lm5045sqx National Semiconductor Corporation, lm5045sqx Datasheet

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lm5045sqx

Manufacturer Part Number
lm5045sqx
Description
Full-bridge Pwm Controller With Integrated Mosfet Drivers
Manufacturer
National Semiconductor Corporation
Datasheet

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© 2011 National Semiconductor Corporation
Full-Bridge PWM Controller with Integrated MOSFET
Drivers
General Description
The LM5045 PWM controller contains all of the features nec-
essary to implement Full-Bridge topology power converters
using either current mode or voltage mode control. This de-
vice is intended to operate on the primary side of an isolated
dc-dc converter with input voltage up to 100V. This highly in-
tegrated controller-driver provides dual 2A high and low side
gate drivers for the four external brige MOSFETs plus control
signals for the secondary side synchronous rectifier MOS-
FETs. External resistors program the leading and trailing
edge dead-time between the main and synchronous rectifier
control signals. Intelligent startup of the synchronous recti-
fiers allows monotonic turn-on of the power converter even
with pre-bias load conditions. Additional features include cy-
cle-by-cycle current limiting, hiccup mode restart, pro-
grammable soft-start, synchronous rectifier soft-start and a 2
MHz capable oscillator with synchronization capability and
thermal shutdown.
Packages
Simplified Full-Bridge Power Converter
eTSSOP-28
LLP-28 (5mm x 5mm)
301454
LM5045
Features
Highest Integration Controller for Small Form Factor, High
Density Power Converters
High Voltage Start-up Regulator
Intelligent Sync Rectifier Start-up Allows Linear Turn-on
into Pre-biased Loads
Synchronous Rectifiers Disabled in UVLO mode and
Hiccup Mode
Two Independent, Programmable Synchronous Rectifier
dead-time Adjustments
Four High Current 2A Bridge Gate Drivers
Wide-Bandwidth Opto-coupler Interface
Configurable for either Current Mode or Voltage Mode
Control
Dual-mode Over-Current Protection
Resistor Programmed 2MHz Oscillator
Programmable Line UVLO and OVP
February 24, 2011
www.national.com
30145401

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lm5045sqx Summary of contents

Page 1

... MHz capable oscillator with synchronization capability and thermal shutdown. Packages ■ eTSSOP-28 ■ LLP-28 (5mm x 5mm) Simplified Full-Bridge Power Converter © 2011 National Semiconductor Corporation LM5045 Features ■ Highest Integration Controller for Small Form Factor, High Density Power Converters ■ High Voltage Start-up Regulator ■ ...

Page 2

Connection Diagrams www.national.com Top View 30145402 TSSOP28 2 ...

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... Ordering Information Order Number Package Type LM5045MH eTSSOP-28 LM5045MHX eTSSOP-28 LM5045SQ LLP-28 LM5045SQX LLP-28 Pin Descriptions TSSOP LLP Pin Name Pin 1 25 UVLO Line Under-Voltage Lockout 2 26 OVP/OTP Over Voltage Protection Top View LLP-28 Package NSC Package Drawing MXA28A MXA28A SQA28A ...

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TSSOP LLP Pin Name Pin 3 27 RAMP Input to PWM Comparator Current Sense Input 5 1 SLOPE Slope Compensation Current 6 2 COMP Input to the Pulse Width Modulator An external opto-coupler connected to the COMP ...

Page 5

TSSOP LLP Pin Name Pin 19 15 SR2 Synchronous Rectifier Driver 21 17 VCC Output of Start-Up Regulator 22 18 PGND Power Ground 23, 20 19, 16 LO1, LO2 Low Side Output Driver 24 20 SR1 Synchronous Rectifier Driver 25, ...

Page 6

Absolute Maximum Ratings VIN to GND HS to GND(Note 4) BST1/BST2 to GND BST1/BST2 to HS1/HS2 HO1/HO2 to HS1/HS2(Note 2) LO1/LO2/SR1/SR2(Note GND CC REF,SSOFF,RT,OVP,UVLO to GND RAMP COMP Electrical Characteristics junction temperature range of -40°C to +125°C. ...

Page 7

Symbol Parameter I SSSR charge current SSSR I SSSR discharge current 1 SSSR-DIS1 I SSSR discharge current 2 SSSR-DIS2 SSSR output low voltage SSSR threshold to enable SR1/SR2 Current Sense Input (CS Pin) V Current limit threshold CS CS delay ...

