TOP252-262 POWERINT [Power Integrations, Inc.], TOP252-262 Datasheet

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TOP252-262

Manufacturer Part Number
TOP252-262
Description
Enhanced EcoSmart, Integrated Off-Line Switcher with Advanced Feature Set and Extended Power Range
Manufacturer
POWERINT [Power Integrations, Inc.]
Datasheet
Product Highlights
Lower System Cost, Higher Design Flexibility
www.powerint.com
TOP252-262
TOPSwitch-HX Family
Enhanced EcoSmart
Advanced Feature Set and Extended Power Range
TOP252PN/GN
TOP252MN
TOP253PN/GN
TOP253MN
TOP254PN/GN
TOP254MN
TOP255PN/GN
TOP255MN
TOP256PN/GN
TOP256MN
TOP257PN/GN
TOP257MN
TOP258PN/GN
TOP258MN
Table 1.
Output Power Table
Multi-mode operation maximizes effi ciency at all loads
New eSIP-7F and eSIP-7C packages
No heatsink required up to 35 W using P, G and M packages
with universal input voltage and up to 48 W at 230 VAC
Output overvoltage protection (OVP) is user programmable for
latching/non-latching shutdown with fast AC reset
Line undervoltage (UV) detection prevents turn-off glitches
Line overvoltage (OV) shutdown extends line surge limit
Accurate programmable current limit
Optimized line feed-forward for line ripple rejection
132 kHz frequency (254Y-258Y and all E/L packages) reduces
transformer and power supply size
Frequency jittering reduces EMI fi lter cost
Product
Low thermal impedance junction-to-case (2 °C per watt)
Low height is ideal for adapters where space is limited
Simple mounting using a clip to aid low cost manufacturing
Horizontal eSIP-7F package ideal for ultra low height adapter
and monitor applications
Extended package creepage distance from DRAIN pin to
adjacent pin and to heat sink
Allows both primary and secondary sensing
Half frequency option for video applications
Output Power Table. (for notes see page 2).
5
Adapter
15 W
16 W
19 W
21 W
25 W
29 W
9 W
230 VAC ±15%
1
®
Frame
®
Open
15 W
25 W
28 W
30 W
34 W
41 W
48 W
, Integrated Off-Line Switcher with
2
4
119 W
140 W
Peak
21 W
21 W
38 W
43 W
47 W
62 W
54 W
81 W
63 W
98 W
70 W
77 W
3
Adapter
11 W
13 W
15 W
19 W
22 W
6 W
9 W
1
85-265 VAC
Frame
Open
10 W
15 W
20 W
22 W
26 W
30 W
35 W
2
Peak
Figure 1.
13 W
13 W
25 W
29 W
30 W
40 W
35 W
52 W
40 W
64 W
45 W
78 W
50 W
92 W
Heatsink is connected to SOURCE for low EMI
Improved auto-restart delivers <3% of maximum power in
short circuit and open loop fault conditions
Accurate hysteretic thermal shutdown function automatically
recovers without requiring a reset
Fully integrated soft-start for minimum start-up stress
Extended creepage between DRAIN and all other pins
improves fi eld reliability
AC
IN
3
TOPSwitch-HX
TOP252EN
TOP253EN
TOP254EN/YN
TOP255EN/YN
TOP255LN
TOP256EN/YN
TOP256LN
TOP257EN/YN
TOP257LN
TOP258EN/YN
TOP258LN
TOP259EN/YN
TOP259LN
TOP260EN/YN
TOP260LN
TOP261EN/YN
TOP261LN
TOP262EN
TOP262LN
Typical Flyback Application.
Product
6
6
5
7
D
S
Adapter
105 W
105 W
128 W
128 W
147 W
147 W
177 W
177 W
177 W
177 W
10 W
21 W
30 W
40 W
40 W
60 W
60 W
85 W
85 W
230 VAC ±15%
CONTROL
X
V
1
F
Frame
119 W
157 W
105 W
195 W
122 W
238 W
162 W
275 W
190 W
333 W
244 W
333 W
244 W
Open
C
21 W
43 W
62 W
81 W
81 W
88 W
2
Adapter
118 W
118 W
118 W
118 W
13 W
20 W
26 W
26 W
40 W
40 W
55 W
55 W
70 W
70 W
80 W
80 W
93 W
93 W
6 W
85-265 VAC
PI-4510-100206
January 2009
1
OUT
Frame
DC
119 W
148 W
171 W
120 W
200 W
140 W
254 W
177 W
254 W
177 W
Open
13 W
29 W
43 W
57 W
57 W
86 W
64 W
78 W
92 W
+
-
2

