1102855-3 TE Connectivity, 1102855-3 Datasheet

Assembly Tools, HTS Heavy Duty Connectors HTS Tools

1102855-3

Manufacturer Part Number
1102855-3
Description
Assembly Tools, HTS Heavy Duty Connectors HTS Tools
Manufacturer
TE Connectivity
Type
Extractor Toolr
Datasheets

Specifications of 1102855-3

Tyco/amp Hvt Series Crimp Contact Heavy-duty Connectors & Solarlok Photovoltaic Interconnection System
RoHS Compliant
Lead Free Status / RoHS Status
Compliant
For Use With
All Wire Sizes
Lead Free Status / Rohs Status
RoHS Compliant part
SOLARLOK
Interconnection System
RoHS
Ready

1102855-3 Summary of contents

Page 1

SOLARLOK Interconnection System RoHS Ready ...

Page 2

SOLARLOK Interconnection System Table of Contents The SOLARLOK Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 3

SOLARLOK Interconnection System The SOLARLOK Concept System Features Junction Box ■ Variable wiring options ■ Easily accessible ■ Simple, fast and cost-effective assembly ■ Flat, low profile design ■ High current carrying capacity ■ Good thermal balance ■ Connectorized or ...

Page 4

SOLARLOK Interconnection System Large Junction Box – Serial Interconnection Part Configuration Number 1-1394723-6 2-1394723-6 0-1394723-4 0-1394723-3 2 All specifications subject to change. Consult Tyco Electronics for latest specifications ...

Page 5

SOLARLOK Interconnection System Large Junction Box – Parallel Interconnection Part Package Configuration Number Quantity 1394723-5 1394723-6 1394723-9 ...

Page 6

SOLARLOK Interconnection System Medium Junction Box – Serial Interconnection Part Configuration Number 1740699-1 ✱ 1740699-6 1740700-1 ✱✱ 1740700-3 1740971-1 ✱ 1740971-2 1740972-1 ✱✱ 1740972-3 ✱✱ ) Junction Box Assembly with two 100 cm long 4.0 mm ✱✱ ) Junction Box ...

Page 7

SOLARLOK Interconnection System Medium Junction Box – Serial Interconnection Part Configuration Number 0-1740657-7 ✱ 0-1740657-8 0-1740658-1 ✱✱ 0-1740658-3 0-1740657-9 ✱ 1-1740657-0 0-1740658-4 ✱✱ 0-1740658-5 ✱✱ ) Junction Box Assembly with two 100 cm long 4.0 mm ✱✱ ) Junction Box ...

Page 8

SOLARLOK Interconnection System Small Junction Box – Serial Interconnection Part Configuration Number 1740220-4 1740220-2 ✱ ✱ 1740425-3 1740220-3 1740220-1 ✱✱ ✱✱ 1740425-1 ✱✱ ) Junction Box Assembly with two 70 cm long 4.0 mm ✱✱ ) Junction Box Assembly with ...

Page 9

SOLARLOK Interconnection System Small Junction Box – Serial Interconnection Part Configuration Number 0-1418867-2 0-1418867-5 ✱ 1-1418867-3 0-1418867-1 0-1418867-6 ✱✱ 1-1418867-2 ✱✱ ) Junction Box Assembly with one 140 cm long 4.0 mm ✱✱ ) Junction Box Assembly with one 170 ...

Page 10

SOLARLOK Interconnection System Mini Junction Box – Serial Interconnection Part Configuration Number 1740863-1 1740863-2 ✱ ) Junction Box Assembly with two 85 cm long 4 All specifications subject to change. Consult Tyco Electronics for latest specifications ...

Page 11

SOLARLOK Interconnection System Cable Coupler Female Cable Coupler Wire Size 2 (mm ) Plus Keyed 2.5 0-1394462-1 4.0 0-1394462-3 6.0 5-1394462-5 Male Cable Coupler Not Keyed, only for Junction Box Serial Interconnection All specifications subject to change. Consult Tyco Electronics ...

Page 12

SOLARLOK Interconnection System T-Branch Connector Parallel Interconnection using T-Branch Connector (Male-to-Male) Parallel Interconnection using T-Branch Connector (Female-to-Male) 10 All specifications subject to change. Consult Tyco Electronics for latest specifications. T-Branch Connector Plus Keyed Minus Keyed o o T-Branch Connector Plus ...

