611073-000 Tyco Electronics, 611073-000 Datasheet - Page 32

no-image

611073-000

Manufacturer Part Number
611073-000
Description
Connector Accessories Adapter Aluminum Alloy Olive Drab Cadmium Over Electroless Nickel
Manufacturer
Tyco Electronics
Type
Adapterr
Datasheet
2-14
General Assembly, Wiring
Schematic, Parts List,
Labor Estimate, Marker
Sleeve and Codes of
Practice Pages
Catalog 1654025
Revised 12-04
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Electrical Interconnection System Design
HarnWare Harness Design Software
SERVICE DRAWING NO./RAYCHEM DRAWING NO.
SECURITY CLASSIFICATION
Q.C. APP'D
TECH APP'D
PRODAPP'D
CERTIFIED
CHECKED
DRAWN
USED ON
D.E.H.
-
-
-
-
-
-
HBJC4/37-18/18652K
Printed 13/03/01, 13:16:41
1
ISSUE
ITEM
Printed 13/03/01, 13:16:41
1
UNCLASSIFIED
PL1
17.06.99
DATE
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CHANGE NO CHK'D
1
2
3
4
5
6
7
8
9
11
19
31
39
---
6
9
13
30
32
40
2
Colour:Yellow Font:10 cpi Standard
Colour:Yellow Font:10 cpi Standard
MATES WITH
-
Wire
Wire
Filler
Filler
Braid
Braid
Braid
Tubing
Tubing
Tubing
Tubing
Tubing
Tubing
Tubing
Tubing
Tubing
Tubing
Tubing
Insulation Cap
Adaptor
Adaptor
Adaptor
Adaptor
Moulded Part
Moulded Part
Moulded Part
Moulded Part
Solder Device
Solder Device
Solder Device
Marker Sleeve
Marker Sleeve
Marker Sleeve
Marker Sleeve
Marker Sleeve
Connector
Connector
Connector
Connector
Filler Plug
SHEET
NO
OF
12
CPU - SK1
2
7
ISSUE
CABLE SECTION
1
8
PL1
Part Number:TMS-SCE-1-2.0-4
Part Number:TMS-SCE-1-2.0-4
22
9
DATE
PL1
CABLE SECTION
CHANGE NO CHK'D
DESCRIPTION
26
3
Item:34 Quantity:1
Item:34 Quantity:1
MAIN MARKER
1
SK3
MATES WITH
ISSUE
SERIAL No.
3rd ANGLE PROJECTION
MAIN MARKER
17
CPU - SK1
SERIAL No.
ISSUE #
450
ISSUE #
34
DATE
4
2
PL1
CHANGE NO CHK'D
1
34
7
17
29
15 14
General Assembly
2
27
5
6
CABLE SECTION
0
44A0111-20-9
44A1121-20-0/9-9
2.75-MM-SZF
3.50-MM-SZF
RAY-101-10.0
RAY-101-12.5
RAY-101-7.5
AT099-43
DR-25-1/2-0
DR-25-1/2-0-50MM
DR-25-1-0
DR-25-3/4-0
RNF-100-3/16-0-15MM
RNF-100-1/2-0-20MM
RNF-100-1-0-20MM
RT-375-1/2-X-65MM
RT-375-1-X-65MM
RT-375-3/4-X-65MM
TC4001-9
TXR40AB00-1208AI
TXR40AB00-1410AI
TXR40AB00-2014AI
TXR76AB90-1208AI
202K142-25/225-0
202K153-25/225-0
202K163-25/225-0
382A034-25/225-0
B-051-01-01
B-051-02-01
ST63-3-55-20-90
TMS-NR501-NR19-4-CS-65571
TMS-NR501-NR19-4-CS-65572
TMS-SCE-1/2-2.0-4
TMS-SCE-1-2.0-4
TMS-SCE-3/4-2.0-4
62GB-56T12-10P
D38999/26WC98PN
D38999/26WD18SA
D38999/26WG41PN
MS27488-20
8
10
A-A
6
DRAWING TO BE READ IN CONJUNCTION WITH
B.S.308 AND DEF. STAN. 05-10
UNCONTROLLED COPY,CHECK REVISION BEFORE USE
THIS DRAWING IS C.A.D. GENERATED AND MUST
NOT BE MODIFIED MANUALLY
CONTINUITY AND INSULATION RESISTANCE TESTS
SHALL BE IN ACCORDANCE WITH MVEE 773
SECTIONS 7.1.2, 7.1.3 AND 7.1.4.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
MARKER PAGE
11
50
PART NUMBER
PARTS LIST
7
28
4
27
100
250 MILLIMETRES FULL SIZE
14
THIS DRAWING AND THE INFORMATION
SET FORTH HEREON ARE THE
PROPERTY OF RAYCHEM AND ARE
TO BE HELD IN TRUST AND CONFIDENCE.
