46-77-9G Aavid Thermalloy, 46-77-9G Datasheet

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46-77-9G

Manufacturer Part Number
46-77-9G
Description
INSULATING FILM
Manufacturer
Aavid Thermalloy
Series
Thermalfilm™r
Type
Transistor Insulatorr
Datasheet

Specifications of 46-77-9G

Color
Amber
Shape
Rectangular
Length
0.725" (18.42mm)
Width
0.520" (13.21mm)
Height
0.002" (0.05mm)
For Use With/related Products
TO-220
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
Features
-
Diameter - Inside
-
Diameter - Outside
-
Lead Free Status / Rohs Status
Lead free / RoHS Compliant
Other names
34727
Table of Contents
General Information
Board Mounted Heat Sinks
Options
Interface Materials
Labor Saving Heat Sink to Board and Semiconductor Mounts
Clips
Accessories
Mounting Kits........................................................................................................................................................................................................................................................................................
Insulating Shoulder Washers.........................................................................................................................................................................................................................................................
Insulators–Thermalfilm™ and Thermalfilm™ MT.........................................................................................................................................................................................................
Insulators–Mica and Thermasil™ III.............................................................................................................................................................................................................................................
Insulating Washers/Aluminum Oxide.........................................................................................................................................................................................................................................
Insulating Stanchion Pads..............................................................................................................................................................................................................................................................
Insulating Covers................................................................................................................................................................................................................................................................................
Mounting Pads..........................................................................................................................................................................................................................................................................
Finishes..................................................................................................................................................................................................................................................................................................
Card Ejectors & Guides....................................................................................................................................................................................................................................................................
Thermal Greases and Epoxies..............................................................................................................................................................................................................................................
www.aavidthermalloy.com
How to Use This Standard Part Catalog....................................................................................................................................................................................................................
Index by Part Number.....................................................................................................................................................................................................................................................
Index by Device and Thermal Resistance............................................................................................................................................................................................................
Index by Style and Thermal Resistance................................................................................................................................................................................................................
How to Select a Heat Sink......................................................................................................................................................................................................................................
How to Read a Thermal Graph...................................................................................................................................................................................................................................
Heat Sinks for IC Packages
Surface Mount Discrete Semiconductor Packages
Thru-Hole Discrete Semiconductor Packages
Table of Contents....................................................................................................................................................................................................................................................
How to Decipher an Aavid 12 Digit Part Number..............................................................................................................................................................................................
How to Decipher a "Thermalloy" Origin Part Number......................................................................................................................................................................................
Index A, B, C = Aavid Standard Parts w/Options..........................................................................................................................................................................................
Index D = "Thermalloy" Origin Parts w/Options.................................................................................................................................................................................................
In-Sil™, Kondux™, Grafoil® Pads..............................................................................................................................................................................................................................
Hi-Flow®, Alignment Pads..........................................................................................................................................................................................................................................
Double Sided Tape Options (Factory Applied)....................................................................................................................................................................................................
Wave-On™ Mounts, Semiconductor Mounts, Shur-Lock™ Tabs, Solderable Tabs, Solderable Pins.........................................................................................
Solderable Nuts, Clinch Nuts, Solderable Studs, Device Mounting Studs..........................................................................................................................................
Kool-Klips™.......................................................................................................................................................................................................................................................................
Thermal Clips....................................................................................................................................................................................................................................................................
BGA.........................................................................................................................................................................................................................................................
DIP...........................................................................................................................................................................................................................................................
D-PAK.....................................................................................................................................................................................................................................................
SO...................................................................................................................................................................................................................................................................
SMT Footprints..........................................................................................................................................................................................................................................
TO-220..................................................................................................................................................................................................................................................
TO-220 and TO-262..........................................................................................................................................................................................................................
TO-220, TO-218, and TO-247.........................................................................................................................................................................................................
TO-220 and TO-202..................................................................................................................................................................................................................................
TO-220, TO-218, TO-247, and Multiwatt....................................................................................................................................................................................
TO-218..........................................................................................................................................................................................................................................................
TO-202...................................................................................................................................................................................................................................................
TO-126..........................................................................................................................................................................................................................................................
SIP............................................................................................................................................................................................................................................................
TO-92.............................................................................................................................................................................................................................................................
TO-3........................................................................................................................................................................................................................................................
TO-66.............................................................................................................................................................................................................................................................
TO-5........................................................................................................................................................................................................................................................
Axial Lead Devices....................................................................................................................................................................................................................................
Bridge Rectifiers........................................................................................................................................................................................................................................
AMERICA
EUROPE
Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com
USA Tel: +1 (603) 224-9988 email: info@aavid.com
ASIA
Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg
Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw
101–102
107–109
112–115
12–19
21–23
24–25
27–50
51–53
53–58
60–61
63–64
66–67
69–73
75–76
78–79
82–84
89–94
94–96
9–10
4–5
6–8
100
103
104
105
106
110
111
11
24
26
59
62
65
68
74
77
77
80
81
85
86
87
88
97
98
99
2
3
1

Related parts for 46-77-9G

46-77-9G Summary of contents

Page 1

... Clips Kool-Klips™....................................................................................................................................................................................................................................................................... Thermal Clips.................................................................................................................................................................................................................................................................... Accessories Mounting Kits........................................................................................................................................................................................................................................................................................ Insulating Shoulder Washers......................................................................................................................................................................................................................................................... Insulators–Thermalfilm™ and Thermalfilm™ MT......................................................................................................................................................................................................... Insulators–Mica and Thermasil™ III............................................................................................................................................................................................................................................. Insulating Washers/Aluminum Oxide......................................................................................................................................................................................................................................... Insulating Stanchion Pads.............................................................................................................................................................................................................................................................. Insulating Covers................................................................................................................................................................................................................................................................................ Mounting Pads.......................................................................................................................................................................................................................................................................... Finishes.................................................................................................................................................................................................................................................................................................. Card Ejectors & Guides.................................................................................................................................................................................................................................................................... Thermal Greases and Epoxies.............................................................................................................................................................................................................................................. ...

