ml4818 Microsemi Corporation, ml4818 Datasheet

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ml4818

Manufacturer Part Number
ml4818
Description
Phase Modulation/soft Switching Controller
Manufacturer
Microsemi Corporation
Datasheet

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Part Number:
ml4818CS
Manufacturer:
ML
Quantity:
20 000
GENERAL DESCRIPTION
The ML4818 is a complete phase modulation control IC
suitable for full bridge soft switching converters. Unlike
conventional PWM circuits, the phase modulation
technique allows for zero-voltage switching transitions
and square wave drive across the transformer. The IC
modulates the phases of the two sides of the bridge to
control output power.
The ML4818 can be operated in current mode. The delay
times for the outputs are externally programmable to
allow the zero-voltage switching transitions to take place.
Pulse-by-pulse current limit, integrating fault detection,
and soft start reset are provided. The under-voltage
lockout circuit features a 6V hysteresis with a low starting
current to allow off-line start up with a low power bleed
resistor. A shutdown function powers down the IC, putting
BLOCK DIAGRAM
it into a low quiescent state.
10
13
11
12
2
3
5
8
9
4
SHUTDOWN
CLOCK
R
C
RAMP
E/A OUT
INV
SOFT START
I
LIM
T
T
+5V
RC
3V
RESET
1V
OSC
0.7V
ERROR
+
+
AMP
+
+
I
+
Phase Modulation/Soft Switching Controller
2
MOD
I
1
V+
Q
R
S
Q
R
S
T
R
S
UNDER-VOLTAGE
T FLIP
FLOP
REFERENCE
LOCKOUT
FEATURES
* Some Packages Are Obsolete)
Q
Q
Q
AND
Full bridge phase modulation zero voltage switching
circuit with programmable ZV transition times
Constant frequency operation to 500kHz
Current mode operation
Cycle-by-cycle current limiting with integrating fault
detection and restart delay
Precision buffered 5V reference (+1%)
Four 1.5A peak current totem-pole output drivers
Under-voltage lockout circuit with 6V hysteresis
Power DIP package allows higher dissipation
*PINS 1, 6, 7, 15, 18, 19 AND 23 ARE GND
OUTPUTS
INHIBIT
DELAY
DELAY
DELAY
DELAY
ML4818*
V
V
V
CC
CC
CC
May 1997
A2 OUT
A1 OUT
B1 OUT
B2 OUT
R
DELAY
GND
V
V
REF
CC
16
24
20
17
22
21
14
1
*

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ml4818 Summary of contents

Page 1

... The IC modulates the phases of the two sides of the bridge to control output power. The ML4818 can be operated in current mode. The delay times for the outputs are externally programmable to allow the zero-voltage switching transitions to take place. ...

Page 2

... ML4818 PIN CONNECTION 24-Pin Power DIP GND GND T RAMP OUT OUT LIM E/A OUT GND 6 19 GND GND 7 18 GND INV OUT SOFT START OUT SHUTDOWN 10 15 GND CLOCK 12 13 ...

Page 3

... 1mA A O 12V < V < 25V CC 1mA < I < 10mA O 10Hz to 10kHz T = 125 C, 1000 hrs REF 1 < V < < V < 25V CC ML4818 ) .............................–5mA DELAY MIN TYP. MAX UNITS 410 450 525 kHz –0.3 %/V 0.2 % 375 525 kHz 4.7 5.5 6 ...

Page 4

... ML4818 ELECTRICAL CHARACTERISTICS PARAMETER ERROR AMPLIFIER (Continued) Output Sink Current Output Source Current Output High Voltage Output Low Voltage Unity Gain Bandwidth Slew Rate PHASE MODULATOR RAMP Bias Current EA OUT Zero DC Threshold t , RAMP to Output PD t DELAY R Voltage DELAY SOFT START Charge Current ...

Page 5

... Figure 2). The above sequence is then repeated but with the (set Since opposite polarity on all outputs. DELAY +VIN LEAKAGE B TRANSFORMER DELAY t t PD1 DELAY t t DELAY PD1 B A ML4818 SENSE t DELAY t DELAY t PD1 t DELAY , DELAY 5 ...

Page 6

... ML4818 The ML4818 can also be used in current mode by sensing load current on the RAMP input (pin 3). The four output delay timers are programmed via an external R resistor as shown below. This resistor DELAY value should be no less than 1k . Expressing R k the delay is: ...

Page 7

... OUTPUT CURRENT (A) Figure 8. Output Drive Saturation Voltage vs. Output Current. OUTPUT DRIVER STAGE The ML4818 has four high current high speed totem pole output drivers each capable of 1.5A peak output, designed to quickly switch the gates of capacitive loads, such as power MOSFET transistors. Figure 8 illustrates the saturation characteristics of the ouput drive transistors shown in Figure 7 ...

Page 8

... ML4818 CURRENT LIMIT, FAULT DETECTION AND SOFT START Current limit is implemented when the current sensed on I reaches the 1V limit. At this point, the PWM cycle is LIM terminated. The flip flop (Figure 10) turns on the current source to charge C and remains on for the duration of RST the clock period ...

Page 9

... TEMPERATURE Figure 13. Supply Current vs. Temperature ( C). THERMAL INFORMATION The ML4818 is offered in a Power DIP package. This package features improved thermal conduction through the leadframe. Much of the heat is conducted through the center 4 grounded leads. Thermal dissipation can be improved with this package by using copper area on the board to function as a heat sink ...

Page 10

... ML4818 10 IN5248 x 2 10T 1N5818 IN5248 x 2 1N5818 220pF Figure 16. Offline Full Bridge Converter. 1N5818 ...

Page 11

... PIN 0.070 MIN (1.77 MIN) (4 PLACES) 0.170 MAX (4.32 MAX) 0.125 MIN (3.18 MIN) inches (millimeters) Package: P24N 24-Pin Narrow PDIP 1.240 - 1.260 (31.49 - 32.01) 0.050 - 0.065 0.100 BSC (1.27 - 1.65) (2.54 BSC) SEATING PLANE 0.016 - 0.022 (0.40 - 0.56) ML4818 0.240 - 0.270 0.295 - 0.325 (6.09 - 6.86) (7.49 - 8.26) 0.015 MIN (0.38 MIN) 0.008 - 0.012 0º - 15º (0.20 - 0.31) 11 ...

Page 12

... ORDERING INFORMATION PART NUMBER ML4818CP ML4818CS © Micro Linear 1997 is a registered trademark of Micro Linear Corporation Micro Linear Products described in this document may be covered by one or more of the following patents, U.S.: 4,897,611; 4,964,026; 5,027,116; 5,281,862; 5,283,483; 5,418,502; 5,508,570; 5,510,727; 5,523,940; 5,546,017; 5,559,470; 5,565,761; 5,592,128; 5,594,376; Japan: 2598946; 2619299. Other patents are pending. ...

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