PUBLICATION, DUPLICATION,
DISCLOSURE, OR USE FOR ANY OTHER
PURPOSE NOT EXPRESSLY AUTHORISED
IN WRITING BY RAYCHEM IS
PROHIBITED.
2
8
33
150
16
8
Colour:Yellow Font:10 cpi Standard
Colour:Yellow Font:10 cpi Standard
Colour:Yellow Font:10 cpi Standard
TITLE:
CREATOR:
FILENAME:
SCALE (ORIGINAL)
DIMENSIONS IN MILLIMETRES
TOLERANCES,UNLESS OTHERWISE STATED
Part Number:TMS-SCE-3/4-2.0-4
Part Number:TMS-SCE-3/4-2.0-4
Part Number:TMS-SCE-1/2-2.0-4
9
TITLE:
CREATOR:
FILENAME:
>50 - <=50
>50 - <=150
>150 - <=300
>300 - <=1000
>1000 - <=2000
>2000 - <=4000
>4000
ANGULAR
200
1
24
N.T.S.
+100
2
45
+5
+10
+15
+25
+50
+75
±5˚
Item:35 Quantity:1
Item:35 Quantity:1
Item:33 Quantity:1
3
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Raychem
Amphenol
MIL-C-38999
MIL-C-38999
MIL-C-38999
-
4
MATES WITH
MATES WITH
MATES WITH
10
5
BOX 1 - PL1
BOX 1 - PL2
BOX 1 - PL3
250
6
SK3
TITLE
N.S.N.
CHENEY MANOR INDUSTRIAL ESTATE, SWINDON
MOD ESTABLISHMENT/CUSTOMER
7
SPEC/REMARKS
BRANCHED HARNESS ASSEMBLY
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
31
19
BRANCHED HARNESS ASSEMBLY
PL2
WITH
-
HARNESS PROPOSAL DRAWING
9
40
30
480
23
31
SK1
SK2
SK3
BRANCHED HARNESS
-
SK2
D Hammond
PicHarn.vsd
3
1
MATES
37
13
BOX
36
11
ASSEMBLY
HARNESS PROPOSAL DRAWING
D Hammond
PicHarn.vsd
HARNESSING SYSTEMS
18
12
17
5
35
25
35
CABLE SECTION
12
K
24
1
0
21
1
20
0
SK2
RESPONSIBLE AUTHORITY
SECURITY CLASSIFICATION
RAYCHEM DRAWING NO.
SERVICE DRAWING NO.
DATE:
SK1
2
HBJC4/37-18/18652K
5
DATE:
38
13
CABLE SECTION
13
QTY
30.3
15.6
Page 6 of 8
UNCLASSIFIED
0.5
0.5
1.2
1.2
1.6
0.6
40
30
18
14
20
(Continued)
1
2
1
1
4
3
1
1
3
1
1
1
1
1
2
1
1
2
1
1
4
1
1
2
2
1
1
1
1
Page 3 of 8
7
4
-
SK2
SK1
31
-
2
3
13/03/01
9
13/03/01
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
14
UNIT
SHEET
NO
OF
SHEET
NO
OF
78
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
KT
KT
Pc
Pc
Pc
Pc
Pc
Pc
Pc
Pc
1
8
-
-
79
M
M
M
M
M
M
M
M
M
M
A
B
C
D
E
F
G
H
80
A
2
SERVICE DRAWING NO./RAYCHEM DRAWING NO.
SECURITY CLASSIFICATION
Q.C. APP'D
TECH APP'D
PRODAPP'D
CERTIFIED
CHECKED
DRAWN
USED ON
D.E.H.
-
-
-
-
-
-
HBJC4/37-18/18652K
Remove EPD Jacket
on Multi-Leg Harness
Codes of Practice:
Code Description
251
254
256
257
261
301
368
361
363
551
610
359
366
451
452
553
554
557
559
603
609
556
454
ISSUE
Above 55 Way Con.
Whipping/Soldering
1
Cut EPD to Length
(Tin/Strip/Insulate)
(Tin/Strip/Insulate)
Up to 55 Way Con.
