1604001-5 TE Connectivity, 1604001-5 Datasheet

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1604001-5

Manufacturer Part Number
1604001-5
Description
HOUSING, POLYCARBONATE
Manufacturer
TE Connectivity
Type
Housingr
Series
120 AMPr
Datasheet

Specifications of 1604001-5

Number Of Contacts
1POS
Number Of Contact Rows
1
Body Orientation
Straight
Pitch (mm)
Not Requiredmm
Gender
PL
Housing Material
Polycarbonate
Operating Temp Range
-20C to 105C
Voltage Rating Max
600VDC/600VAC
Housing Color
Red
Product Depth (mm)
69.6mm
No. Of Positions
2
Body Color
Red
Leaded Process Compatible
Yes
Enclosure Material
Polycarbonate
Accessory Type
Housing
Rohs Compliant
Yes
Product Type
Plug Housings
Voltage Rating
24 V
Current Rating
120 A
Contact Plating
Silver
Contact Material
Copper
Wire Gauge Range
2
Connector Type
Housing
Ul File Number
E28476
Sealed
No
Wire/cable Type
Discrete Wire
Termination Method To Wire/cable
Crimp
Panel Mount Retention
Without
Mating Retention Type
Latching
Contact - Rated Current (a)
120
Awg > 0
No
Operating Voltage Reference
AC, AC/DC, DC
Operating Voltage (vac)
600
Operating Voltage (vdc)
600
Hot Pluggable
No
Wire/cable Size (awg)
2
Wire/cable Size (mm²)
34 – 35
Wire/cable Size (cma)
67,100 – 69,073
Profile Height (y-axis) (mm [in])
23.99 [0.944]
Number Of Positions
1
Mating Retention
With
Length (x-axis) (mm [in])
69.60 [2.740]
Width (z-axis) (mm [in])
23.99 [0.944]
Wire Type
Stranded
Contact Type
Pin/Socket
Mating Alignment
Without
Connector Style
Plug/Receptacle
Ul Flammability Rating
UL 94V-0
Rohs/elv Compliance
RoHS compliant, ELV compliant
Lead Free Solder Processes
Not relevant for lead free process
Rohs/elv Compliance History
Always was RoHS compliant
Agency/standard
UL
Ul Rating
Recognized
Ul Voltage Rating (vac)
600
Ul Voltage Rating (vdc)
600
Accepts Wire Insulation Diameter, Range (mm [in])
15.00 [0.591]
Applies To
Wire/Cable
Contact Transmits (typical Application)
Power
Application Use
Wire-to-Wire
Packaging Method
Loose Piece
Lead Free Status / RoHS Status
Compliant
For Use With
Single Pole AMP Power Series 120 Modular Connectors
Lead Free Status / Rohs Status
 Details
2
Catalog 1308885
Issued 3-05
www.tycoelectronics.com
AMP, AMPINNERGY, AMPOWER,
AMP-O-LECTRIC, AMP-TAPETRONIC,
DIAMOND GRIP, ELCON, RAYCHEM,
SOLISTRAND, and TYCO are
trademarks.
PICO is a trademark of Pacific
Industrial Components Corporation.
Other products, logos, and company
names mentioned herein may be
trademarks of their respective
owners.
© 2005 by Tyco Electronics
Corporation. All Rights Reserved.
While Tyco Electronics has made every
reasonable effort to ensure the accuracy
of the information in this catalog, Tyco
Electronics does not guarantee that it is
error-free, nor does Tyco Electronics
make any other representation, warranty
or guarantee that the information is
accurate, correct, reliable or current.
Tyco Electronics reserves the right to
make any adjustments to the information
contained herein at any time without
notice. Tyco Electronics expressly
disclaims all implied warranties regarding
the information contained herein,
including, but not limited to, any implied
warranties of merchantability or fitness
for a particular purpose.
The dimensions in this catalog are for
reference purposes only and are subject
to change without notice. Specifications
are subject to change without notice.
Consult Tyco Electronics for the latest
dimensions and design specifications.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Power Connectors for
Industrial and Commercial Applications
Table of Contents
AMP Power Series Connectors
AMPINNERGY Connectors
Technical Documents ………………………………………………………………………………26
Part Number Index …………………………………………………………………………………27
Related Product Catalogs ………………………………………………………………………28,29
Engineering Notes …………………………………………………………………………………30
Global Contacts ……………………………………………………………………………………31
Selection Guide and Overview…………………………………………………………………3,4
Series 15/30/45 (Single-Pole)……………………………………………………………………5
Series 50 (2-Pole Battery) ………………………………………………………………………6
Series 50 Finger Probe Resistant (FPR)…………………………………………………………7
Series 75 (Single-Pole) …………………………………………………………………………8
Series 120 (Single-Pole)
Series 120 (2-Pole Battery) ……………………………………………………………………10
Series 175 (2-Pole Battery) ……………………………………………………………………11
Series 180 (Single-Pole) ………………………………………………………………………12
Series 350 (2-Pole Battery) ……………………………………………………………………13
Accessories …………………………………………………………………………………14,15
Application Tooling …………………………………………………………………………16,17
Wire-To-Wire
Introduction and Technical Documents ……………………………………………………18
1-Pole Housing and Accessories …………………………………………………………19
Contacts and Application Tooling …………………………………………………………20
Wire-To-Board
Introduction and Technical Documents ……………………………………………………21
PC Board Receptacles……………………………………………………………………22,23
Plug Housings (2- to 8-Position) ……………………………………………………………24
Contacts and Application Tooling …………………………………………………………25
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
………………………………………………………………………9
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967

