TOP200-4 POWERINT [Power Integrations, Inc.], TOP200-4 Datasheet

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TOP200-4

Manufacturer Part Number
TOP200-4
Description
Three-terminal Off-line PWM Switch
Manufacturer
POWERINT [Power Integrations, Inc.]
Datasheet
TOP200-4/14
TOPSwitch Family
Three-terminal Off-line PWM Switch
Low Cost Replacement for Discrete Switchers
• 20 to 50 fewer components - cuts cost, increases reliability
• Source-connected tab and Controlled MOSFET turn-on
• Allows for a 50% smaller and lighter solution
• Cost competitive with linears above 5 W
Up to 90% Efficiency in Flyback Topology
• Built-in start-up and current limit reduce DC losses
• Low capacitance 700 V MOSFET cuts AC losses
• CMOS controller/gate driver consumes only 6 mW
• 70% maximum duty cycle minimizes conduction losses
Simplifies Design - Reduces Time to Market
• Supported by many reference design boards
• Integrated PWM Controller and 700 V MOSFET in a
• Only one external capacitor needed for compensation,
System Level Fault Protection Features
• Auto-restart and cycle by cycle current limiting functions
• On-chip latching thermal shutdown protects the entire
Highly Versatile
• Implements Buck, Boost, Flyback or Forward topology
• Easily interfaces with both opto and primary feedback
• Supports continuous or discontinuous mode of operation
Description
The TOPSwitch family implements, with only three pins, all
functions necessary for an off-line switched mode control
system: high voltage N-channel power MOSFET with controlled
turn-on gate driver, voltage mode PWM controller with
integrated 100 kHz oscillator, high voltage start-up bias circuit,
bandgap derived reference, bias shunt regulator/error amplifier
for loop compensation and fault protection circuitry. Compared
to discrete MOSFET and controller or self oscillating (RCC)
switching converter solutions, a TOPSwitch integrated circuit
can reduce total cost, component count, size, weight and at the
same time increase efficiency and system reliability. These
reduce EMI and EMI filter costs
industry standard three pin TO-220 package
bypass and start-up/auto-restart functions
handle both primary and secondary faults
system against overload
Product Highlights
®
Figure 1. Typical Application.
* Package Outline: Y03A
devices are intended for 100/110/230 VAC off-line Power
Supply applications in the 0 to 100 W (0 to 50 W universal)
range and 230/277 VAC off-line power factor correction (PFC)
applications in the 0 to 150 W range.
AC
IN
TOP200YAI*
TOP201YAI*
TOP202YAI*
TOP203YAI*
TOP214YAI*
TOP204YAI*
NUMBER
ORDER
PART
TOPSwitch SELECTION GUIDE
TOPSwitch
CONTROL
SOURCE
DRAIN
230 VAC or
w/Doubler
60-100 W 30-50 W
20-45 W
30-60 W
40-70 W
50-85 W
110 VAC
0-25 W
OUTPUT POWER RANGE
FLYBACK
10-22 W
15-30 W
20-35 W
25-42 W
0-12 W
85-265
VAC
50-100 W
60-125 W
75-150 W
PI-1703-112995
20-50 W
30-75 W
BOOST
0-25 W
230/277
PFC/
VAC
July 1996
®

Related parts for TOP200-4

TOP200-4 Summary of contents

Page 1

... TOP200-4/14 TOPSwitch Family Three-terminal Off-line PWM Switch Product Highlights Low Cost Replacement for Discrete Switchers • fewer components - cuts cost, increases reliability • Source-connected tab and Controlled MOSFET turn-on reduce EMI and EMI filter costs • Allows for a 50% smaller and lighter solution • ...

Page 2

... TOP200-4/ CONTROL Z C SHUNT REGULATOR/ ERROR AMPLIFIER - + 5 OSCILLATOR D MAX CLOCK SAW R E Figure 2. Functional Block Diagram. Pin Functional Description DRAIN Pin: Output MOSFET drain connection. Provides internal bias current during start-up operation via an internal switched high- voltage current source. Internal current sense point. ...

Page 3

... Charging C T 5 Off DRAIN the total external capacitance T connected to the CONTROL pin Figure 5. Start-up Waveforms for (a) Normal Operation and (b) Auto-restart. TOP200-4/ Slope = PWM Gain -16%/mA 6 (mA) Switching (a) I CD2 Discharging CD1 Discharging Cycles 95% 5% Off ...

Page 4

... TOP200-4/14 TOPSwitch Family Functional Description (cont.) The first time V reaches the upper C threshold, the high-voltage current source is turned off and the PWM modulator and output transistor are activated, as shown in Figure 5(a). During normal operation (when the output voltage is regulated) feedback control current supplies the V ...

Page 5

... CONTROL pin below the power-up reset threshold resets the latch and allows TOPSwitch to resume normal power supply operation regulated in hysteretic mode when C the power supply is latched off. TOP200-4/14 V C(reset PI-1119-110194 High-voltage Bias Current Source This current source biases TOPSwitch ...