Insulating Screens
Tubing Installation
Printed 13/03/01, 13:16:41
UNCLASSIFIED
1
Unpack Check Kit
Strip/Crimp/Insert
Ring Tags Solder
Viton, VPB +25%
Legs <=4 Metres
Jacket Stripping
Individual Term.
Ring Tags Crimp
Braided Adaptor
CGPT & Versafit
Legs >4 Metres
for Con. Ends
Identify Wires
Up to 16AWG
14 to 12AWG
Coaxial Term.
Spin Coupling
17.06.99
Power Cable
Repair Loops
Spare Wires
RF one-step
20 - 30 wires
20 - 30 wires
DATE
Lugs Crimp
Lugs Solder
Filler Plugs
DR25 < 1/4
ZHTM -25%
PL1
Element
Soldertact
< 20 wires
< 20 wires
> 30 wires
Printed 13/03/01, 13:16:41
1/4 to 1/2
>30 wires
3/4 to 1
1 1/2 +
CHANGE NO CHK'D
Tinel
---
Adaptors (includes Braid Term / Torque)
End stripping primary wire and cable
Stripping wire and cable jackets
Laying hand laid sections of harnesses
Applying Kevlar binder to hand-laid sections of harnesses
Preparing shielded and jacketed wire
Looping wire gauges 18 and below
Terminating a primary wire to a cable shield using a solder sleeve with a pre-installed lead
Applying a single layer of braid to a hand laid cable
Terminating overall shields formed by single layers of braid at a transition
Installing heat shrinkable tubing
Preparing cable jackets for the installation of pre-coated tubings
Installing Tinel-Lock rings with a resistance heater
Positioning Tinel-Lock rings
Applying Loctite sealants to Raychem adaptors
Torque tightening Raychem adaptors
Installing medium and large transitions
Installing straight lipped boots
Under jacket packing for moulded parts
Installing moulded parts using Unicure adhesive
Preparing cable jackets and adaptors for installing moulded parts
Preparing non-shielded moulded parts
Installing marker sleeves
Checking the retention of pins or sockets within a connector
2
-
SHEET
NO
OF
CODES OF PRACTICE, FAX-ON-DEMAND AND DRAWING NOTES
SHELL
ISSUE
1
8
W
b.
d.
A
B
C
D
E
F
G
H
t.
J
K
L
M
N
P
R
S
T
U
s.
V
X
Y
Z
a.
c.
e.
Enter 1 to Add Allowances for Prototypes:
DATE
20% for Straight or Branched < 4 Ends
CHANGE NO CHK'D
3
0.75
0.25
1.3
2.5
3.5
0.5
Screen Termination
0.5
2.5
7.5
-.25
-.25
Time (mins)
15
15
10
15
12
10
10
15
1
5
5
5
4
3
6
2
1
2
8
5
4
7
2
ISSUE
3rd ANGLE PROJECTION
Solder Wires
Wire Layup
} Enter
} 0 for No
}1 for Yes
per metre
per metre
per metre
per metre
per metre
per metre
per f/plug
1.5
1.5
2.5
DATE
per cont.
1
2
2
35% for Branched 4+ Ends
per wire
per term
per term
per term
per term
per term
per wire
per wire
per term
per term
per term
per term
per wire
per term
per term
per term
per term
per term
per term
per term
Tubing
per kit
metre
4
CHANGE NO CHK'D
per
end
per
for mixed wire sizes
Enter 1 to add 30%
20 AWG White
20 AWG White
20 AWG White
Qty / Length Total mins
20 AWG White
20 AWG White
20 AWG White
5
20 AWG White
20 AWG White
27.38
12.60
20 AWG White
1.50
1.43
2.93
20 AWG White
20 AWG White
60
50
10
60
14
20
18
0
0
4
0
0
0
0
0
0
0
0
4
0
0
0
0
0
4
0
0
0
0
0
0
0
0
0
0
20 AWG White
20 AWG White
20 AWG White
20 AWG White
Wiring Schematic
20 AWG White
20 AWG White
20 AWG White
0
20 AWG White
LABOUR ESTIMATE
6
DRAWING TO BE READ IN CONJUNCTION WITH
B.S.308 AND DEF. STAN. 05-10
UNCONTROLLED COPY,CHECK REVISION BEFORE USE
THIS DRAWING IS C.A.D. GENERATED AND MUST
NOT BE MODIFIED MANUALLY
CONTINUITY AND INSULATION RESISTANCE TESTS
SHALL BE IN ACCORDANCE WITH MVEE 773
SECTIONS 7.1.2, 7.1.3 AND 7.1.4.
