1601000-1 TE Connectivity, 1601000-1 Datasheet

1601000-1

Manufacturer Part Number
1601000-1
Description
Manufacturer
TE Connectivity
Type
Magnet Wire Terminalr
Datasheet
1.1601000-1.pdf (18 pages)

Specifications of 1601000-1

Wire Gauge
18-22
Body Material
Brass
Gender
PL
Insulation
Non-Insulated
Product Depth (mm)
7.62mm
Product Length (mm)
9.3mm
Color
Not Required
Product Type
Terminal
Terminal Configuration
Wire-to-Wire
Specials
Standard
Magnet Wire Range (mm [awg])
0.16 – 1.02 [18 – 34]
Lead Wire Range (mm² [awg])
0.30 – 0.80 [18 – 22]
Plating Material
Unplated
Rohs/elv Compliance
RoHS compliant, ELV compliant
Lead Free Solder Processes
Not relevant for lead free process
Rohs/elv Compliance History
Always was RoHS compliant
Packaging Method
Reel
Lead Free Status / RoHS Status
Compliant
28
Product Facts
Applications
Terminates all copper
magnet wire film
insulations
Eliminates need for pre-
stripping conductors
Moving Beam contact
design connects a wide
range of magnet wire sizes
with a single terminal
Standard range terminals
connect 34-18 AWG [0.16-
1.0 mm] magnet wire
Fine range terminals
connect 36-27 AWG [0.13-
0.38 mm] magnet wire
Medium range terminals
connect 23-12 AWG [0.56-
2.03 mm] magnet wire
Excess magnet wire is
automatically trimmed
during the termination
process
Available in strip form for
semi-automatic or fully
automatic insertions
Loose piece terminals
available for hand tool
insertions
High-speed automatic coil
winding machine
terminations provide
uniform reliability at the
lowest possible applied cost
Clean metal-to-metal
interface produces stable,
gas-tight electrical
terminations free of oxides
and other contaminants
Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E13288
Motor windings and
connections
Coil connections
Transformer windings and
connections
Ballasts
Power supplies
Solenoids
Actuators
R
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Magnet Wire Terminals and Termination Systems
SIAMEZE Terminals
Tyco Electronics offers a full
selection of AMP SIAMEZE
insulation displacement
(IDC) terminals for
interconnecting copper
magnet wires, lead wires,
and other components.
The AMP SIAMEZE
insulation displacement
(IDC) technology eliminates
the need to strip the film
insulation from copper
magnet wires and lead wires.
Terminals are available in
wire-to-wire, Lead Lok,
quick disconnect tabs,
posts, pin and receptacle
terminals.
Standard Range SIAMEZE
terminals terminate 34-18
AWG [0.16-1.0 mm] copper
magnet wires.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Fine Range SIAMEZE
terminals terminate 36-27
AWG [0.13-0.38 mm]
copper magnet wires.
Medium Range and Heavy
Range SIAMEZE terminals
terminate 23-12 AWG [0.56-
2.03 mm] copper magnet
wires.
Available with either Moving
Beam contacts whereby a
single terminal connects to
a very wide range of
magnet wire sizes, or a
Compliant Beam for
contacting two magnet
wires of the same diameter
in one terminal for splicing
or bi-filar applications.
According to Tyco Electronics
specifications SIAMEZE
cavities are either integrated
into coil bodies or specially
designed cavity housings.
The magnet wires are
positioned in the “U”
shaped slots.
The SIAMEZE Inserter cuts
the terminals from the strip
and places the terminals
over the magnet wire into
the plastic cavities.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
During this operation the
small stripping devices
penetrate the film insulation
from the magnet wire.
Residual spring energy in
the terminal causes the side
walls of the IDC slot to
function as opposing
cantilever beams.
This constant pressure
results in an intimate metal-
to-metal interface, providing
a reliable, long-term
connection.
The wiping action between
the wire and terminals
remove all oxides or other
contaminants present on
both the conductor and the
terminal slot side walls,
producing a clean, stable,
gas-tight electrical
termination.
The AMP SIAMEZE Inserter
may be used as a semi-
automatic bench machine
or integrated in production
lines for fully-automatic
applications.
www.tycoelectronics.com
Catalog 82221
Revised 10-02

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1601000-1 Summary of contents

Page 1

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Product Facts Terminates all copper magnet wire film insulations Eliminates need for pre- stripping conductors Moving Beam contact design connects a wide range of magnet wire sizes with a single terminal Standard ...

Page 2

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Typical Plastic Cavity — Pockets Note: SIAMEZE typical plastic cavities are not for design; Tyco Electronics will supply required dimensions of cavity for each customer application. Plastic cavities, designed to Tyco Electronics ...

