DPA424 Power Integrations, Inc., DPA424 Datasheet

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DPA424

Manufacturer Part Number
DPA424
Description
Highly Integrated DC-DC Converter Ics For Distributed Power Architectures
Manufacturer
Power Integrations, Inc.
Datasheet

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DPA423-426
DPA-Switch Family
Highly Integrated DC-DC Converter ICs
for Distributed Power Architectures
Highly Integrated Solution
• Eliminates 20-50 external components–saves space, cost
• Integrates 220 V high frequency MOSFET, PWM control
Superior Performance and Flexibility
• Eliminates all external current sensing circuitry
• Built-in auto-restart for output overload/open loop protection
• Pin selectable 300/400 kHz fixed frequency
• Wide input (line) voltage range: 16-75 VDC
• Voltage mode control allows 75% duty cycle without slope
• Source connected tab reduces EMI
• Line under-voltage (UV) detection: meets ETSI standards
• Line overvoltage (OV) shutdown protection
• Low cost synchronous rectification: line UV/OV shut down
• Fully integrated soft-start for minimum stress/overshoot
• Externally programmable current limit for high efficiency
• Programmable maximum duty cycle varies with input voltage
• Supports forward or flyback topology
• Cycle skipping: regulation to zero load without pre-load
• Hysteretic thermal shutdown for automatic fault recovery
• Ability to synchronize with external clock
EcoSmart - Energy Efficient
• Extremely low consumption at no load (typ 10 mA) and
• Cycle skipping at light load for high standby efficiency
Applications
• Telco central office equipment: xDSL, ISDN, PABX, etc.
• Distributed power architectures (24 V/48 V bus, etc.)
• Digital feature phones, VoIP phones
• Industrial control (24 V/48 V)
Description
The DPA-Switch IC family introduces a highly integrated
solution for DC-DC conversion applications in the 16-75 VDC
input range.
DPA-Switch uses the same proven topology as TOPSwitch, cost
effectively integrating the high voltage power MOSFET, PWM
control, fault protection and other control circuitry onto a single
CMOS chip. With three user configurable pins, the device can
compensation while providing 5-10 kHz loop bandwidth
limits gate drive voltage range from transformer winding
low cost designs and power limiting
to guarantee core reset in forward converter designs
in remote off (max 2 mA)
®
Product Highlights
Table 1. Notes: 1. Maximum output power is limited by device internal
current limit. This is either peak output power or continuous power if
adequate heat sinking is provided to keep T
assume worst case R
forward converter configuration with diode rectification. Up to 5% higher
output power possible using synchronous rectification. See Applications
Considerations section for complete description of assumptions includ-
ing output powers with other input voltage ranges. 4. See Part Ordering
Information. 5. Example: in a 55 W output design, the DPA426R will
dissipate a worst case total of 2.5 W including switching losses.
Figure 1. Typical Forward Converter Application.
be configured to allow the following functions: line sensing
(OV/UV and variable maximum duty cycle), accurate
externally set current limit, remote ON/OFF, synchronization
to an external lower frequency, and frequency selection
(300/400 kHz).
The following transparent or built-in features are also provided:
soft-start, cycle skipping down to zero load and hysteretic
thermal shutdown. In addition, all critical parameters (i.e. cur-
rent limit, frequency, PWM gain) have tight temperature and
absolute tolerance, to simplify design and optimize system cost.
V IN
Total Device
PRODUCT
Dissipation
DPA423R
DPA424R
DPA425R
DPA426R
CIRCUIT
RESET/
CLAMP
DPA-Switch
4
OUTPUT POWER TABLE
5
36-75 VDC INPUT RANGE
0.5 W 1 W 2.5 W
12 W 16 W
16 W 23 W 35 W
23 W 32 W 50 W 62 W
25 W 35 W 55 W 70 W 83 W 100 W
D
S
DS(ON)
CONTROL
@ T
X
L
J
F
= 100 °C. 3. All powers based on
C
-
J
4 W
< 125 °C. 2. All powers
-
-
2,3
6 W
CIRCUIT
-
-
-
SENSE
PI-2770-032002
May 2003
Output
Power
18 W
35 W
70 W
Max
V O
®
1

Related parts for DPA424

DPA424 Summary of contents

Page 1

... V IN Figure 1. Typical Forward Converter Application. Total Device Dissipation PRODUCT DPA423R DPA424R DPA425R DPA426R Table 1. Notes: 1. Maximum output power is limited by device internal current limit. This is either peak output power or continuous power if adequate heat sinking is provided to keep T assume worst case R forward converter configuration with diode rectification higher output power possible using synchronous rectification ...

