isl6551irec Intersil Corporation, isl6551irec Datasheet

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isl6551irec

Manufacturer Part Number
isl6551irec
Description
Zvs Full Bridge Pwm Controller
Manufacturer
Intersil Corporation
Datasheet
ZVS Full Bridge PWM Controller
The ISL6551IREC is a zero voltage switching (ZVS) full
bridge PWM controller designed for isolated power systems.
This part implements a unique control algorithm for fixed
frequency ZVS current mode control, yielding high efficiency
with low EMI. The two lower drivers are PWM-controlled on
the trailing edge and employ resonant delay while the two
upper drivers are driven at a fixed 50% duty cycle.
This IC integrates many features in a 28 lead 6mmx6mm
QFN package to yield a complete and sophisticated power
supply solution. Control features include programmable soft-
start for controlled start-up, programmable resonant delay
for zero voltage switching, programmable leading edge
blanking to prevent false triggering of the PWM comparator
due to the leading edge spike of the current ramp, adjustable
ramp for slope compensation, drive signals for implementing
synchronous rectification in high output current, ultra high
efficiency applications, and current share support for
paralleling up to 10 units, which helps achieve higher
reliability and availability as well as better thermal
management. Protective features include adjustable cycle-
by-cycle peak current limiting for overcurrent protection, fast
short-circuit protection (in hiccup mode), a latching shutdown
input to turn off the IC completely on output overvoltage
conditions or other extreme and undesirable faults, a non-
latching enable input to accept an enable command when
monitoring the input voltage and thermal condition of a
converter, and VDD undervoltage lockout with hysteresis.
Additionally, the ISL6551IREC includes high current high-
side and low-side totem-pole drivers to avoid additional
external drivers for moderate gate capacitance (up to 1.6nF
at 1MHz) applications, an uncommitted high bandwidth
(10MHz) error amplifier for feedback loop compensation, a
precision bandgap reference with ±1.5% or ±1% tolerance
over recommended operating conditions, and a ±5% “in
regulation” monitor.
In addition to the ISL6551IREC, other external elements
such as transformers, pulse transformers, capacitors,
inductors and Schottky or synchronous rectifiers are
required for a complete power supply solution. A detailed
200W telecom power supply reference design using the
ISL6551IREC with companion Intersil ICs, Supervisor and
Monitor ISL6550 and Half-bridge Driver HIP2100, is
presented in Application Note AN1002.
In addition, the ISL6551IREC can also be designed in push-
pull converters using all of the features except the two upper
drivers and adjustable resonant delay features.
®
1
Data Sheet
1-888-INTERSIL or 1-888-468-3774
2
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
Features
• Full Traceability Through Assembly and Test by
• Enhanced Process Change Notification per MIL-PRF-38535
• Enhanced Obsolescence Management
• High Speed PWM (up to 1MHz) for ZVS Full Bridge
• Current Mode Control Compatible
• High Current High-Side and Low-Side Totem-Pole Drivers
• Adjustable Resonant Delay for ZVS
• 10MHz Error Amplifier Bandwidth
• Programmable Soft-Start
• Precision Bandgap Reference
• Latching Shutdown Input
• Non-latching Enable Input
• Adjustable Leading Edge Blanking
• Adjustable Dead Time Control
• Adjustable Ramp for Slope Compensation
• Fast Short-Circuit Protection (Hiccup Mode)
• Adjustable Cycle-by-Cycle Peak Current Limiting
• Drive Signals to Implement Synchronous Rectification
• VDD Undervoltage Lockout
• Current Share Support
• ±5% “In Regulation” Indication
• QFN Package:
Applications
• Full-Bridge and Push-Pull Converters
• Power Supplies for Off-line and Telecom/Datacom
• Power Supplies for High End Microprocessors and
Date/Trace Code Assignment
Control
- Compliant to JEDEC PUB95 MO-220 QFN - Quad Flat
- Near Chip Scale Package Footprint, which Improves
Servers
September 2, 2008
No Leads - Package Outline
PCB Efficiency and has a Thinner Profile
All other trademarks mentioned are the property of their respective owners.
Copyright © Intersil Americas Inc. 2003-2006, 2008. All Rights Reserved.
|
Intersil (and design) is a registered trademark of Intersil Americas Inc.
ISL6551IREC
FN6762.0

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isl6551irec Summary of contents

Page 1

... ISL6551IREC with companion Intersil ICs, Supervisor and Monitor ISL6550 and Half-bridge Driver HIP2100, is presented in Application Note AN1002. In addition, the ISL6551IREC can also be designed in push- pull converters using all of the features except the two upper drivers and adjustable resonant delay features. 1 ...