Related parts for TOP252-262

TOP252-262 Summary of contents

Page 1

... TOP252-262 ® TOPSwitch-HX Family ® Enhanced EcoSmart , Integrated Off-Line Switcher with Advanced Feature Set and Extended Power Range Product Highlights Lower System Cost, Higher Design Flexibility Multi-mode operation maximizes effi ciency at all loads • New eSIP-7F and eSIP-7C packages • Low thermal impedance junction-to-case (2 °C per watt) • ...

Page 2

... TOP252-262 ® EcoSmart – Energy Effi cient Energy effi cient over entire load range • No-load consumption • Less than 200 mW at 230 VAC • Standby power for 1 W input • >600 mW output at 110 VAC input • >500 mW output at 265 VAC input • ...

Page 3

... A High Effi ciency Universal Input Power Supply ........................................................................................... 24 Key Application Considerations .............................................................................................................................. 25 TOPSwitch-HX vs.TOPSwitch-GX ....................................................................................................................... . 25 TOPSwitch-HX Design Considerations .................................................................................................................. 26 TOPSwitch-HX Layout Considerations ................................................................................................................... 27 Quick Design Checklist .......................................................................................................................................... 31 Design Tools .......................................................................................................................................................... 31 Product Specifi cations and Test Conditions .......................................................................................................... 32 Typical Performance Characteristics .................................................................................................................... 39 Package Outlines .................................................................................................................................................... 43 Part Ordering Information ........................................................................................................................................ 47 www.powerint.com Section List TOP252-262 3 Rev. F 01/09 ...

Page 4

... TOP252-262 V C CONTROL ( SHUNT REGULATOR/ ERROR AMPLIFIER - 5 (LIMIT) CURRENT LIMIT ADJUST ON/OFF STOP LOGIC MULTI- FUNCTION (M) V OVP OV/ UV LINE DC SENSE MAX K PS(UPPER) K PS(LOWER) Figure 3a. Functional Block Diagram (P and G Packages CONTROL ( SHUNT REGULATOR/ ERROR AMPLIFIER ...

Page 5

... SHUTDOWN/ AUTO-RESTART HYSTERETIC THERMAL SHUTDOWN STOP SOFT START D OSCILLATOR MAX DC MAX WITH JITTER CLOCK F REDUCTION F REDUCTION SOFT START I OFF PWM FB I PS(UPPER) I PS(LOWER) TOP252-262 INTERNAL SUPPLY - + K - PS(UPPER PS(LOWER) + CURRENT LIMIT COMPARATOR SOURCE (S) CONTROLLED TURN-ON GATE DRIVER S Q LEADING EDGE R BLANKING PI-4511-082907 ...

Page 6

... TOP252-262 Pin Functional Description DRAIN (D) Pin: High-voltage power MOSFET DRAIN pin. The internal start-up bias current is drawn from this pin through a switched high- voltage current source. Internal current limit sense point for drain current. CONTROL (C) Pin: Error amplifi er and feedback current input pin for duty cycle control ...

Page 7

... Multi-mode operation optimizes and improves the power supply effi ciency over the entire load range while maintaining good cross regulation in multi-output supplies. TOP252-262 Auto-Restart Slope = PWM Gain (constant over load range) Full Frequency Mode Variable ...