Page 8

Symbol Parameter Comp Pin V COMP current to RAMP offset PWM- RAMP offset SS-OS COMP current to RAMP gain SS to RAMP gain COMP current for SSSR charge current enable COMP to output delay Minimum duty cycle ...

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Typical Performance Characteristics Application Board Efficiency 100 OUT = 3. LOAD CURRENT (A) V and V vs. V VCC REF V vs. I REF REF 36V 48V 72V 25 30 ...

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Dead-Time T1 Threshold vs. Temperature www.national.com , R Dead-Time T1, T2 vs. Temperature 30145457 30145413 - 100 150 TEMPERATURE(°C) 30145454 ...

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Block Diagram FIGURE 1. 11 30145404 www.national.com ...

Page 12

Functional Description The LM5045 PWM controller contains all of the features nec- essary to implement a Full-Bridge topology power converter using either current mode or voltage mode control. This de- vice is intended to operate on the primary side of ...

Page 13

The synchronization pulse width should be between 15 and 200ns. The RT resistor is always required, whether the oscil- lator ...

Page 14

PWM Comparator The LM5045 pulse width modulator (PWM) comparator is a three input device, it compares the signal at the RAMP pin to the loop error signal or the soft-start, whichever is lower, to control the duty cycle. This comparator ...

Page 15

Soft-Start The soft-start circuit allows the power converter to gradually reach a steady state operating point, thereby reducing the start-up stresses and current surges. When bias is supplied to the LM5045, the SS capacitor is discharged by an internal MOSFET. ...

Page 16

Synchronous Rectifier Control Outputs (SR1 & SR2) Synchronous rectification (SR) of the transformer secondary provides higher efficiency, especially for low output voltage converters, compared to the diode rectification. The reduction of rectifier forward voltage drop (0.5V - 1.5V) to 10mV ...

Page 17

Soft-Start of the Synchronous Rectifiers In addition to the basic soft-start already described, the LM5045 contains a second soft-start function that gradually turns on the synchronous rectifiers to their steady-state duty cycle. This function keeps the synchronous rectifiers off dur- ...

Page 18

Soft-Stop Off The Soft-Start Off (SSOFF) pin gives additional flexibility by allowing the power converter to be configured for hard-stop during line UVLO and hiccup mode condition. If the SS OFF FIGURE 8. Stop-Stop Waveforms during a UVLO Event www.national.com ...

Page 19

Table 1: Soft-Stop in Fault Conditions Fault Condition UVLO (UVLO<1.25V) 3x the charging rate OVP (OVP>1.25V) Hiccup (CS>0.75 and RES>1V) 6x the charging rate VCC/VREF UV Internal Thermal Limit Note: All the above conditions are valid with SSOFF pin tied ...

Page 20

The recommended capacitor value range for C 100pF to 1800pF. Referring to Figure 9, it can be seen that C value must be small enough to be discharged with in the FF clock pulse-width which is typically within 50ns. The ...

Page 21

FIGURE 12. Start-up Regulator for VPWR>100V UVLO AND OVP VOLTAGE DIVIDER SELECTION Two dedicated comparators connected to the UVLO and OVP pins are used to detect under voltage and over voltage con- ditions. The threshold values of both these comparators ...

Page 22

FIGURE 13. Basic UVLO Configuration FIGURE 14. Basic OVP Configuration FIGURE 15. UVLO/OVP Divider 22 30145438 30145439 30145443 ...

Page 23

The UVLO and OVP can also be set together using a 3 re- sistor divider ladder as shown in Figure 15 explained in the basic UVLO divider selection. Using the same values the above two examples, ...

Page 24

CURRENT SENSE The CS pin receives an input signal representative of its transformer’s primary current, either from a current sense transformer or from a resistor located at the junction of source pin of the primary switches, as shown in Figure ...

Page 25

HICCUP MODE CURRENT LIMIT RESTART The operation of the hiccup mode restart circuit is explained in the Functional Description section. During a continuous current limit condition, the RES pin is charged with 30µA cur- rent source. The restart delay time ...

Page 26

Evaluation Board Schematic www.national.com 26 ...

Page 27

Physical Dimensions inches (millimeters) unless otherwise noted Molded TSSOP-28 NS Package Number MXA28A 28-Lead LLP Package NS Package Number SQA28A 27 www.national.com ...

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... National Semiconductor and the National Semiconductor logo are registered trademarks of National Semiconductor Corporation. All other brand or product names may be trademarks or registered trademarks of their respective holders. ...

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