Page 2

DPA423-426 Functional Block Diagram ......................................................................................................................................... 3 Pin Functional Description ........................................................................................................................................ 3 DPA-Switch Family Functional Description .............................................................................................................. 4 CONTROL (C) Pin Operation ................................................................................................................................. 4 Oscillator and Switching Frequency ....................................................................................................................... 5 Pulse Width Modulator & Maximum Duty Cycle ..................................................................................................... 6 Minimum Duty ...

Page 3

V C CONTROL ( SHUNT REGULATOR/ ERROR AMPLIFIER - + 5 (LIMIT) CURRENT LIMIT START ADJUST ON/OFF EXTERNAL CURRENT LIMIT ( LINE-SENSE ( OV/UV ...

Page 4

DPA423-426 DPA-Switch Family Functional Description DPA-Switch is an integrated switched mode power supply chip that converts a current at the control input to a duty cycle at the open drain output of a high voltage power MOSFET. During normal operation ...

Page 5

MOSFET from zero to the maximum value over approximately 5 ms. The high voltage current source is turned off at the end of the soft-start external feedback/ supply current is fed into the CONTROL ...

Page 6

DPA423-426 Pulse Width Modulator and Maximum Duty Cycle The pulse width modulator implements voltage mode control by driving the output MOSFET with a duty cycle inversely proportional to the current into the CONTROL pin that is in excess of the ...

Page 7

CONTROL pin voltage reaches 5.8.V. If the power supply loses regulation before reaching the UV lower threshold, the device will enter auto-restart. At the end of each auto-restart cycle (S7), the UV comparator is ...

Page 8

DPA423-426 (typical), the CONTROL pin goes into the hysteretic mode of operation. In this mode, the CONTROL pin goes through alternate charge and discharge cycles between 4.8 V and 5.8 V (see CONTROL Pin Operation section above) and the IC ...

Page 9

Using Feature Pins FREQUENCY (F) Pin Operation The FREQUENCY pin is a digital input pin. Shorting the FREQUENCY pin to SOURCE pin selects the nominal switching frequency of 400 kHz (Figure 9) which is suited for most applications. For other ...

Page 10

DPA423-426 (Enabled) Output MOSFET Switching (Disabled) I (Default) LIMIT Current Limit -21.5 µA -25.5 µ Pin Voltage -250 -200 -150 -100 X Pin Current (µA) Note: These figures provide idealized functional characteristics with typical performance values. Please ...

Page 11

CONTROL Pin EXTERNAL CURRENT LIMIT (X) LINE-SENSE (L) Figure 8. LINE-SENSE (L), and EXTERNAL CURRENT LIMIT (X) Pin Input Simplified Schematic. DPA-Switch 230 µA (Negative Current Sense - ON/OFF, Current Limit Adjustment (Voltage Sense) 1 ...

Page 12

DPA423-426 Typical Uses of FREQUENCY (F) Pin + DC D Input CONTROL Voltage Figure 9. 400 kHz Frequency Operation. Typical Uses of LINE-SENSE (L) and EXTERNAL CURRENT LIMIT (X) Pins + DC Input Voltage D L CONTROL ...

Page 13

Typical Uses of LINE-SENSE (L) and EXTERNAL CURRENT LIMIT (X) Pins (cont Input CONTROL Voltage Figure 15. Externally Set Current Limit output or can be replaced by a manual ...

Page 14

DPA423-426 Typical Uses of LINE-SENSE (L) and EXTERNAL CURRENT LIMIT (X) Pins (cont.) + 619 kΩ Input CONTROL Voltage Figure 21. Active-on Remote ON/OFF with LINE-SENSE and EXTERNAL CURRENT ...

Page 15

... V requiring any other circuit changes. This has been used here to replace the DPA424R with a DPA425R. The selectable 300/400 kHz switching frequency is set to 300 kHz by connecting the FREQUENCY (F) pin to CONTROL (C). DRAIN voltage clamping is provided by VR1, which keeps the peak DRAIN voltage within acceptable limits. Transformer core reset is provided by the gate capacitance of Q1 with R17 in series ...

Page 16

... Each table specifies the input voltage range and assumes a single 5 V output using Schottky diode rectification. For example, referring to Table 1, a DPA424R would typically dissipate converter and has a maximum power capacity the same converter the DPA425R would dissipate 0 ...

Page 17

DPA-Switch may be used for lower power applications where higher efficiency is needed or minimal heat sinking is available. Generally, selecting the next larger device, than is required for power delivery will give the highest efficiency. ...

Page 18

DPA423-426 as close as possible between SOURCE and CONTROL pins for better noise immunity. The feedback optocoupler output should also be located close to the CONTROL and SOURCE pins of DPA-Switch. Heat Sinking To maximize heat sinking of the DPA-Switch ...