Page 6

... TOP200-4/14 General Circuit Operation Primary Feedback Regulation The circuit shown in Figure simple bias supply using the TOP200. This universal input flyback power supply employs primary-side regulation from a transformer bias winding. This approach is best for low-cost applications requiring isolation and operation within a narrow range of load variation ...

Page 7

... The circuit shown in Figure highly accurate secondary- regulated flyback power supply that will operate from 85 to 265 VAC input voltage. A TL431 shunt regulator directly senses and accurately regulates the output voltage. The effective output TOP200-4/ 120 F ...

Page 8

... TOP200-4/14 BR1 400 CIRCUIT PERFORMANCE: Load Regulation - ±0.2% C6 0.1 F Meets CISPR-22 Class Figure 9. Schematic Diagram Universal Input Power Supply Utilizing the TOP204 and Accurate Optocoupler Feedback. EMI AC FILTER IN C1 220 nF 400 V BR1 400 V TYPICAL PERFORMANCE: Power Factor = 0 ...

Page 9

... Drain Voltage Characteristic curve). Kelvin-connected bypass capacitor and/or compensation network PC Board Bias/Feedback Input Bias/Feedback Return TOP200-4/14 When power is first applied, C3 charges to typically 5.7 volts before TOPSwitch starts. C3 then provides TOPSwitch bias current until the output voltage becomes regulated. When the output voltage becomes regulated, ...

Page 10

... TOP200-4/14 DRAIN Voltage ............................................ -0.3 to 700 V CONTROL Voltage ..................................... - 0 Storage Temperature ...................................... -65 to 125 C (2) Operating Junction Temperature ................. -40 to 150 C (3) Lead Temperature ................................................. 260 C Parameter Symbol CONTROL FUNCTIONS Output f Frequency OSC Maximum DC Duty Cycle MAX Minimum DC Duty Cycle MIN PWM Gain PWM Gain ...

Page 11

... TOP202 di/dt = 250 mA 25˚C j TOP203 di/dt = 330 mA 25˚C j TOP214 di/dt = 420 mA 25˚C j TOP204 di/dt = 500 mA 25˚ See Figure 13 S2 open TOP200-4/14 Min Typ Max Units 4.7 V 0.6 1 1.2 Hz 0.415 0.585 0.830 1.17 1.25 1.75 A 1.50 2.10 1.88 2.63 2.25 3.15 150 ...

Page 12

... TOP200-4/14 Parameter Symbol OUTPUT ON-State R Resistance DS(ON) OFF-State I Current DSS Breakdown BV Voltage DSS Rise t Time r Fall t Time f SUPPLY DRAIN Supply Voltage Shunt Regulator V Voltage C(SHUNT) Shunt Regulator Temperature Drift I CD1 CONTROL Supply/ Discharge Current I CD2 12 D 7/96 Conditions (Unless Otherwise Specified) See Figure 14 ...

Page 13

... DRAIN voltage for low voltage operation C TYPICAL CONTROL PIN I-V CHARACTERISTIC 120 100 PI-1215-091794 Figure 13. TOPSwitch CONTROL Pin I-V Characteristic TOP200-4/14 Latched Shutdown Trigger Current (45 mA) Dynamic 1 = Impedance Slope CONTROL Pin Voltage (V) 470 470 ...

Page 14

... TOP200-4/14 BENCH TEST PRECAUTIONS FOR EVALUATION OF ELECTRICAL CHARACTERISTICS The following precautions should be followed when testing TOPSwitch by itself outside of a power supply. The schematic shown in Figure 14 is suggested for laboratory testing of TOPSwitch. When the DRAIN supply is turned on, the part will be in the auto-restart mode. ...

Page 15

... DRAIN CAPACITANCE POWER 500 Scaling Factors: TOP204 1.00 400 TOP214 0.83 TOP203 0.67 TOP202 0.50 TOP201 0.33 300 TOP200 0.17 200 100 0 0 200 400 DRAIN Voltage (V) TOP200-4/14 C OSS vs. DRAIN VOLTAGE 1000 Scaling Factors: TOP204 1.00 TOP214 0.83 TOP203 0.67 TOP202 0.50 TOP201 0.33 TOP200 0.17 100 10 0 200 400 DRAIN Voltage (V) 600 600 ...

Page 16

... TOP200-4/14 Y03A mm DIM inches .460-.480 11.68-12. .400-.415 10.16-10.54 C .236-.260 5.99-6.60 6.10 - REF. D .240 - REF. 13.21-14.22 E .520-.560 .028-.038 .71-. .045-.055 1.14-1.40 H .090-.110 2.29-2.79 4.19-4.70 J .165-.185 1.14-1.40 K .045-.055 2.41-2.92 L .095-.115 .015-.020 .38-. .705-.715 17.91-18.16 O .146-.156 3.71-3.96 2.62-2.87 P .103-.113 * LEADS AND TAB ARE SOLDER PLATED Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability ...

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