Page 2

How to Use This Catalog Base part Semiconductor number device TO-220 Heat Sinks 7022 Channel style heat sink with folded back fins Semiconductor devices have been included in photos to assist in determining mounting position. Detailed description illustrates the heat ...

Page 3

... 578205B00000G 75 533802B02554G 50 578305B00000G 75 533902B02554G 50 578405B00000G 75 534002B02554G 50 578505B00000G 75 534202B02853G 37 578622B03200G 40 534202B03453G 37 579003B00000G 71 542502B00000G 49 579103B00000G 69 542502D00000G 49 579103V00000G 69 551002B00000G 29 579206B00000G 74 560200B00000G 20 579206V00000G 74 560200W00000G 20 579302B00000G 46 563002B00000G 33 579402B00000G 46 563002D00000G 33 579604B00000G 63 566010B00000G 66 579604B03300G 63 566010B03100G 66 579704B00000G 63 566010B03400G 66 579704B03300G 63 566902B00000G 53 579802B00000G 43 566902B03100G 53 579802B03300G 43 566902B04000G 53 579902B00000G 43 569003B00000G 71 579902B03300G 43 569022B00000G 42 580100B00000G 20 ...

Page 4

... TV58G 29.9 24 PF720G 28.9 23 PF723G 28.9 20 7139DG 28.3 19 576802B00000G 27.3 16 576802B03100G 27.3 12 576802B04000G 27.3 13 TV46G 27.1 13 TV47G 27.1 11 591202B00000G 26.8 11 591202B03100G 26.8 ASIA Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com. ...

Page 5

... ML26AAG 17 6232PB-MTG 581002B02500G 17 SW38-6G PF758G 17 TV40G TV1505G 17 507222B00000G 6109PBG 17.0 H–V 35 534002B02554G 575102B00000G 16.8 H–V 46 533202B02551G 579302B00000G 16 513202B02500G 579402B00000G 16 SW50-2G 581102B02500G 16 SW50-4G 530614B00000G 16.7 H–V 40 7020BG 530613B00000G 16.7 H–V 40 7020B-MTG 6022PBG 16 YB32-4G 6022BG 16 6032DG 576602B00000G 16 533302B02551G 576602D00000G 16 513302B02500G 574902B00000G 16.0 H– ...

Page 6

... H 70 Slip On Style Heat Sinks H 73 PF730G 35.8 PF732G 35 577500B00000G 26.0 577500U00000G 26 TO-202 H 71 Channel Style Heat Sinks H 72 576904B00000G 32 577304B00000G 27 577404B00000G 24 Compact Slide On Heat Sinks H 72 6046PBG 25 6047PBG 25 Extruded Heat Sinks H 72 531002B02500G 13 531002V02500G 13 SW25-6G 13 531102B02500G 10 531102V02500G 10 SW38-6G 10 531302B02500G 8 531302V02500G 8 ...

Page 7

... V 62 Slide On Heat Sink 7130DG 23 TO-220 Channel Style Heat Sinks 7178DG 35 577002B04000G 32 577002B00000G 32.0 H-V 35 TV58G 29.9 H-V 31 7139DG 28 NEED HIGHER PERFORMANCE? TM for discrete power TV46G 27.1 H–V 31 TV47G 27.1 H–V 31 577102B00000G 25.9 H-V 35 577102B04000G 25 7173DG 25 6236BG 25 6236PBG 25 577202B00000G 24.4 H-V 35 577202B04000G 24 ...

Page 8

... Hat Section Heat Sinks TV96G 24.0 46 TV97G 20 High Rise Style Heat Sinks V 46 530101B00100G 6.3 530101B00150G 6 530801B05100G 6 530801B05150G 6 530401B00100G 6 530401B00150G 6 TO-262 ...

Page 9

How to select a heat sink The basic equation for heat transfer or power dissipation may be stated as follows: Δ ΣR θ Where the power dissipated by the semiconductor device in watts. ...

Page 10

How To Select a Heat Sink Example A Find a space saving heat sink to keep a TO-220 device below the maximum 150°C junction temperature in natural convection. Device will be screw mounted with an electrically conductive interface. Given: P ...

Page 11

... Velocity is 320 LFM, which at 80%, derates to 256 LFM. DESIGN ASSISTANCE Aavid Thermalloy can assist in the design of heat sinks for both forced and natural convection applications. Contact us for help with your next thermal challenge. For more information, visit our web site at: www ...

Page 12

... 37.50 37.50 23.00 10.10 3.83 37.50 37.50 23.00 10.10 3.83 37.50 37.50 23.00 10.10 3.83 40.00 40.00 10.00 62.30 20.30 6.46 40.00 40.00 18.00 62.30 12.20 4.34 40.00 40.00 25.00 62.30 10.30 3.83 42.30 42.30 23.00 8.80 3.51 42.30 42.30 35.00 8 ...

