TOP242R POWERINT [Power Integrations, Inc.], TOP242R Datasheet - Page 30

• Manufacturer Part Number: TOP242R
• Description: TOPSwitch -GX Family Extended Power, Design Flexible, EcoSmart, Integrated Off-line Switcher
• Manufacturer: POWERINT [Power Integrations, Inc.]

A high V
of TOPSwitch-GX. An RCD clamp provides tighter clamp
voltage tolerance than a Zener clamp and allows a V
150 V. RCD clamp dissipation can be minimized by reducing
the external current limit as a function of input line voltage (see
Figure 21 and 35). The RCD clamp is more cost effective than
the Zener clamp but requires more careful design (see quick
design checklist).
Output Diode
The output diode is selected for peak inverse voltage, output
current, and thermal conditions in the application (including
heatsinking, air circulation, etc.). The higher DC
TOPSwitch-GX along with an appropriate transformer turns ratio
can allow the use of a 60 V Schoktty diode for higher efficiency
on output voltages as high as 15 V (see Figure 41. A 12 V, 30 W
design using a 60 V Schottky for the output diode).
Bias Winding Capacitor
Due to the low frequency operation at no-load a 1 µF bias
winding capacitor is recommended.
Soft-Start
Generally a power supply experiences maximum stress at
start-up before the feedback loop achieves regulation. For a
period of 10 ms the on-chip soft-start linearly increases the duty
cycle from zero to the default DC
primary current limit increases from 85% to 100% over the same
period. This causes the output voltage to rise in an orderly
manner allowing time for the feedback loop to take control of the
duty cycle. This reduces the stress on the TOPSwitch-GX
MOSFET, clamp circuit and output diode(s), and helps prevent
transformer saturation during start-up. Also soft-start limits the
amount of output voltage overshoot, and in many applications
eliminates the need for a soft-finish capacitor.
EMI
The frequency jitter feature modulates the switching frequency
over a narrow band as a means to reduce conducted EMI peaks
associated with the harmonics of the fundamental switching
frequency. This is particularly beneficial for average detection
mode. As can be seen in Figure 46, the benefits of jitter increase
with the order of the switching harmonic due to an increase in
frequency deviation.
The FREQUENCY pin of TOPSwitch-GX offers a switching
frequency option of 132 kHz or 66 kHz. In applications that
require heavy snubbers on the drain node for reducing high
frequency radiated noise (for example, video noise sensitive
applications such as VCR, DVD, monitor, TV, etc.), operating at
66 kHz will reduce snubber loss resulting in better efficiency.
Also, in applications where transformer size is not a concern, use
of the 66 kHz option will provide lower EMI and higher
efficiency. Note that the second harmonic of 66 kHz is still
below 150 kHz, above which the conducted EMI specifications
get much tighter.
30
TOP242-250
G
1/02
OR
is required to take full advantage of the wider DC
MAX
at turn on. In addition, the
OR
as high as
MAX
MAX
of
For 10 W or below, it is possible to use a simple inductor in
place of a more costly AC input common mode choke to meet
worldwide conducted EMI limits.
Transformer Design
It is recommended that the transformer be designed for
maximum operating flux density of 3000 Gauss and a peak flux
density of 4200 Gauss at maximum current limit. The turns ratio
should be chosen for a reflected voltage (V
135 V whenusing a Zener clamp, or 150 V (max) when using
RCD clamp with current limit reduction with line voltage
(overload protection).
For designs where operating current is significantly lower than
the default current limit, it is recommended to use an externally
set current limit close to the operating peak current to reduce
peak flux density and peak power (see Figures 20 and 34). In
most applications, the tighter current limit tolerance, higher
-10
-10
-20
-10
-10
-20
80
70
60
50
40
30
20
80
70
60
50
40
30
20
Figure 46a. TOPSwitch-II Full Range EMI Scan
Figure 46b. TOPSwitch-GX Full Range EMI Scan (132 kHz,
0
0
0.15
0.15
with jitter) with Identical Circuitry and
Conditions.
(100 kHz, no jitter).
TOPSwitch-GX (with jitter)
TOPSwitch-II (no jitter)
Frequency (MHz)
Frequency (MHz)
1
1
OR
) no greater than
EN55022B (QP)
EN55022B (AV)
EN55022B (QP)
EN55022B (AV)
10
10
30
30