Related parts for 1604001-5

1604001-5 Summary of contents

Page 1

Power Connectors for Industrial and Commercial Applications Table of Contents AMP Power Series Connectors Selection Guide and Overview…………………………………………………………………3,4 Series 15/30/45 (Single-Pole)……………………………………………………………………5 Series 50 (2-Pole Battery) ………………………………………………………………………6 Series 50 Finger Probe Resistant (FPR)…………………………………………………………7 Series 75 (Single-Pole) …………………………………………………………………………8 Series 120 (Single-Pole) Series ...

Page 2

Power Connectors for Industrial and Commercial Applications AMP Power Series Connectors Product Facts I Single-pole and 2-pole (battery) quick connect/disconnect connectors I Eight Series, based on approximate current- carrying capability: I Series 15/30/45 (Single-Pole) I Series 50 (2-Pole Battery) I ...

Page 3

Power Connectors for Industrial and Commercial Applications AMP Power Series Connectors AMP Power Series 15/30/45 Single-pole connector housings are stackable side-to-side and top-to-bottom. For example, Series 30 red and black housings joined side-to-side, are commonly used as standard power connec- ...

Page 4

Power Connectors for Industrial and Commercial Applications AMP Power Series 15/30/45 Connectors (Single-Pole) Product Facts Single-Pole Housing I Color-coded UL 94V-0 housings: blue, black, white, green, red, yellow, orange and gray I Genderless housings reduce inventory R .051 I [1.3] ...

Page 5

Power Connectors for Industrial and Commercial Applications AMP Power Series 50 Connectors (2-Pole Battery) 2-Pole Housing Product Facts I Color-coded UL 94V-0 housings: gray, red, blue, yellow and black; other colors available upon request Note: Black color housing has the ...

Page 6

Power Connectors for Industrial and Commercial Applications AMP Power Series 50 FPR (Finger Probe Resistant) Connectors Product Facts 2-Pole Housing I Complies with UL 60950 finger probe requirements I Utilizes AMP Power Series 50 contacts I Brown and white housing ...

Page 7

Power Connectors for Industrial and Commercial Applications AMP Power Series 75 Connectors (Single-Pole) Product Facts Housing without Locking Feature I Color-coded UL 94V-0 housings: blue, black, white, green and red I Genderless housings reduce inventory I Cold-headed contact wire range: ...

Page 8

... Diameter 6 AWG .222 [5.64]; Housing Part Number Wire Size Blue 1604001-1 2 AWG 1604001-2 2 AWG 1604001-3 2 AWG 1604001-4 2 AWG Red 1604001-5 2 AWG — — 4 AWG — — 6 AWG Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change ...

Page 9

Power Connectors for Industrial and Commercial Applications AMP Power Series 120 Connectors (2-Pole Battery) 2-Pole Housing Product Facts I Color-coded UL 94V-0 housings: gray and blue I Keying feature helps prevent two different voltage color-coded housings from mating I Genderless ...

Page 10

Power Connectors for Industrial and Commercial Applications AMP Power Series 175 Connectors (2-Pole Battery) Product Facts 2-Pole Housing I Color-coded UL 94V-0 housings: yellow, orange, red, gray, blue, and black I Keying feature helps prevent two different voltage color-coded housings ...

Page 11

Power Connectors for Industrial and Commercial Applications AMP Power Series 180 Connectors (Single-Pole) Product Facts Single-Pole Housing I Color-coded modular housings: blue, black, white, red and green I Genderless housings reduce inventory I Contact wire range: 1/ ...

Page 12

Power Connectors for Industrial and Commercial Applications AMP Power Series 350 Connectors (2-Pole Battery) Product Facts 2-Pole Housing I Color-coded UL 94V-0 housings: yellow, orange, red, gray, blue, and green I Keying feature helps prevent two different voltage color-coded housings ...

Page 13

Power Connectors for Industrial and Commercial Applications AMP Power Series Accessories Series 15/30/45 Series 15/30/45 Accessories Hardware Kits Part Number Mounting Wings 1445960-1 Spacers 1445959-1 1445959-2 Retaining Pins for use with 15 A/30 A/45 A 1445886-4 1445886-5 1445886-6 Part Number ...