Page 13

Solder anchor heat sinks mechanical drawings FIGURE 1 "H" "W" "L" "A" FIGURE 3 45.88 "W" (1.806) "H" "L" Board mounting pattern information for solder anchor heat sinks FIGURE A 35.56 (1.400) ø 0.97 ± 0.03 (0.038 ± 0.001) PLATED ...

Page 14

... www.aavidthermalloy.com 2 “L” (mm) “H” (mm) “S” (mm) “T” (mm) θn 28.00 6.00 46.60 6.50 44.10 28.00 6.00 46.60 6.50 44.10 28.50 10.00 46.60 7.00 30.60 48.00 11.60 6.50 18.80 37.40 6.00 59.00 6.50 33.30 37.40 6.00 59.00 6.50 33.30 37.40 6.00 59 ...

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... AMERICA USA Tel: +1 (603) 224-9988 email: info@aavid.com EUROPE Italy Tel: +39 051 764011 email: sales.it@aavid.com United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com www.aavidthermalloy.com BGA–Push Pin Attachment FIGURE 2 "H" "T" 46.60 (1.835) "L" "W" FIGURE 5 "H" "S" "T" 10.69 (0.421) FIGURE B 20 ...

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... USA Tel: +1 (603) 224-9988 email: info@aavid.com Italy Tel: +39 051 764011 email: sales.it@aavid.com United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com " ...

Page 17

... Green anodize 38.10 10.16 12.50 3.50 Black anodize 38.10 16.00 15.30 5.15 Black anodize 40.00 10.00 20.30 6.46 Black anodize 40.00 11.40 18.40 6.02 Black anodize 40.00 18.00 12.20 4.34 Black anodize 40.00 25.00 10.30 3.83 Black anodize 41 ...

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BGA–Clip Attachment Clip attachment Aavid's BGS Clip heat sinks provide a mechanical attachment alternative to tape applications where it is desirable to attach the heat sink directly to the device. The unique clip uses spring pressure to ensure even contact ...

Page 19

Bi Directional Designed for applications with airflow traveling in a single direction, these heat sinks are suitable for a variety of standard square IC packages. Models are available with pre-applied thermal tape for easy attachment to the IC. Epoxy attach ...

Page 20

DIPS 5801 Slide on heat sink with staggered fins Slide on heat sink with staggered fins attaches to 8 pin DIP packages quickly and easily. The heat sink features double spring action and locking catch to firmly attach the device ...

Page 21

Slide on heat sink with staggered fins 100 Slide on heat sink with staggered fins attaches to 28 pin DIP packages quickly and easily. The heat sink features double spring action and locking catch to firmly attach the device ...

Page 22

... LOCKING CATCH 6.35 (0.250) Material: 0.63 (0.025) Thick Aluminum Finish: Black Anodize 37.08 (1.460) 25.60 (1.008) 32.51 12.19 (1.280) (0.480) 13.72 (0.540) Material: 0.81 (0.032) Thick Aluminum Finish: Black Anodize ASIA Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg Taiwan Tel: +886(2) 2698-9888 email: sales@aavid ...

Page 23

... Material: Aluminum Finish: Black Anodize Grease & Epoxy page 112 12.06 (0.475) REF 36.83 REF (1.450) 13.46 (0.530) Material: Aluminum Finish: Black Anodize Grease & Epoxy page 112 FIGURE B 4.83 (0.190) 18.57 6.35 (0.730) (0.250) Material: Aluminum Finish: Black Anodize Air Velocity— ...

Page 24

SMT 5731 Surface mount heat sink for D-PAK (TO-252) package semiconductors Surface mount heat sink for D-PAK (TO-252) package semiconductors remove the heat indirectly without contacting the device like traditional through hole heat sinks. The device and the heat sink ...

Page 25

Surface mount heat sink for D Surface mount heat sink for D 2 PAK (TO-263) package semiconductors remove the heat indirectly without contacting the device like traditional through hole heat sinks. The device and the heat sink are soldered ...

Page 26

... United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com 1.40 0.80 (0.060) (0.030) “L” “W1” “W2” 9.02 (0.355) 13.46 (0.530) 8.89 (0.350) 13.72 (0.540) 15.75 (0.620) 11.18 (0.440) 13.72 (0.540) 20.57 (0.810) 16.00 (0.630) 20.32 (0.800) 2.54 (0.100) 2.54 (0.100) 10 ...

Page 27

Channel style heat sink with folded back fins 100 Channel style heat sink with folded 20 back fins for increased cooling surface 0 area. Available with tin plated solder- able tabs for easy attachment to the ...

Page 28

TO-220 Heat Sinks 7021 Channel style heat sink with folded back fins Channel style heat sink with folded back fins for increased cooling surface area. Available with tin plated solderable tabs for easy attachment to the printed circuit card. ORDERING ...

Page 29

... THRU (0.145) 12.78 (0.503) 25.55 9. (0.390) (1.006) 13.21 13.46 (0.520) (0.530) 13.46 (0.530) 19.99 (0.787) 36.83 (1.450) Material: 1.27 (0.050) Thick Aluminum Finish: Black Anodize Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw 29 ...