Page 2

... Ordering Information PART NUMBER ISL6551IREC ISL 6551IR ISL6551IR-TEC* ISL 6551IR *Please refer to TB347 for details on reel specifications. Pinout R_RESDLY 2 ISL6551IREC PART TEMP RANGE MARKING (° + +85 ISL6551IREC (28 LD QFN) TOP VIEW R_RA 2 ISENSE 3 PKILIM 4 BGREF 5 R_LEB ...

Page 3

... VDDP2, VDDP1 25 VDD 3 ISL6551IREC Reference ground. All control circuits are referenced to this pin. Set the oscillator frequency 1MHz. Adjust the clock dead time from 50ns to 1000ns. Program the resonant delay from 50ns to 500ns. Adjust the ramp for slope compensation (from 50mV to 250mV). ...

Page 4

... ADJUST 5 R_RA 2 CT CLOCK 3 GENERATOR RD ERROR AMP (SEE FIG. 4) EAO 14 13 EAI EANI CIRCUITS REFERENCED TO VSS 4 ISL6551IREC SHUTDOWN SHUTDOWN UVLO LATCH LATCH SHUTDOWN SHUTDOWN LEB PWM LOGIC CURRENT SHARE EXTERNAL SINGLE POINT CONNECTION REQUIRED SOFT SOFT- START START VDDP1 27 UPPER1 ...

Page 5

... Maximum Offset Error Voltage Input Common Mode Range Common Mode Rejection Ratio Power Supply Rejection Ratio Maximum Output Source Current 5 ISL6551IREC Thermal Information Thermal Resistance QFN Package (Notes 1, 2 Maximum Junction Temperature (Plastic Package +150°C Maximum Storage Temperature Range . . . . . . . . . .-65°C to +150°C ...

Page 6

... Resonant Delay Leading Edge Blanking Adjust Range Leading Edge Blanking LATCHING SHUTDOWN (LATSD) Fault Threshold Fault_NOT Threshold Time to Set latch (Note 3) ON/OFF (ONOFF) Turn-off Threshold Turn-on Threshold 6 ISL6551IREC A SYMBOL TEST CONDITIONS Vsatlow Sinking 0.27mA F LVR IpkThr BGREF = 0.1µF, 399kΩ pull-up IpkDel Iss Vcss = 0 ...

Page 7

... Input Reference Threshold (Relative to Vref_in) Recovery (Relative to Vref_in) Threshold (Relative to Vref_in) Recovery (Relative to Vref_in) Transient Rejection (Note 3) NOTE: 3. Limits established by characterization and are not production tested. 7 ISL6551IREC A SYMBOL TEST CONDITIONS Vcs_offset SHARE = 30k SHARE = 30K, Rsource = 1k, OUTPUT REFERENCE = 1 to 5V, (See Figure 10 CS_COMP = 0.1µ ...

Page 8

... R_LEB pin with a resistor. Internal switches gate the analog input to the PWM comparator, implementing the blanking function that eliminates response degrading delays, which would be 8 ISL6551IREC caused if filtering of the current feedback was incorporated. The dead time (t3 and t5) is the delay to turn on the upper ...

Page 9

... C (LATCHING SHUTDOWN) The IC is latched off completely as the LATSD pin is pulled high, and the soft-start capacitor is reset. D (ON/OFF) The latch cannot be reset by the ON/OFF. 9 ISL6551IREC LATCH CANNOT BE RESET BY ON/OFF OVERCURRENT LATCHED OFF/ON E (LATCH RESET) The latch is reset by removing the VDD ...

Page 10

... I_CT VMAX CT CT I_CT 10 ISL6551IREC • This pin must also be decoupled with an 0.1µF low ESR ceramic capacitor. Clock Generator (CT, RD) • This free-running oscillator is set by two external components, as shown in Figure 2. A capacitor charged and discharged with two equal constant current sources and fed into a window comparator to set the clock frequency ...

Page 11

... EANI voltage is higher than the soft-start voltage. Thus, both the output voltage and current of the power supply can be controlled by the soft-start. 11 ISL6551IREC • The clamping voltage determines the cycle-by-cycle peak current limiting of the power supply. It should be set above the EANI and EAO voltages and can be programmed by an external resistor, as shown in Figure 5 using Equation 3 ...