Page 14

Power Connectors for Industrial and Commercial Applications AMP Power Series Accessories Series 120 Series 120 Accessories Panel Mounting Clamp Part Number Retaining Pins for use with 75A/120A/180A 1445886-1 1445886-2 Reducing Bushings 1604072-3 1604072-2 1604072-1 Mounting Clamp Sets 647721-1 647722-1 Panel ...

Page 15

Power Connectors for Industrial and Commercial Applications AMP Power Series Tooling AMP-O-LECTRIC Model “G” Semiautomatic bench machines for crimping Terminating Machines, reeled terminals and con- Part Nos. 354500-1, -9, -11 tacts, featuring a quiet and (409-5842) reliable direct motor drive, ...

Page 16

Power Connectors for Industrial and Commercial Applications AMP Power Series Tooling Power Applicator The Semiautomatic Power Applicator is designed to Part Number 68296-1 produce a carefully con- (Customer Manual 409-2661) trolled uniform pressure crimp while providing a high rate of ...

Page 17

Power Connectors for Industrial and Commercial Applications AMPINNERGY Wire-To-Wire Connectors Product Facts I Rated to 600 VAC (RMS) I Flame retardant housings 94V-0 I Housings, adapters, and power terminals keyed for proper assembly I Stackable housings provide easy wire routing ...

Page 18

Power Connectors for Industrial and Commercial Applications AMPINNERGY Wire-To-Wire Connectors Housings Material and Finish Housing — Polycarbonate, 94V-0 For surface mounting and panel mounting information, see Instruction Sheet 408-3277, AMPINNERGY Wire-To-Wire Stackable Connectors. Customer terminated power contacts are Housing Color ...

Page 19

Power Connectors for Industrial and Commercial Applications AMPINNERGY Wire-To-Wire Connectors Power Terminals Loose Piece Part Number 556136-2 Material and Finish Contacts — Copper alloy plated with .000100 [0.00254] minimum tin The Wire-To-Wire Part Number 556135-2 Connector Power Contacts are available ...

Page 20

Power Connectors for Industrial and Commercial Applications AMPINNERGY Wire-To-Board Connectors Product Facts I Ratings: 600 VAC (RMS), current ratings range from 12-35 amps I Receptacles polarized to plug I Receptacles and plugs available in contact configu- rations of 2 through ...

Page 21

Power Connectors for Industrial and Commercial Applications AMPINNERGY Wire-To-Board Connectors Vertical PCB Receptacles Product Facts I Withstands vapor phase, infrared and wave soldering processes I .040 minimum standoff to PCB I Polarized to PCB; to plug I Contact centerline spacing: ...

Page 22

Power Connectors for Industrial and Commercial Applications AMPINNERGY Wire-To-Board Connectors Right-Angle PCB Receptacles Product Facts I Withstands vapor phase, infrared and wave soldering processes I .040 minimum standoff to PCB I Receptacles polarized to plug I Contact centerline spacing: .440 ...

Page 23

Power Connectors for Industrial and Commercial Applications AMPINNERGY Wire-To-Board Connectors Plug Housings Product Facts I One-piece housing I Polarized to mating receptacles I Positive latching to mating receptacles I Accepts crimp contacts P/N 556880-2 and 556883-1 I Internal latching of ...

Page 24

Power Connectors for Industrial and Commercial Applications AMPINNERGY Wire-To-Board Connectors Crimp Contacts Product Facts I Contacts are dual beam design Material and Finish Contacts—Tin Plated Copper Alloy Wire barrel accepts one AWG stranded copper conductor Part Number ...

Page 25

Power Connectors for Industrial and Commercial Applications Technical Documents Various technical documents are available for your use: Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. 108-1349 108-1373 Application Specifications ...

Page 26

... Catalog 1308885 Dimensions are in inches and Issued 3-05 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents. Page Part No. Page 20 1604002 20 1604037 19 1604038 ...

Page 27

Power Connectors for Industrial and Commercial Applications Related Product Catalogs Heavy Duty Seamless Terminals and Splices Catalog 1308674 The Heavy Duty Seamless and Copper Compression Lug and Splice line provides a robust terminal line for applications in the many industries. ...

Page 28

Power Connectors for Industrial and Commercial Applications Related Product Catalogs SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 SOLISTRAND and Budget terminals and splices are specially designed to termi- nate solid and stranded wire, irregular shaped conductors, ...

Page 29

Power Connectors for Industrial and Commercial Applications Engineering Notes 30 Catalog 1308885 Dimensions are in inches and Issued 3-05 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents. Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: ...

Page 30

Americas Argentina – Buenos Aires Canada – Markham Phone: +54-11-4733-2200 Phone: Fax: +54-11-4733-2211 Fax: Product Information Center: Brasil – São Paulo (Technical Support) Phone: +55-11-3611-1311 Phone: Fax: +55-11-3611-0397 Fax: Colombia – Bogota Phone: Fax: Asia/ Pacific Australia – Sydney Japan ...

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