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TO-220 Heat Sinks 6021, 6221 Channel style heat sink with straight fins Channel style heat sink with straight fins features integrated solderable tabs for easy mounting to the printed circuit card. Available with a single device mounting hole or slotted ...

Page 31

... Mounts horizontally to accommo- date two TO-220 devices. ORDERING INFORMATION Part Number Description TV35G Channel style heat sink with twisted fins TV46, TV47, TV58 Narrow channel style heat sink features twisted fins 100 Narrow channel style 0 ...

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TO-220 Heat Sinks TV265, TV1500, TV1505 Channel style heat sink features twisted fins Channel style heat sink features twisted fins for increased air turbu- lence and better cooling. Can be mounted vertically or horizontally. Models are available with integrated twist ...

Page 33

Channel style heat sink featuring twisted fins Channel style heat sink features twisted fins for increased air turbu- lence for better cooling. Two heights are available and include wave solder- 593002 592902 able tin plated tabs for easy ...

Page 34

TO-220 Heat Sinks 5901 Channel style heat sink featuring recessed lower fins Channel style heat sink features recessed lower fins to allow closer com- ponent spacing and longer upper fins for maximum cooling. Includes two solderable tabs for easy attachment ...

Page 35

... United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com www.aavidthermalloy.com FIGURE A 12.70 (0.500) ø 3.81 (0.150) 29.97 (1.180) 8.89 11.68 (0.350) (0.460) 10.92 (0.430) Material: 1.27 (0.050) Thick Aluminum Finish: Pre-Black Anodize* 25.40 (1.000) AT BASE Figure A B Air Velocity—Feet Per Minute 0 200 ...

Page 36

TO-220 Heat Sinks 7128 Copper channel style heat sink with integrated clip Copper channel style heat sink with integrated clip and locking tab for secure attachment to the device. Narrow profile uses less board space. Includes tin plated solderable tabs ...

Page 37

Channel style heat sink with integrated clip Channel style heat sink with integrated clip features strong spring tension and device lock- ing tab to attach device securely to the heat sink. Available with solderable tabs for vertical mount ...

Page 38

... Heat Dissipated—Watts A Details Page 96 ø FIGURE A 3.66 THRU (0.144) "X" 17.80 13.46 (0.700) (0.530) 21.60 (0.850) Material: 1.02 (0.040) Thick Aluminum Finish: Black Anodize 19.80 (0.780) Figure A B Location Details Hole X Page 89 USA Tel: +1 (603) 224-9988 email: info@aavid.com Italy Tel: +39 051 764011 email: sales.it@aavid.com United Kingdom Tel: +44 1793 401400 email: sales ...

Page 39

TV40 Narrow channel style heat sink features twisted fins 100 Narrow channel style heat sink features twisted fins for increased air turbulence and better cooling. Mounts horizontally to accommodate two TO-220 devices. ORDERING INFORMATION Part ...

Page 40

... AMERICA 40 EUROPE www.aavidthermalloy.com FIGURE "A" "B" "C" 25.40 (1.000) “B” Dim “C” Dim AT BASE 10.16 (0.400) 11.68 (0.460) 12.70 (0.500) 12.32 (0.485) 12.70 (0.500) 11.43 (0.450) 9.65 (0.380) 8.13 (0.320) 9.65 (0.380) FIGURE A 9.65 ø 3.81 THRU (0.380) (0.150) ...

Page 41

... FIGURE C 44.45 (1.750) 10.29 10.67 (0.405) (0.420) 13.46 17.78 (0.530) (0.700) ø 3.66 (0.144) 12.70 (0.500) 12.70 (0.500) Air Velocity—Feet Per Minute 0 200 400 600 800 1000 100 ...

Page 42

... TYP 2 (0.070 ø 1.98 3.56 R (0.078) (0.140) TYP 2 11.18 TYP 6 DETAIL-A (0.440) Material: 1.60 (0.063) Thick Aluminum Finish: Black Anodize ASIA Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw Mounting Kits page 99 THRU TYP 8 46.48 SQ. (1.83) REF ...

Page 43

Clip on style heat sink featuring an integrated clip 5.97 (0.240) Clip on style heat sink features an integrated clip to retain the device meaning no mounting hardware is required. Models have fins on both sides, left ...

Page 44

TO-220 Heat Sinks PF750, PF758 Slip on heat sink featuring integrated tabs Slip on heat sink is tin plated and has integrated tabs for soldering to the PC board. Locating features provide simple device alignment and spring action holds the ...

Page 45

... Low cost, labor saving, slide on heat sink featuring spring action Low cost, labor saving, slide on heat sink features spring action to firmly hold the device tab to the heat sink providing maximum metal to metal contact and good thermal conduction. Available with solder- able tabs for horizontal or vertical mounting to the PC board ...

Page 46

... Description 575102B00000G Snap down heat sink 579302B00000G With integrated clip and locking catch 579402B00000G With integrated clip and locking catch for TO-220 with beveled edge For additional options see page 82 AMERICA 46 EUROPE www.aavidthermalloy.com FIGURE A 12.32 (0.485) 14.22 (0.560) ø 3.81 (0.150) THRU 19 ...

Page 47

... Material: 1.27 (0.050) Thick Copper Finish: Tin Plated Grease Mounting & Kits Epoxy page 99 page 112 6.35 (0.250) 22.23 (0.875) ø ...