Page 13

SOLARLOK Interconnection System DC/AC Converter Receptacle O-Ring and Metal Nut Wire Size Keying 2 2 2.5 mm 4.0 mm Plus (AWG 14) (AWG 12 ...

Page 14

SOLARLOK Interconnection System AC Inverter Connector Product Facts ■ Current Rating ■ Voltage Rating: 400 V ■ Protection Degree: IP67 (mated) ■ No. of Positions: 5 Poles ■ Temperature Range: –40 ° +50 °C ■ Wire ...

Page 15

SOLARLOK Interconnection System Solar Cable Product Facts ■ Dual wall insulation ■ Electron beam cross-linked ■ Excellent resistance to UV, water, ozone, fluids, salt, general weathering ■ Excellent resistance to abrasion ■ Halogen free, flame retardant, low toxicity ■ Very ...

Page 16

SOLARLOK Interconnection System Solar Cable, 1-Pole Tyco Electronics Solar Cable, 1-Pole ■ TÜV approved ■ UL approved Wire Size Range Outer Diameter 2 (mm ) (AWG) (mm) 2.5 – 5.1 4.0 – 5.7 6.0 – 6.2 Wire Size Range Outer ...

Page 17

SOLARLOK Interconnection System Field Wiring, Switching and Protection Product Features Switching ■ Modular product concept ■ One- / two-pole switches ■ Current ■ Voltage up to 1000 VDC ■ Compact, standardized design ■ Proven quality ...

Page 18

SOLARLOK Interconnection System Wiring Example with Extension Cables 2 Male Cable Coupler (+) 1 1394461-3 Male Cable Coupler (–) 2 1394461-4 Female Cable Coupler (+) 3 1394462-3 2 Configuration Example at 4 Cable Assembly Wire Size: 2 4.0 ...

Page 19

SOLARLOK Interconnection System Wiring Example with Extension Cables 5 4 Male Cable Coupler (+) 1 1394461-3 Male Cable Coupler (–) 2 1394461-4 Female Cable Coupler (+) 3 1394462-3 Female Cable Coupler (–) 4 1394462-4 Female Cable Coupler (–) 5 1394462-4 ...

Page 20

SOLARLOK Interconnection System SolKlip™ – Ground Clip Product Features ■ Self-tapping screw ■ Quick and easy mounting ■ Four-point contact to wire ■ Low interface resistance ■ Toolless termination ■ Re-terminateable times ■ UV resistant ■ Weather-proof ...

Page 21

SOLARLOK Interconnection System SolKlip™ – Ground Clip 3 Easy Steps to Ground Your PV System Yesterday Insert ... ... Push ... Today ... Ready! Description Electrical SolKlip ground clips are designed The electrical performance of for solar panel grounding appli- ...

Page 22

SOLARLOK Interconnection System Interconnection Examples Serial Interconnection for Junction Boxes with Cable Glands 1394462-4 1394461-4 1394462-4 1394738-4 20 All specifications subject to change. Consult Tyco Electronics for latest specifications. 2 (4.0 mm Wiring) DC/AC Converter Catalog 889753-3 Revised 6-2008 6-1394461-2 ...

Page 23

SOLARLOK Interconnection System Interconnection Examples Serial Interconnection for Junction Boxes with Plug Connectors 1394462-4 1394462-3 1394462-4 1394738-4 All specifications subject to change. Consult Tyco Electronics for latest specifications. (continued) 2 (4.0 mm Wiring) 1394462-4 DC/AC Converter Catalog 889753-3 Revised 6-2008 ...

Page 24

... Vario Crimp Head and Locator Part No. 1579004-8 2 (for 1.5 + 2.5 + 4 Die Set Part No. 6-1579001-6 2 (for 1.5 + 2.5 + 4 Extraction Tool suitable for all wire sizes Part No. 1102855-3 Insulation Stripper includes length stop for all wire sizes and 6 Suitable for Tyco Electronics Solar Cable ...