Page 19

Solder Side Component Side TOP VIEW V + DPA-Switch - Maximize hatched copper area for optimum heat sinking Via between board layers V Figure 26. Layout Considerations for DPA-Switch using R Package. Transformer Opto- ...

Page 20

... DPA423-426 DRAIN Voltage ............................................ -0.3 to 220 V DRAIN Peak Current: DPA423 ............................... 1.75 A DPA424 ................................. 3.5 A DPA425 .................................... 7 A DPA426 ................................. 9.6 A CONTROL Voltage .......................................... -0 CONTROL Current ............................................... 100 mA LINE SENSE Pin Voltage ................................ -0 EXTERNAL CURRENT LIMIT Pin Voltage .. -0 FREQUENCY Pin Voltage ............................... -0 Thermal Impedance: R Package (θ ) ............... 40 °C/W JA ........................................................................... 30 °C/W (θ ...

Page 21

Parameter Symbol CONTROL FUNCTIONS (cont.) PWM Gain DC reg PWM Gain Temperature Drift Dynamic Z Impedance C Dynamic Impedance Temperature Drift CONTROL Pin Internal Filter Pole SHUTDOWN/AUTO-RESTART CONTROL Pin I C(CH) Charging Current Charging Current Temperature Drift Auto-restart Upper V ...

Page 22

DPA423-426 Parameter Symbol LINE-SENSE (L) AND EXTERNAL CURRENT LIMIT (X) INPUTS (cont) Line Overvoltage or Remote ON/ I OFF Threshold OV Current and Hysteresis (L pin) Remote ON/OFF Negative Thresh- I REM old Current and Hysteresis (X pin) L pin ...

Page 23

... OUTPUT On-State R Resistance DS(ON) Conditions (Unless Otherwise Specified) See Figure 30 ; SOURCE = -40 to 125 ° DPA423 di/dt = 300 mA/µs DPA424 di/dt = 600 mA/µ °C J DPA425 di/dt = 1.25 A/µs DPA426 di/dt = 1.75 A/µ ° )/2 C C(skip °C DPA423 ...

Page 24

... See Note )/ °C C C(skip )/2 C C(skip) B DPA423 Output MOSFET Enabled DPA424 DPA425 400 kHz DPA426 OSC Output MOSFET Disabled 400 kHz L OSC specification by ramping the DRAIN pin voltage up to DSS . Min Typ ...

Page 25

VOLTAGE Figure 27. Duty Cycle Measurement. 120 100 Dynamic 1 = Impedance Slope CONTROL Pin Voltage (V) Figure 28. CONTROL Pin I-V Characteristic 470 Ω 0-15 V NOTE: This ...

Page 26

DPA423-426 BENCH TEST PRECAUTIONS FOR EVALUATION OF ELECTRICAL CHARACTERISTICS The following precautions should be followed when testing DPA-Switch by itself outside of a power supply. The schematic shown in Figure 30 is suggested for laboratory testing of DPA-Switch. When the ...

Page 27

Typical Performance Characteristics (cont.) 1.2 1.0 0.8 0.6 0.4 0.2 0 -50 - 100 125 150 Junction Temperature (°C) Figure 33. Frequency vs. Temperature. 1.2 1.0 0.8 0.6 0.4 0.2 0 -50 - ...

Page 28

DPA423-426 Typical Performance Characteristics (cont.) 1 1.375 - I x 843 kΩ 1.4 ≤ ≤ -200 µA I -25 µA X 1.2 1.0 0.8 0.6 0.4 0.2 0 -225 -175 -125 -250 -200 -150 -100 EXTERNAL ...

Page 29

... Figure 46. On-resistance vs. Temperature. 2.5 Data taken from a typical 2 forward converter design. 1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 In-Circuit Peak Drain Current Normalized to Nominal Device Internal Current Limit Figure 48. Typical Switching Loss. DPA423-426 100 125 150 Temperature (C) Scaling Factors: DPA423 = 0.08 DPA424 = 0.20 DPA425 = 0.55 DPA426 = 1. 5/03 ...

Page 30

DPA423-426 PART ORDERING INFORMATION DPA 423 .390 (9.91) .420 (10.67) .055 (1.40) .066 (1.68) .326 (8.28) .336 (8.53) .208 (5.28) Ref .024 (0.61) .034 (0.86) .315 (8.00) .380 (9.65) .638 (16.21) .050 (1.27) .038 (0.97) ...

Page 31

DPA423-426 J 31 5/03 ...

Page 32

... A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system affect its safety or effectiveness. The PI logo, TOPSwitch , TinySwitch , LinkSwitch and EcoSmart are registered trademarks of Power Integrations, Inc. PI Expert and DPA-Switch are trademarks of Power Integrations, Inc. ©Copyright 2003, Power Integrations, Inc. ...

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