Page 48

... C L (0.125) THRU 50.80 TYP 2 (2.000) 25.40 18.30 (1.000) (0.720) 2.46 4.75 (0.097) (0.187) 25.40 (1.000) Material: 1.27 (0.050) Thick Aluminum Finish: Black Anodize ASIA Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw Kits page 99 13.00 (0 ...

Page 49

Space saving staggered fin heat sink 100 Space saving staggered fin heat sink for vertical mounting TO-220 devices. Features integrated solderable mounting tabs that can be twisted for attachment to the PC board. Heat sink is also available with ...

Page 50

... THRU "A" 19.05 3.96 (0.750) (0.156) 2.36 (0.093) 25.40 (1.000) 2.54 12.70 (0.100) (0.500) 25.40 (1.000) 11.68 (0.460) Material: Aluminum 41.91 Finish: Black Anodize (1.650) Grease & Epoxy page 112 2.00 (0.079) 20.00 (0.787) 2.15 15.00 (0.085) (0.591) ø 3.15 7 ...

Page 51

Plug in style heat sink featuring four spring action clips Plug in style heat sink features four spring action clips to firmly hold the device to the heat sink ensuring maximum metal to metal thermal contact. Available with solderable ...

Page 52

TO-220 & TO-262 Heat Sinks 5768 Plug in style heat sink features four spring action clips to firmly hold the device to the heat sink ensuring maximum metal to metal thermal contact. Available with solderable mounting tabs for both horizontal ...

Page 53

Plug in style heat sink with folded back fins Plug in style heat sink with folded back fins for extra cooling capacity. Features four spring action clips to firmly hold the device to the heat sink ensuring maximum metal ...

Page 54

... Material: 1.60 (0.063) Thick Aluminum (0.900) Finish: Black Anodize 46.74 (1.841) Dia of PCB Plated Thru Hole for Tabs Device Figure “A” Dim TO-218, TO-247 21.08 (0.830) 2.95 (0.116) TO-218, TO-247 A 21 ...

Page 55

High rise style heat sink features staggered fins and Wave-On 0 100 High rise style heat sink features 0 staggered fins and Wave- solderable mounts for easy attach- ment to the PC card. ...

Page 56

... USA Tel: +1 (603) 224-9988 email: info@aavid.com Italy Tel: +39 051 764011 email: sales.it@aavid.com United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com Grease Mounting & Epoxy page 112 34.50 6.25 (1.358) (0.246) 2.00 (0.079) 12.50 (0.492) SEE NOTE 1 "A" 25.00 (0.984) 19.90 (0.783) 15.00 (0.591) ø ...

Page 57

Extruded heat sink with large radial fins 0 100 Extruded heat sink with large 0 radial fins and channel clip 5335XX 5334XX attach feature makes device SEE NOTE 1 attachment easy. ...

Page 58

TO-220 & TO-218 & TO-247 Heat Sinks BW38, BW50, BW63 Wide extruded heat sink with unequal channel Wide extruded heat sink with unequal channel widths on front and back can accommodate a TO-220, TO-218, or TO-247 device. Includes two solderable ...

Page 59

... Material: Aluminum NOTE 1: This hole not present in 5310 series Finish: See Table Grease Mounting & Kits Epoxy page 99 page 112 34.50 6.25 (1.358) (0.246) 2.00 (0.079) 12.50 (0.492) SEE NOTE 1 "A" 25.00 (0.984) 19.90 (0.783) 15.00 (0.591) ø NOTCH 3.20 4 ...

Page 60

... Material: Aluminum Finish: Black Anodize ASIA Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw ...

Page 61

TO-220 & TO-218 & TO-247 & Multiwatt Heat Sinks 6374 Extruded heat sink for SIP packages Extruded heat sink for SIP packages. Solderable pins allow vertical mounting without stress on the device leads. Can also be used for dual TO-220, ...

Page 62

TO-218 Heat Sinks 5922 Plug in style heat sink Plug in style heat sink requires no hardware to attach to the device. The four spring action clips apply even pressure eliminating gaps between the heat sink and device which rob ...

Page 63

Low profile hat section heat sink 100 Low profile hat section heat sink 0 has a total height of 0.375 making it perfect for mounting to printed circuit boards with 0.500 centering between boards. ORDERING ...

Page 64

... Space saving staggered fin heat sink with integrated tin plated tabs 6046, 6047 Compact slide on heat sink Compact slide on heat sink makes assembly easy. The 6046 features a positive device catch to lock the heat sink to the device. ORDERING INFORMATION Part Number Description ...

Page 65

Slip on heat sink Slip on heat sink requires no hardware to attach to the device. Spring pressure ensures excellent retention. May be assembled before or after the device is attached to the board. ORDERING INFORMATION Part Number Finish ...

Page 66

... C L LOCKING CATCH 3.73 (0.147) 15.75 (0.620) 12.70 (0.500) 9.65 (0.380) 0.64 21.46 (0.025) (0.845) Material: 0.81 (0.032) Thick Aluminum Finish: See Table ASIA Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw 1.27 (0.050) 1000 ...

Page 67

... DITTIN 0 TYP Heat Dissipated—Watts TAB 2.46 (0.097) Dia of PCB Plated Thru 2.84 (0.112) ASIA SIPS A 1.65 (0.065) 15.75 13.28 (0.620) (0.523) 3.95 (0.155) A SECTION A–A 15.24 (0.600) 6.35 (0.250) 9.65 (0.380) 23.24 (0 ...