Page 8

... TOP252-262 4. Switching frequency of 132 kHz reduces the transformer size with no noticeable impact on EMI. 5. Frequency jittering reduces EMI in the full frequency mode at high load condition. 6. Hysteretic over-temperature shutdown ensures automatic recovery from thermal fault. Large hysteresis prevents circuit board overheating. 7. Packages with omitted pins and lead forming provide large drain creepage distance ...

Page 9

... The CONTROL pin dynamic impedance Z CONTROL pin clamps external circuit signals to the V level. The CONTROL pin current in excess of the supply ) C current is separated by the shunt regulator and becomes the feedback current I TOP252-262 through the MAX is increased beyond PS(UPPER) LIMIT ...

Page 10

... TOP252-262 LINE 0 V S14 S15 S13 S12 DRAIN OUT Note: S0 through S15 are the output states of the auto-restart counter Figure 11. Typical Waveforms for (1) Power Up (2) Normal Operation (3) Auto-Restart (4) Power Down. On-Chip Current Limit with External Programmability The cycle-by-cycle peak drain current limit circuit uses the output MOSFET ON-resistance as a sense resistor ...

Page 11

... TOP252-262 or I exceeds goes below goes below the power and then back to normal. C(RESET) or exceeds no longer than OV(LS ✓ ✓ ✓ ...

Page 12

... TOP252-262 X Pin (Enabled) Output MOSFET Switching (Disabled) I (Default) LIMIT Current Limit DC (78%) MAX Maximum Duty Cycle V BG Pin Voltage -250 -200 -150 X and V Pins ( and M Packages) and M Pin (P and G Packages) Current (μA) Note: This figure provides idealized functional characteristics with typical performance values. Please refer to the parametric table and typical performance characteristics sections of the data sheet for measured data ...

Page 13

... TOP252-262 Soft-Start The 17 ms soft-start sweeps the peak drain current and switching frequency linearly from minimum to maximum value by operating through the low frequency PWM mode and the variable frequency mode before entering the full frequency mode ...

Page 14

... TOP252-262 CONTROL (C) EXTERNAL CURRENT LIMIT (X) VOLTAGE MONITOR (V) Figure 13a. VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pin Input Simplifi ed Schematic. CONTROL (C) MULTI-FUNCTION (M) Figure 13b. MULTI-FUNCTION (M) Pin Input Simplifi ed Schematic. 14 Rev. F 01/09 Y, E/L and M Package TOPSwitch-HX 200 A (Negative Current Sense - ON/OFF, Current Limit Adjustment) ...

Page 15

... Typical Uses of FREQUENCY (F) Pin + DC D Input CONTROL Voltage Figure 14. Full Frequency Operation (132 kHz). www.powerint.com Input Voltage C PI-2654-071700 Figure 15. Half Frequency Operation (66 kHz). TOP252-262 + DC D CONTROL PI-2655-071700 15 Rev. F 01/09 ...

Page 16

... Input Voltage D V CONTROL Figure 16c. Three Terminal Operation (VOLTAGE MONITOR and EXTERNAL CURRENT LIMIT Features Disabled. FREQUENCY Pin Tied to SOURCE or CONTROL Pin) for TOP252-262 L and E Packages Input Voltage CONTROL Reset Figure 18. Line-Sensing for Undervoltage, Overvoltage, Line Feed-Forward and Latched Output Overvoltage Protection ...

Page 17

... PI-4722-021308 Figure 23. Current Limit Reduction with Line Voltage. can be an optocoupler . DC R Input Voltage C ON/OFF PI-2625-011008 Figure 25. Active-on Remote ON/OFF with Externally Set Current Limit. TOP252-262 + × For Values Shown V = 457.2 VDC 1N4148 ...