Page 3

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Typical Plastic Cavity — Pockets (Continued) Cavity Part Number 1601432 Cavity Part Number 1601435 Cavity Part Number 1601438 Cavity Part Number 1601462 * Minimum dimension with Lead Lok slot. 30 Dimensions are ...

Page 4

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals SIAMEZE Interconnection System How the System Operates Trim Blade The trim blade cuts the excess magnet wire and the wire cutoff block at the front of the cavity. Terminal Insertion Finger The ...

Page 5

... B C .550 [13.97] .280 [7.11] .032 [0.81] E Lead Wire Part Number Range Reeled Loose AWG mm 2 1601117-1 18-22 6 0.8-0.3 4-1601117-1 2-1601117-1 1 1601000-1 4-1601000-1 18-22 6 0.8-0.3 1601000-2 5 4-1601000-2 1601056-1 20 0.5 4-1601056-1 2-1601056-1 1 1601074-1 18 0.8 4-1601074-1 2-1601074-1 1 4-1601046-1 1601046-1 18-22 6 0.8-0.3 6-1601046-1 2-1601046-1 ...

Page 6

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Lead Lok Terminals Product Facts Provides perpendicular and parallel lead wire strain relief retention forces in excess of 20 lbs. AMP Inserter automatically positions and secures lead wire during insertion Manual, semi-automated, ...

Page 7

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Lead Lok Interconnection System How the System Operates Lead Lok 1 Reverse Reeled—Consult Tyco Electronics drawing for orientation. 2 Lead wire may be stranded, solid or bonded with 105°C PVC insulation. Contact ...

Page 8

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Posted Terminals Material Brass .146 .146 .146 [3.71] [3.71] [3.71] .020 .020 [0.51] [0.51 Copper Magnet Wire Range Recommended Type Pocket 7 AWG 27-36 18-34 A 1601424 ...

Page 9

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals 110 Series FASTON Tab Terminals Material Brass L .146 [3.71] Recommended Copper Magnet Wire Range Type Pocket 7 AWG 27-36 18-34 A Single 1601425 Barb 18-34 18-34 B Single Barb 1601431 18-34 ...

Page 10

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals 187 Series FASTON Tab Terminals Material Brass L L .146 .146 [3.71] [3.71] .020 [0.51] [0.51 Recommended Copper Magnet Wire Range Type Pocket 6 AWG A Single 1601425 18-34 1.02-0.16 ...

Page 11

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals 250 Series FASTON Tab Terminals Material Brass L Recommended Copper Magnet Wire Range Type Pocket 6 AWG A Single Barb 1601438 12-23 Medium Range 12-20 B Single Barb 1601435 16-17 Heavy Range ...

Page 12

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Pin Terminals Copper Magnet Wire Range Recommended Type Pocket 5 AWG A 1601424 18-34 Round Pin B Pseudo Round Pin 1601432 27-36 with Diode Slot 1 Reverse Reeled—Consult Tyco Electronics drawing for ...

Page 13

Magnet Wire Terminals and Termination Systems MAG-MATE and SIAMEZE Application Tooling MAG-MATE Product Terminator (MPT) Product Facts Single, dual and triple insertion Two-reel, two-product capability, with alternating feed capability Available as horizontal bench, vertical bench or independent module Module easily ...

Page 14

Magnet Wire Terminals and Termination Systems MAG-MATE and SIAMEZE Application Tooling MPT-5S/L Machine for Mag Wire Coil Termination utilizing SIAMEZE and Lead Lok terminals Product Facts Single, dual and triple insertion Two-reel, two-product capability, with alternating feed capability Available as ...

Page 15

Magnet Wire Terminals and Termination Systems MAG-MATE and SIAMEZE Application Tooling Application Tooling for MAG-MATE Terminals The Module Hand Tools Part Number 274250-2 Poke-In Terminals Part Number 274260-1 .187 [4.75] Tab Terminals Part Number 274282-1 .250 [6.35] Tab Terminals 42 ...

Page 16

Magnet Wire Terminals and Termination Systems MAG-MATE and SIAMEZE Application Tooling Application Tooling for The Rotary Index Table is a semiautomatic machine that MAG-MATE Terminals automatically positions fixtured coils, Rotary Index Table bobbins, and field assemblies for insertion of MAG-MATE ...

Page 17

Magnet Wire Terminals and Termination Systems MAG-MATE and SIAMEZE Application Tooling The Linear Product Terminator-522 LPT-522 Linear Product was designed for intermediate to Terminator high volume applications also a very flexible platform since it can Product Facts accommodate ...

Page 18

Magnet Wire Terminals and Termination Systems MAG-MATE and SIAMEZE Application Tooling LPT-522 Linear Product Terminator (Continued) Rotary Index Insertion Process Magnet Wire Termination Machines—Cost Comparison Machine Horizontal Bench Attribute Machine (HBM) Single row bobbin Single terminal feed Applications Bottom trim ...

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