Page 68

TO-92 Heat Sinks 5752, 5753, 5754 Low cost slip on heat sink Low cost slip on heat sink features an expandable collar that tightly grips the device meaning no extra mounting hardware is required. Three heights to choose from. ORDERING ...

Page 69

... Grease Mounting & Kits Epoxy page 99 page 112 30.15 9.52 (1.187) (0.375 10.92 (0.430) 44.45 30. (1.750) (1.200) 5.46 (0.215) 2x ø 4.78 ø 5.54 (0.188) (0.218) THRU 15.06 THRU 1.82 (0.593) (0.072) 50.80 (2.000) Material: 1.27 (0.050) Thick Aluminum Finish: Black Anodize Singapore Tel: +65 6362 8388 email: sales@aavid ...

Page 70

... TYP 2 (0.594) 47.75 30. (1.880) (1.187) AT BASE "X" 35.56 (1.400) 5.46 AT BASE (2.150) 10.92 (0.430) Material: 1.60 (0.063) Thick Aluminum Finish: Black Anodize ASIA Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw Kits page 99 "A" Kits page 99 " ...

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... Kits Epoxy page 99 page 112 30.23 (1.190) 15.11 (0.595) ø 3.66 THRU 1.78 (0.144) TYP 8 (0.070) 27.69 46.48 (1.090) (1.830) REF 6. (0.250) ø 5.59 THRU REF "A" (0.220) TYP 2 Material: 1.60 (0.063) Thick Aluminum Finish: Black Anodize Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg Taiwan Tel: +886(2) 2698-9888 email: sales@aavid ...

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... TYP 2 TYP 2 "X" "X" 1.83 (0.072) 15.06 (0.593) 10.92 (0.430) 5.46 30.15 (0.215) (1.187) Material: 2.29 (0.090) Thick Aluminum Finish: Black Anodize ASIA Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg Taiwan Tel: +886(2) 2698-9888 email: sales@aavid.com.tw Mounting Kits page 99 45.97 SQ ...

Page 73

... United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com www.aavidthermalloy.com TO-3 Heat Sinks 12.32 (0.485) ø 4.77 (0.188) "X" TYP 2 ø 5.54 (0.218) TYP "X" 15.09 12.32 (0.594) (0.485) 30.15 1.83 (1.187) (0.072) 10.92 5.46 (0.430) (0.215) Air Velocity—Feet Per Minute 0 200 400 600 800 1000 100 576103 Heat Dissipated— ...

Page 74

... TYP 4 (0.480 2.54 (0.100) 26.42 "A" (1.040) @ BASE Material: 1.60 (0.063) Thick Aluminum Finish: Black Anodize Mounting 20.62 ø 11.68 (0.460) (0.812) ø 3.96 x 4.95 (0.156) (0.195) SLOT 24.38 (0.960) 31.00 (1.220) 9.27 13.72 (0.365) (0.540) 4.44 (0.175) Material: 1 ...

Page 75

Snap on cooler heat sink 578105 Snap on cooler features easy 578205 no tools installation. Folded back fins provide maximum surface area while preserving valuable board space. ORDERING INFORMATION Part Number “A” Dim 578105B00000G 3.96 ...

Page 76

TO-5 Heat Sinks 3257, 3260 Extruded collar style heat sink with radial fins Extruded collar style heat sink with radial fins. The split collar design provides a press fit between the transistor and the heat sink creating an excellent thermal ...

Page 77

Copper heat sink for axial lead devices 0 100 Copper heat sink for axial lead device requires no extra board space to mount. One lead of the heat sink is soldered to the ...

Page 78

... Mechanical assembly options include attachment of semiconductors to heat sinks, heat sinks to printed circuit boards, and heat sinks to sockets of CPUs. Aavid Thermalloy offers the most complete line of value added options of any supplier in the industry. Our full line of accessories includes mounting kits, shoulder washers, insulators, mounting pads, ...

Page 79

... TM / Thermalfilm TM MT................................................................................................................ 102 Mica, Thermalsil TM lll.......................................................................................................................................... 103 Aluminum Oxide Ceramic Insulators........................................................................................................ 104 Stanchion Pads..................................................................................................................................................105 Insulating Covers TO-3 Insulating Covers................................................................................................................................... 106 Teflon-Filled Acetal Insulators..................................................................................................................... 106 Teflon-Filled Acetal Bushings.......................................................................................................................106 Mounting Pads (TO-5, TO-18, IC, Universal, TO-18 Lead Conversion, Epoxy Lead Conversion)................ 107 Finishes ...

Page 80

... How to decipher an Aavid standard 12 digit part number Aavid Thermalloy's standard product line in most cases consists of a 12-digit part number sequence. In most standard offerings, Digits 1 through 4, define the model basic part number. Digits 5 and 6 designate the package style that a particular heat sink is designed to cool. The 7th digit deter- mines the finish, and the 8th identifies the interface material, if one can be used for that particular style heat sink ...

Page 81

... How to decipher a Thermalloy origin part number? Aavid Thermalloy features a variety of Thermalloy origin standard products that consist of a different part number sequence than the standard Aavid 12 digit part numbering system. In most cases, digits 1 through 4, designate the basic model number of the heat sink. Digits 5-6, designate the finish of the heat sink. Digits 6-13 can designate any number of different options that come with a specific model number. (Please refer to Option Index D on page 85 to see Aavid Thermalloy‘ ...