Page 18

... TOP252-262 Typical Uses of VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pins (cont Input Voltage CONTROL TOP259-261YN would S X use the G pin as the return for Figure 26. Active-on Remote ON/OFF with Line-Sense and External Current Limit. Figure 28. Line-Sensing for Undervoltage, Overvoltage, Line Feed-Forward and ...

Page 19

... LIMIT DC See Figures 55b for other Input resistor values ( Voltage IL select different I values. LIMIT C PI-4733-021308 Figure 36. Current Limit Reduction with Line Voltage (Not Normally Required – See M Pin Operation Description). TOP252-262 × × For 102 ...

Page 20

... TOP252-262 Typical Uses of MULTI-FUNCTION (M) Pin (cont output or can be replaced by a manual switch. DC Input Voltage D M CONTROL Q R ON/OFF Figure 37. Active-on (Fail Safe) Remote ON/OFF. + ON/OFF Input Voltage CONTROL Figure 39. Active-off Remote ON/OFF with Externally Set Current Limit (see M Pin Operation Description) ...

Page 21

... R4 VR2 1N5250B 5.1 k U2B TOPSwitch-HX PS2501 1-H-A TOP258PN CONTROL 6.8 C8 100 TOP252-262 C12 470 pF 100 V C13 C14 C15 L2 680 F 680 F 220 F 3 C18 R12 L3 220 C17 C10 2200 C11 2 ...

Page 22

... TOP252-262 A High Effi ciency, 150 W, 250 – 380 VDC Input Power Supply The circuit shown in Figure 42 delivers 150 84% effi ciency using a TOP258Y from a 250 VDC to 380 VDC input input is shown, as typically at this power level a power factor correction stage would precede this supply, providing the DC input ...

Page 23

... CONTROL TOPSwitch-HX R12 C6 6 7.5 k 100 nF TOP258MN 2N3904 R18 39 k TOP252-262 R19 C26 68 100 pF 0 C20 C31 330 3.3 H D6-D7 STPS3150 C13 10 F C10 ...

Page 24

... TOP252-262 A High Effi ciency Universal Input Power Supply The circuit shown in Figure 44 delivers 88% effi ciency using a TOP260EN operating over an input voltage range of 90 VAC to 265 VAC. Capacitors C1 and C6 and inductors L1 and L2 provide common mode and differential mode EMI fi ltering. Capacitor C2 is the bulk fi ...

Page 25

... LIMIT LIMIT trim at 0.7 × I LIMIT 25 μA (4 MΩ sense impedance sweep through multi- mode characteristic TOP252-262 TOPSwitch-HX Advantages Improved effi ciency over load (e.g. at 25% load • point) Improved standby effi ciency • Improved no-load consumption • Protects power supply output during open loop fault • ...

Page 26

... TOP252-262 TOPSwitch-HX Design Considerations Power Table The data sheet power table (Table 1) represents the maximum practical continuous output power based on the following conditions output. 2. Schottky or high effi ciency output diode. 3. 135 V refl ected voltage (V ) and effi ciency estimates ...

Page 27

... In Figures narrow trace is shown between the output rectifi er and output fi lter capacitor. This trace acts as a thermal relief between the rectifi er and fi lter capacitor to prevent excessive heating of the capacitor. TOP252-262 27 Rev. F 01/09 ...

Page 28

... TOP252-262 Optional PCB slot for external heatsink in contact with SOURCE pins Input Filter Capacitor JP1 R1 Maximize hatched copper areas ( ) for optimum heat sinking Figure 46. Layout Considerations for TOPSwitch-HX Using P-Package. Optional PCB slot for external heatsink in contact with SOURCE pins ...

Page 29

... R4 VR2 Isolation Barrier C6 Capacitor VR1 HS1 R22 D6 R14 R8 R9 JP2 R5 VR2 TOP252-262 Y1- C6 R12 C10 Output Filter D3 C7 R13 R15 U2 R17 R12 - DC + Out Y1- C7 Output Filter R12 C16 D8 Transformer C17 R20 C10 ...

