1604366-4 Tyco Electronics, 1604366-4 Datasheet

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1604366-4

Manufacturer Part Number
1604366-4
Description
Metal Shell Micro Circular Threaded Coupling Connectors; ADAPTER,OVERMOLD,7 POS ( Tyco Electronics )
Manufacturer
Tyco Electronics
Datasheet

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Part Number:
1604366-4
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35 000
1. INTRODUCTION
This specification covers the requirements for application of Metal–Shell Micro Circular Connectors with Pin
and Socket or Spring Probe Contacts. These high density connectors are primarily used for military,
aerospace, outdoor, and industrial applications where limited space is a factor. This environmentally sealed
(IP67) and shielded connector system is available as a cable–to–cable, cable–to–board, in a jam–nut style rear
panel–mount configuration. This connector system consists of a 7–position (shell size M11), 8–position
(Ethernet configuration), or a 19–position (shell size M14) plug connector, and a mating receptacle 7–, 8–, or
19–position connector. See Figure 1.
The screw–machine solder–cup contacts will accept a wire size range of 30–24 AWG and are available in pin
and socket or spring probe to pad interface. No assembly or application tooling is required to terminate or
assemble these connectors. Optional ancillary items are also available for your application requirements. See
Figure 1 and Paragraph 3.16.
When corresponding with Tyco Electronics Personnel, use the terminology provided in this specification to
facilitate your inquiries for information. Basic terms and features of this product are provided in Figure 1.
E
NOTE
i
Metal-Shell Micro
Circular Connectors
Figure 1 (cont’d)
www.tycoelectronics.com
114-13201
1
_

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1604366-4 Summary of contents

Page 1

... Optional ancillary items are also available for your application requirements. See Figure 1 and Paragraph 3.16. When corresponding with Tyco Electronics Personnel, use the terminology provided in this specification to facilitate your inquiries for information. Basic terms and features of this product are provided in Figure 1. ...

Page 2

... Metal–Shell Micro Circular Connectors. Use of these numbers will identify the product line and expedite your inquiries through a service network established to help you obtain product and tooling information. Such information can be obtained through a local Tyco Electronics Representative or, after purchase, by calling Product Information at the number at the bottom of page 1. ...

Page 3

Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in component material. Components should remain in the shipping containers until ready for use. The connectors should be used on a first in, first out basis to avoid storage ...

Page 4

... Strip off 12.7 mm [.50 in.] of the outer cable jacket. See Figure 4. CAUTION Take care not cut through the shield or the individual discrete wires or conductors [30–24 AWG]. Cut overall length to Figure 3 Figure 4 Tyco Electronics Corporation 114-13201 Rev A ...

Page 5

... See Figure 5. CAUTION ! NOTE i 4. Dip ends of exposed conductors into a mild non–residue flux, and pre–tin ends by dipping into a hot solder pot. 3.7. Soldering Discrete Wires NOTE i Rev A Figure 5 Figure 6 Tyco Electronics Corporation 114-13201 ...

Page 6

... With a free hand, melt a small amount of solder onto the tip of the solder iron. Place the tip of the solder iron onto the wire and solder cup, and fill the solder cup with solder. See Figure Figure 7 Tyco Electronics Corporation 114-13201 Shown without Coupling Ring ...

Page 7

... Under a microscope, apply a small amount of potting compound to the terminated conductors for additional strength. There are commercially available UV or heat curable acrylics/epoxies such as Master Bond’s UV15–7TK1A or Loctite’s Hysol EO1016 equivalent encapsulant/sealant may be applied Cured Acrylic (ACS–3 Tyco Electronics proprietary urethane/acrylate blend) is shown in Figure 9. Rev A ...

Page 8

... NO thread lock material should be allowed to seep under the connector's Coupling Ring since it will also lock it in place and render the connector unusable Figure 9 Figure 10 Tyco Electronics Corporation 114-13201 CAUTION ! Avoid getting thread lock material in this gap between the plug shell and the coupling ring ...

Page 9

... Apply enough 2–part epoxy into the rear of the adapter in order to add more strain relief to the terminated conductors. A Permabond E04 Parts A & shown in Figure 12. 15. Test the continuity of the cable assembly at this point. Rev A Figure 11 Figure 12 Tyco Electronics Corporation 114-13201 ...

Page 10

... If a pneumatic machine is used, care should be taken that the connector and/or adapter are not damaged during the crimping process. ! 19. Slide the heat shrink tubing to the rear of the connector and heat its’ perimeter with a heat gun until it is shrunk onto the cable. See Figure 16 Figure 13 Figure 14 Figure 15 Tyco Electronics Corporation 114-13201 Rev A ...

Page 11

... The jam nut must be tightened against the D panel to 2.26–3. [20–35 in–lbs]. See Figure18. Panel (Ref) A Rev Figure 16 Solder Tail Receptacle Panel Cutout 13.46 +0.05 [.530 +.002] 14.38 +0.05 11.2 +0.08 [.566 +.002] [.441 +.003] Figure 17 Jam Nut Panel Seal O-Ring Figure 18 Tyco Electronics Corporation 114-13201 ...

Page 12

... These connectors are used with plated–through holes. The drilled hole size, plating types, and plating thickness are dependent on customer application requirements. The finished hole size must be as stated in Figure 20 to provide unrestricted insertion and ensure adequate application of the solder to the connector solder tines Figure 19 Tyco Electronics Corporation 114-13201 Rev A ...

Page 13

Metal-Shell Micro Circular Connectors NOTE: 3.12. Connector Placement CAUTION The connector should be handled only by the metal shell to avoid deformation, contamination, or other damage to the solder-tails. ! Determine which hole in the pc board is to receive ...

Page 14

Metal-Shell Micro Circular Connectors Cleaners must be free of dissolved flux and other contaminants. We recommend cleaning with the pc board on its edge. If using an aqueous cleaner, we recommend standard equipment such as a soak–tank or an automatic ...

Page 15

... Contact the Product Information number at the bottom of page 1 for specific part numbers and sizes of overmold adapters. A Rev (Receptacle) Internal Key Aligned with External Colored Area (Plug) Colored Slot Figure 24 Customer Supplied Self-Tapping Screw or Equivalent Method of Attachment Chain Receptacle Figure 25 Tyco Electronics Corporation 114-13201 Cap ...

Page 16

... No tooling is required for assembly of the Metal–Shell Micro Circular Connectors with the exception of shield termination tooling, crimp ferrule, Band–It, or equivalent. Tool information and instructions are provided with the shield termination product 20.50 +0.35 [.807 +.014] Figure 26 Tyco Electronics Corporation 114-13201 Rev A ...

Page 17

... BRIDGING ON SOLDER UNCOMPRESSED CUP LEADED CONTACTS SPRING PROBE PINS SHOULD BE OF UNIFORM HEIGHT IN THE UNMATED CONDITION FIGURE 27. VISUAL AID Tyco Electronics Corporation 114-13201 RECEPTACLE THREADED END OUTSIDE OF PANEL JAM NUT TO BE FLUSH AGAINST OUTSIDE SURFACE OF PANEL JAM NUT SHOULD NOT ...

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