Page 82

... B U 530613 530614 530714 530801 B U 530802 B U 530861 B U 530862 B U 534202 534265 542502 551002 B U 563002 569022 B U 574102 574402 574502 574602 574802 574902 575002 575102 576012 576014 576602 577002 577102 577202 577922 578622 579302 B U 579402 B U 579802 ...

Page 83

Available Option codes for Aavid 12 digit part numbers. For additional information on option codes see "How to decipher an Aavid 12 digit part number" on page 80. To find the appropriate Option Index for a selected part number please ...

Page 84

Option Index C Available option codes for Aavid 12 digit part numbers. For additional information on option codes see "How to decipher an Aavid 12 digit part number" on page 80. To find the appropriate Option Index for a selected ...

Page 85

Available option codes for Thermalloy origin part numbers. For additional information on option codes see "How to decipher a Thermalloy Origin part number" on page 81. To find the appropriate Option Index for a selected part number, refer to the ...

Page 86

Interface Material/Pads In-Sil-8 TM These silicone based pads provide both thermal conductivity and electrical isolation. In-Sil-8 pads have a fiberglass carrier that withstands the rigors of assembly, harsh environments and aging under continuous use. In-Sil-8 install faster than traditional mica ...

Page 87

... Recommended hole pattern for 8241-CL11G 2.95 DIA PLATED 1.60 DIA PLATED (0.116) THRU HOLE (0.063) THRU HOLE TYP(2) TYP(3) 5.46 5.46 (0.215) (0.215) 12.70 (0.500) 25.40 (1.000) Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg Taiwan Tel: +886 (2) 2698-9888 email: sales@aavid.com.tw 2.69 DIA 200 1 ...

Page 88

Interface Material / Double Sided Tape Double-sided thermal tapes adhere the heat sink to the device and offer good thermal characteristics. They are easy to apply, require no curing time, can be electrically conductive or isolating, and need no mechanical ...

Page 89

Wave-On TM Mounts Solderable mounts can be factory installed to practically every board-mountable heat sink and flat sided extrusion. The female threaded through holes permit pre-assembly to the semiconductor via machine screws , allowing the heat sink/semiconductor package to be ...

Page 90

Semiconductor Mounts Female Semiconductor Mounts • Fastens semiconductor to heat sink fast and efficiently • times faster than fastening with standard nuts and bolts • Used with most JEDEC case sizes, factory installed ORDERING INFORMATION example 12 ...

Page 91

... PCB thickness 0.065” – 0.068” Variations of the above specifications are possible. Contact Aavid Thermalloy for additional details for use with thicker PCB sizes, such as 0.093” or other hole diameters. *Vertical force applied to the sink-tab joint. ...

Page 92

... Note: The drawing above shows the right hand of a matched pair which are supplied mounted to the heat sink. Tab ordering code 36 2.46 (0.097) 1.63 (0.064) Tab ordering code 39 3.18 1.60 (0.125) (0.063) 6.35 (0.250) 9 ...

Page 93

... Bifurcated tabs in lieu of triangular shape Notes: Mounting tabs have unique locking features built into their design. Aavid Thermalloy adds to standard and custom heat sinks. For this reason, the tabs are factory applied, and cannot be sold separately. Please see page 85 for additional tab options. ...

Page 94

... USA Tel: +1 (603) 224-9988 email: info@aavid.com Italy Tel: +39 051 764011 email: sales.it@aavid.com United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com FIGURE B Pin P2-P3 Typical installation P2-P3 1.27 (0.500) 2.41 (0.095) REF 2.46 (0.097) REF Stand-Off Shoulder 3.56 3.28 (0.140) (0.129) ø 7.62 (0 ...

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Clinch Nuts Clinch nuts are threaded nuts that allow quick assembly of the transistor to the heat sink. A single screw mounts the transistor to the heat sink, reducing your hardware requirements. Clinch nuts are permanently pressed into the heat ...

Page 96

Studs Solderable Studs Threaded solderable studs are permanently swaged in place for quick pre-assembly with the transistor. The device is placed over the stud (s) followed by the lock washer and nut. This entire component is then dropped into plated-thru ...

Page 97

... Code 53 7.62 116200F00000G Code 62 7.92 ASIA Clips 14.25 (0.561) 37.10 7.54 (1.461) (0.297) 7.24 (0.285) 3.99 37.08 (0.157) (1.460) 6.60 16.00 (0.260) (0.630) 11.00 (0.433) 6.60 39.10 (0.260) (1.540) 13.50 (0.530) 3.18 13.84 (0.545) (0.125) 12.06 (0.475) 6.60 30 ...

Page 98

... ASIA Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg Taiwan Tel: +886 (2) 2698-9888 email: sales@aavid.com.tw 6.98 (0.275) ...

Page 99

Mounting Kits FEATURES • Pre-packaged in heat-sealed plastic bags for use on assembly line. • Stock mounting hardware using one number for better control and identification. • Three different insulating materials available: Low cost Thermalfilm TM High temperature Mica High ...

Page 100

... Note: A single gate extension, not to exceed 0.64 (0.025) in length, is allowable on the outside of all shoulder washers. * Design allows insertion in the tab of a TO-220. ...