Page 30

... TOP252-262 Input Filter Capacitor R11 R5 Figure 50a. Layout Considerations for TOPSwitch-HX Using E-Package and Operating at 66 kHz. Input Filter Capacitor R11 R5 Figure 50b. Layout Considerations for TOPSwitch-HX Using E-Package and Operating at 132 kHz. 30 Rev. F 01/09 Isolation Barrier ...

Page 31

... R the worst case maximum specifi cation. does not DS Design Tools Up-to-date information on design tools can be found at the Power Integrations website: www.powerint.com TOP252-262 R12 C16 D8 HS2 Output Rectifier Output Filter ...

Page 32

... SOURCE = -40 to 125 °C J See Figure 54 (Unless Otherwise Specifi ed) FREQUENCY Pin Connected to SOURCE TOP252-258Y TOP255-262L TOP252-262E FREQUENCY Pin °C Connected to CONTROL J TOP252-258Y TOP255-262L TOP252-262E TOP252-258P/G/M TOP259-261Y 132 kHz Operation 66 kHz Operation I ≤ ≤ V(DC) M M(DC ...

Page 33

... See Figure °C J See Note °C J See Note ° ° ° See Note A Threshold °C J Hysteresis Threshold °C J Hysteresis TOP252-262 Min Typ Max Units 1.0 1.6 2.2 1.3 1.9 2.5 mA 1.6 2.2 2.9 4.4 5.8 4.7 6.1 5.1 6.5 mA 4.6 6.0 5.1 6.5 6.0 7.4 Ω 0.18 %/°C 7 kHz 50 ...

Page 34

... TOP252-262 Parameter Symbol Multi-Function (M), Voltage Monitor (V) and External Current Limit (X) Inputs Output Overvoltage Latching Shutdown I OV(LS) Threshold Current Pin Reset Voltage V(TH) V M(TH) Remote ON/OFF Negative Threshold I Current and Hysteresis REM ( Pin Pin Short Circuit V(SC) Current I M(SC Pin Short Circuit ...

Page 35

... TOP257LN di/dt = 530 mA/μ °C J TOP257YN/EN di/dt = 705 mA/μ °C J TOP258PN/GN di/dt = 170 mA/μ °C J TOP258MN di/dt = 310 mA/μ °C J TOP258LN di/dt = 620 mA/μ °C J TOP252-262 Min Typ Max Units 0.400 0.43 0.460 0.400 0.43 0.460 0.697 0.75 0.803 0.790 0.85 0.910 0.790 0.85 0.910 0.93 1.00 1.07 1.209 1.30 1 ...

Page 36

... TOP252-262 Parameter Symbol Circuit Protection (cont.) Self Protection Current Limit I LIMIT (See Note C) Initial Current Limit I INIT Power Coeffi cient P COEFF Leading Edge t Blanking Time LEB Current Limit Delay t IL(D) Thermal Shutdown Temperature Thermal Shutdown Hysteresis Power-Up Reset V Threshold Voltage C(RESET) ...

Page 37

... Output MOSFET Disabled and f i.e. I × where f LIMIT OSC, LIMIT(TYP) OSC drain voltage. The capacitance of electrolytic capacitors drops signifi cantly at tempera- DC specifi cation by ramping the DRAIN pin voltage up to but not DSS TOP252-262 Min Typ Max 1.45 1.70 2.25 2.60 1.20 1.40 1.80 2.10 1.05 1.20 1.55 1.80 0.90 1.05 1.35 1.55 18 ...

Page 38

... TOP252-262 VOLTAGE Figure 51. Duty Cycle Measurement. 120 100 Dynamic Impedance CONTROL Pin Voltage (V) Figure 52. CONTROL Pin I-V Characteristic. TOP254-258 Y, all Packages (X and V Pins) 470 Ω 470 Ω μF NOTES: 1. This test circuit is not applicable for current limit or output characteristic measurements. ...