Page 12

... ON/OFF (ON/OFF) • A high standard TTL input (safe also for VDD level) signals the controller to turn on. A low TTL input turns off the controller and terminates all drive signals including the SYNC outputs. The soft-start is reset. 12 ISL6551IREC (SEE FIG. 9) 400mV + SSL - ...

Page 13

... BLANKING TIME R_LEB FIGURE 9. SIMPLIFIED RAMP ADJUST AND LEADING EDGE BLANKING CIRCUITS 13 ISL6551IREC Ramp Adjust (R_RA, ISENSE) • The ramp adjust block adds an offset component (200mV) and a slope adjust component to the ISENSE signal before processing it at the PWM Logic block, as shown in Figure 9 ...

Page 14

... The bandwidth of the current sharing loop should be much lower than that of the voltage loop to eliminate noise pick- up and interactions between the voltage regulation loop and the current loop. A 0.1µF capacitor is recommended 14 ISL6551IREC 30mV ADJ - + OTA FIGURE 10. SIMPLIFIED CURRENT SHARE CIRCUIT between CS_COMP and VSS pins to achieve a low current sharing loop bandwidth (100Hz to 500Hz) ...

Page 15

... Figure 13 shows the block diagram of a power supply system employing the ISL6551IREC full bridge controller. The ISL6551IREC not only is a full bridge PWM controller but also can be used as a push-pull PWM controller. Users can design a power supply by selecting appropriate blocks in the System Blocks Chart based on the power system requirements ...

Page 16

... V IN INPUT PRIMARY FILTER FETs PRIMARY FET CURRENT SENSE FIGURE 13. BLOCK DIAGRAM OF A POWER SUPPLY SYSTEM USING ISL6551IREC CONTROLLER System Blocks Chart Input Filters FIGURE 13A. GENERAL FIGURE 13B. EMI GENERAL Input capacitors are required to absorb the power switch (FET) pulsating currents ...

Page 17

... Four MOSFETs are required for full bridge converters. The drain to source voltage rating of the MOSFETs is Vin. PUSH-PULL Only the two lower MOSFETs are required for push-pull converters. The two upper drivers are not used. The V the MOSFETs is 2xVin. 17 ISL6551IREC Feedback VOPOUT VOPOUT Q2 Q4 Q4_S ...

Page 18

... OUT P– S– FIGURE 18B. CONVENTIONAL FULL BRIDGE 18 ISL6551IREC SCHOTTKY FIGURE 18C. PUSH-PULL AND CURRENT DOUBLER FULL BRIDGE AND CURRENT DOUBLER No center tap is required. The secondary winding carries half of the load, i.e., only half of the load is reflected to the primary. CONVENTIONAL FULL BRIDGE Center tap is required on the secondary side, and no center tap is required on the primary side ...

Page 19

... CS_COMP SYNC2 OFF CSS 11 18 EANI DCOK 12 17 EAI LSTSD 13 16 EAO SHARE 15 14 FIGURE 21. ISL6551IREC CONTROLLER MIC4421BM MIC4421BM SYNC1 IN OUT IN SYNP /LOWER2 GND FIGURE 22A. INVERTING DRIVERS MIC4422BM MIC4422BM IN OUT SYNC2 IN OUT SYNP GND GND FIGURE 22B. NON-INVERTING DRIVERS ...

Page 20

... Upper drivers are not used. No external drivers are required. Secondary control. Operate at the switching frequency. Push-Pull High Current Drivers Upper drivers are not used. External high current drivers are required and less power is dissipated in the ISL6551IREC controller. Secondary control. Operate at the switching frequency. Push-Pull Primary Control Upper drivers are not used ...

Page 21

... FULL BRIDGE DRIVERS FULL BRIDGE HIGH CURRENT DRIVERS External high current drivers are required and less power is dissipated in the ISL6551IREC controller. Secondary control. Operate at the switching frequency. FULL BRIDGE MEDIUM CURRENT DRIVERS No external drivers are required. Secondary control. Operate at the switching frequency. ...

Page 22

Simplified Typical Application Schematics SB+12V UPPER1 UPPER2 LOWER1 LOWER2 SA+12V + OUT - PGND UPPER1 UPPER2 LOWER1 LOWER2 SYNC1 SYNC2 LED SHARE BUS 200W TELECOMMUNICATION POWER SUPPLY (SEE AN1002 FOR DETAILS) SB+48V VDD LO HB VSS ...

Page 23

... However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries. For information regarding Intersil Corporation and its products, see www.intersil.com 23 ISL6551IREC L28.6x6 28 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE (COMPLIANT TO JEDEC MO-220VJJC ISSUE C) ...

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