Page 101

... C to 240 º C -260 º 240 º C (-436 º 464 º F) (-436 º 464 º F) 0.156W/m º C 0.379 W/m º C (0.09 BTU/hr-ft-ºF) (0.219 BTU/hr-ft- º V-0, UL “E” card E39505 V-0, UL “E” card E39505 ASIA TEST METHOD ASTM D149-64 ...

Page 102

... TO-126, Case 77 11.10 (0.437) 43-77-2G Case 90, Case 199 17.45 (0.687) 43-77-8G Case 90, Case 199 18.92 (0.745) 43-77-9G TO-220 18.42 (0.725) 46-77-9G* TO-220 18.42 (0.725) 43-77-20G TO-220, TO-218, TO-3P 23.24 (0.915) * Thermalfilm TM MT part numbers begin with “46” Thermalfilm TM information on page 101 Dimensional tolerances are ± ...

Page 103

... The finely woven glass cloth provides the thinnest possible matrix for enhanced thermal resistance. Thermalsil™ III is available in any con- figuration with adhesive backing. Mica insulators provide high maximum operating temper- ° atures (550 C) and excellent electrical properties. ...

Page 104

... PHYSICAL 3.62 g/cm 3 (226 lb/ (Rockwell 45 N) MECHANICAL 3. (minimum) [46.00 psi (minimum)] 3. (typical) [51,000 psi (typical psi) 0.21 1. (28,000 psi) 2. (305,000 psi) THERMAL 7 /° ...

Page 105

... Material is nylon 6/6 rated 94 V-O AMERICA USA Tel: +1 (603) 224-9988 email: info@aavid.com EUROPE Italy Tel: +39 051 764011 email: sales.it@aavid.com www.aavidthermalloy.com United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com Insulators – Stanchion Pads (0.100) SEE DETAIL "D" (8924 ONLY) 1.02 1.52 (0.060) (0.040) 10 ...

Page 106

... ORDERING INFORMATION Part number Material Color 8903NWG Nylon White 8903VBG Thermoplastic polyester Black Teflon-filled Acetal Insulators for TO-3 Part number Fits notch “A” Dim 103G 4.83 (0.190) 4.90 (0.193) 109G 6.35 (0.250) 6.35 (0.250) Teflon-filled Acetal Bushings for TO-3 Part number “ ...

Page 107

FEATURES • Prevent heat damage during soldering • Facilitate board clean-up • Prevent solder bridges • Assure uniform device height Index of Semiconductor Lead Conversion Pads ORDERING INFORMATION Converts lead Part number spacing from Leads For epoxy ...

Page 108

Mounting Pads 7717-3G Ø 8.64 (0.340) 1.27 (0.050) Ø 5.08 (0.200) 7717-5G Ø 1.90 (0.075) TYP(8) Ø 5.08 (0.200) Ø 1.27 (0.050) C SINK TYP (4) Ø 0.71 (0.028) TYP (4) 7717-8G Ø 1.52 (0.060) TYP (4) 7717-16G Ø 2.54 ...

Page 109

TYP (6) 7717-89G Ø 1.52 (0.060) 1.14 OPP TYP (4) (0.045) Ø 2.54 Ø 4.78 (0.100) B.C. (0.188) Ø 0.71 (0.028) TYP (4) Ø 1.27 ...

Page 110

... Black Anodize w/Black Paint ORDERING INFORMATION Aavid Thermalloy code – Finish option must be noted by one of the above letters in the 7th position. Aavid's standard finish is black anodize (B) unless otherwise noted. Thermalloy origin suffix – The suffixes should be added after the model number to indicate the desired finish. ...

Page 111

... A 5005-08NG B 5005-25NG C FIGURE B 5005-08NG SLIM FACE/ FLAT 31.75 (1.250) 11.10 (0.437) Ø 2.46 (0.097) 7.14 (0.281) AMERICA USA Tel: +1 (603) 224-9988 email: info@aavid.com EUROPE Italy Tel: +39 051 764011 email: sales.it@aavid.com www.aavidthermalloy.com United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com 7.14 (0.281) 21 ...

Page 112

Grease & Epoxy Sil-Free TM Sil-Free TM 1020 is a metal-oxide-filled, silicone-free synthetic grease specially formulated to enhance heat transfer across the interface between the semiconductor case and the heat sink without the migration or contamination associated with silicone-based products. ...

Page 113

Thermalcote TM Thermalcote superior thermal joint compound of ther- mally loaded silicone based grease for use with all heat sinks. It improves the transfer of thermal energy across the metal to metal interfaces between the transistor or ...

Page 114

... AMERICA 114 EUROPE www.aavidthermalloy.com Package/Kit Size Resin and hardener 0.946 liter (1 qt) 2-Part plastic kit 10gm (0.35 oz) 2-Part plastic kit 40gm (1.40 oz) Adhesive syringe 25ml Activator bottle 13ml Ther-O-Bond ...

Page 115

Thermalbond™ Thermalbond™ thermally conductive, high strength epoxy adhesive. It provides exceptional adhesion to copper, aluminum, steel, glass, ceramics, and most plastics. Thermalbond coefficient of thermal expansion compatible with aluminum, copper, and brass, making it particularly well suited for ...

Page 116

... Aavid Thermalloy can enable your design anywhere in the world. There are 4 cooling mechanisms that Aavid Thermalloy and Applied Thermal Technologies take pride in having expertise in: natural convection, forced convection, fluid phase change and liquid cooling. The above graph is a starting point to determine which technology can be used for your system configuration. ...

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