier relay (Class 8501 Type TO or NY2. These pilot lights are Factory Mutual FM# J.I. OH4A2,AX,3610 (FM approved). Consult your local Square D Sales Office for further de- tails. These pilot lights are fully encapsulated – there are no replaceable parts – ...

  • Page 193

    Catalog 2005 Push Buttons and Operator Interface Specifier’s Guide Type BW, SKYP & XACA Pendant Stations x File 9001 CONTENTS Description . . . . . . . . . . . . . . . . . . . ...

  • Page 194

    Push Button and Operator Interface - Type BW, SKYP & XACA Pendant Stations Type BW Pendant Stations — General Information Type BW Standard Duty Pendant Stations The Class 9001 Type BW Pendant Station is a pre-assembled, 2 button station well ...

  • Page 195

    Push Button and Operator Interface - Type BW, SKYP & XACA Pendant Stations Specifications Electrical ratings AC - NEMA / UL B600 Enclosure type NEMA / UL Type 1, 3, 3R, 4, and ° ...

  • Page 196

    Push Button and Operator Interface - Type BW, SKYP & XACA Pendant Stations Type BW Pendant Stations — Application Data and Order Information The Class 9001 BW70 and BW80 pendant stations are used for hoist applications, requiring either single speed ...

  • Page 197

    Push Button and Operator Interface - Type BW, SKYP & XACA Pendant Stations The Material Pull Pendant Stations provide an interface be- ® tween the SERIPLEX control bus and a single input push but- ton operator enclosed in a pendant ...

  • Page 198

    ... The above statements are not intended to nor shall they create Mechanical life any express or implied warranties as to product operation or life. For information on the limited warranty offered on this product, please refer to Square D terms and conditions of sale found in the Square D Digest.) XACA Multi-element types -with contact ZB2BE: 1 daN (36 oz ...

  • Page 199

    Push Button and Operator Interface - Type BW, SKYP & XACA Pendant Stations Pistol grip stations XACA2013 q These XAC units are available with factory installed E-stops. Add a “3” to the end of the catalog number for standard E-stop ...

  • Page 200

    Push Button and Operator Interface - Type BW, SKYP & XACA Pendant Stations Type XACA Pendant Stations — Contact Blocks Operators▲ Description Booted push button Booted push button Description Mushroom head, momentary Mushroom head Mushroom head, momentary Mushroom head, push ...