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
20 AWG Black
27.38
10.5
14.3
5.86
18.9
50
20 AWG White
125
20 AWG Black
20
78
35
30
42
20
40
20 AWG White
0
0
0
0
0
0
0
0
0
0
8
9
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
20 AWG Black
20 AWG White
20 AWG Black
7
20 AWG White
0
0
20 AWG Black
20 AWG White
20 AWG Black
20 AWG White
20 AWG Black
20 AWG White
20 AWG Black
20 AWG White
20 AWG Black
20 AWG White
SK3
100
250 MILLIMETRES FULL SIZE
THIS DRAWING AND THE INFORMATION
SET FORTH HEREON ARE THE
PROPERTY OF RAYCHEM AND ARE
TO BE HELD IN TRUST AND CONFIDENCE.
PUBLICATION, DUPLICATION,
DISCLOSURE, OR USE FOR ANY OTHER
PURPOSE NOT EXPRESSLY AUTHORISED
IN WRITING BY RAYCHEM IS
PROHIBITED.
Packing Piece/Ext.
Protection Sleeves
Transition Overlap
Precoated -25%
Marker Sleeves
Protection Cap
8
Potting +50%
Common Size
Wire Cutting
Mixed Sizes
Viton +50%
Installation
Element
121 to 142
152 to 163
Standard
611 to 621
632 to 642
653 to 663
3 Outlets
4 Outlets
5 Outlets
Atum/Htat
Rayaten
Uniboot
Bandage
11 to 42
52 to 63
Medium
11 to 19
22 to 48
56 to 91
11 to 19
22 to 48
56 to 91
11 to 19
22 to 48
56 to 91
Straight
KTKK
Branch
TITLE:
CREATOR:
FILENAME:
150
Small
Large
174
74
85
Enter 1 to add 5% allowance for QC
Total Labour Time (hours)
TITLE:
CREATOR:
FILENAME:
SCALE (ORIGINAL)
DIMENSIONS IN MILLIMETRES
TOLERANCES,UNLESS OTHERWISE STATED
Total Labour Cost
9
>50 - <=50
>50 - <=150
>150 - <=300
>300 - <=1000
>1000 - <=2000
>2000 - <=4000
>4000
ANGULAR
200
Special Requirements (mins)
Unravel / Count Cut Wires
1
N.T.S.
+100
2
+5
+10
+15
+25
+50
+75
±5˚
3
-.25
Total Labour Time (mins)
.50
3.5
0.1
0.3
4
Time (mins)
17
25
30
12
15
20
25
10
12
15
16
20
23
21
25
29
25
28
33
.5
33
BRANCHED HARNESS ASSEMBLY
5
6
7
5
3
Raybraid / Install
5
8
5
4
1
1
10
5
6
BRANCHED HARNESS ASSEMBLY
250
Moulded Parts
TITLE
N.S.N.
CHENEY MANOR INDUSTRIAL ESTATE, SWINDON
MOD ESTABLISHMENT/CUSTOMER
7
8
Transitions
Labour rate per hour
SK1
} Enter
} 0 for No
} 1 for Yes
HARNESS PROPOSAL DRAWING
D Hammond
PicHarn.vsd
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
per metre
per metre
HARNESS PROPOSAL DRAWING
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
per piece
-
per wire
per wire
per wire
D Hammond
PicHarn.vsd
BRANCHED HARNESS
11
ASSEMBLY
HARNESSING SYSTEMS
Qty / Length Total mins
2.93
12
K
37
37
DATE:
0
0
0
2
2
0
0
0
0
0
0
0
0
0
2
0
0
0
0
0
0
0
0
1
0
3
0
0
2
0
0
5
5
0
1
£
0
1
DATE:
SHELL
0
RESPONSIBLE AUTHORITY
SECURITY CLASSIFICATION
RAYCHEM DRAWING NO.
SERVICE DRAWING NO.
A
B
C
D
E
F
G
H
J
K
L
Page 5 of 8
Page 8 of 8
HBJC4/37-18/18652K
SK2
11.33
679.67
13
0.00
0.00
UNCLASSIFIED
13/03/01
0
0
-
13/03/01
-23.5
14.65
24
30
40
15
16
20
37
3.7
-
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
5
0
14
SHEET
NO
OF
SHEET
NO
OF
78
79
1
8
-
-
A
B
C
D
E
F
G
H
80
A
2

Related parts for 611073-000