Page 25

... Part No. 1740969-2 Small Box Kit includes the following parts: ■ 100 Cable Coupler (Housings, Plus and Minus coded) ■ Crimp Contacts 2 (4.0 and 6 Strain Relief ■ ■ Seals ■ Hand Crimp Tool: Part No. 1-1579004-2 ■ Extraction Tool: Part No. 1102855-3 ■ Insulation Stripper: Part No. 4-1579002-2 23 ...

Page 26

... SOLARLOK connectors use different crimp contacts for various wire gauges. Cable Wires and Crimping Possible wire gauges are 1 the Contacts AWG 16, AWG 14, AWG 12 and AWG 10. The tools to be used are selected based upon the wire gauge. For the application specification, please refer to specification # 114-74013. 3.1 Handling of the Connectors 3.1 Selection of Use only appropriate wire gauges ...

Page 27

SOLARLOK Interconnection System Assembly and Installation Guidelines When assembling the connectors, the following sequence must be followed: 1 Stripping the Wire (please refer to application specification # 114-74013) 8 Insert the stripped wire into the wire crimp barrel ...

Page 28

SOLARLOK Interconnection System Assembly and Installation Guidelines 3.2 Connector Latching When mating the SOLARLOK connectors, ensure the following: ■ Connectors labeled with a plus or minus are keyed and can only be mated to similarly marked and keyed connectors. The ...

Page 29

SOLARLOK Interconnection System Assembly and Installation Guidelines 1 Place a single wire seal onto the wire and strip wire 3.4 DC/AC Converter Receptacle (single wire seals are not available with every version). 2 Crimp the contact using the correct applicator ...

Page 30

... The following tools are available for the contact crimping (please specify wire gauge required): ● ● ■ An extraction tool (Part No. 1102855-3) is needed to disassemble the connector components. This tool is used to unlock the contact retention features, after which the contact can be removed and re-used if necessary. Technical Description 28 All specifications subject to change ...

Page 31

SOLARLOK Interconnection System Technical Data (Junction Box and One Pole Plug Connectors) Materials Socket and Pin Contacts: Housing: Color Connector, Junction Box: Electrical Features Withstanding Voltage: Current Rating: Contact Resistance: Contact Resistance (typical): Protection Class: Mechanical Features Junction Boxes Dimensions: ...

Page 32

... 1394725-2 1-956298-4 14 1394738-1 1-956298-5 14 1394738-2 1-956298-6 14 1394738-3 956299-4 14 1394738-4 956299-5 14 1394739-1 956299-6 14 1418677-2 1-956299-4 14 1418867-1 1-956299-5 14 1418867-2 1-956299-6 14 1418867-5 1102855-3 22, 23, 28 1418867-6 1-1105851-8 28 1-1418867-2 1394461-1 9 1-1418867-3 1394461-2 9 1534226-1 1394461-3 9, 16, 17 1534611-1 1394461-4 9, 16, 17, 1534611-2 20 1534858-1 6-1394461-1 9 1579000-4 6-1394461 5-1579001-4 6-1394461-4 9 5-1579001-5 ...

Page 33

... PBB, and PBDE in certain electrical and electronic products sold into the July 2006. Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products that are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical accessories. Non-RoHS Compliant These part numbers are identified with a “ ...

Page 34

SOLARLOK Interconnection System Engineering Notes 32 All specifications subject to change. Consult Tyco Electronics for latest specifications. Catalog 889753-3 Revised 6-2008 ...

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Americas Argentina – Buenos Aires Canada – Toronto Phone: +54-11-4733-2200 Phone: +1-905-475-6222 Fax: +54-11-4733-2211 Fax: Product Information Center: Brasil – São Paulo Phone: +1-905-470-4425 Phone: +55-11-3611-1311 Fax: Fax: +55-11-3611-0397 Colombia – Bogota Phone: +57-1-231-9398 Fax: Asia/Pacific Australia – Sydney Japan ...

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Tyco Electronics AMP GmbH Siemensstr. 13 67346 Speyer / Germany Phone: +49-(0)6232-30-2520 Fax: +49-(0)6232-30-2243 www.tycoelectronics.com AMP, SOLARLOK, SOLKLIP, TE Logo and Tyco Electronics are trademarks. © 2008 Tyco Electronics Ltd. 889753-3 Revised 6-2008 5M ST ...