Page 39

... O C. -150 -100 ( μ Notes: 1. Maximum and Minimum levels are based on characterization Includes the variation pin voltage Maximum Typical Minimum kΩ TOP252-262 PI-4754-120307 Typical -50 0 PI-4755-120307 1 125 O C. 0.9 . 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0 1.1 1 ...

Page 40

... TOP252-262 Typical Performance Characteristics (cont.) 1.1 1.0 0.9 -50 - Junction Temperature ( C) Figure 56. Breakdown Voltage vs. Temperature. 1.2 1.0 0.8 0.6 0.4 0.2 0 -50 - Junction Temperature ( C) Figure 58. Internal Current Limit vs. Temperature. 1.2 1.0 0.8 0.6 0.4 0.2 0 -50 - Junction Temperature ( C) Figure 60. Overvoltage Threshold vs. Temperature. 40 Rev. F 01/09 75 100 125 150 Figure 57. Frequency vs. Temperature. 75 100 125 150 Figure 59 ...

Page 41

... Figure 64. Control Current Out at 0% Duty Cycle vs. Temperature. www.powerint.com 400 500 EXTERNAL CURRENT LIMIT Pin Current ( A) Figure 62b. EXTERNAL CURRENT LIMIT Pin Voltage vs. Current. Figure 63b. MULTI-FUNCTION Pin Voltage vs. Current (Expanded). 75 100 125 150 Figure 65. Maximum Duty Cycle Reduction Onset Threshold TOP252-262 1 1.354 - 1147.5 × I 1.759 × 1.4 ...

Page 42

... TOP252-262 Typical Performance Characteristics (cont CASE T = 100 C CASE Drain Voltage (V) Figure 66. Output Characteristics. 10000 Scaling Factors: TOP262 TOP261 TOP260 TOP259 1000 TOP258 TOP257 TOP256 TOP255 TOP254 TOP253 100 TOP252 10 0 100 ...

Page 43

... Minimum metal to metal spacing at the package body for omitted pin locations is .068 in. (1.73 mm). PIN 7 5. Position of terminals to be measured at a location .25 (6.35) below the package body. .150 (3.81) 6. All terminals are solder plated. TOP252-262 .165 (4.19) .185 (4.70) .045 (1.14) .055 (1.40) .234 (5.94) .261 (6.63) .570 (14.48) REF. 7° ...

Page 44

... TOP252-262 ⊕ .004 (.10) -E- .240 (6.10) .260 (6.60) Pin 1 .367 (9.32) -D- .387 (9.83) .125 (3.18) .145 (3.68) -T- SEATING PLANE .100 (2.54) BSC .048 (1.22) .053 (1.35) .014 (.36) ⊕ .010 (.25) M .022 (.56 .367 (9.32) .387 (9.83) .200 (5.08) Max SEATING PLANE .020 (.51) Min .070 (1.78) BSC .030 (.76) .040 (1.02) 44 Rev. F 01/09 DIP-8C Notes: 1 ...

Page 45

... Solder Pad Dimensions MINIMUM .057 (1.45) .068 (1.73) (NOTE 5) .004 (.10) .009 (.23) .004 (.10) .036 (0.91) .012 (.30) .044 (1.12) TOP252-262 Notes: .060 .046 1. Controlling dimensions are inches. Millimeter sizes are shown in parentheses. .080 2. Dimensions shown do not include mold flash or other protrusions. Mold flash or protrusions shall not exceed ...

Page 46

... TOP252-262 2 0.403 (10.24) A 0.397 (10.08 0.325 (8.25) 0.320 (8.13) Pin #1 I.D. 0.070 (1.78) Ref. 0.050 (1.27) 3 0.020 M 0. FRONT VIEW 10° Ref. All Around 0.021 (0.53) 0.019 (0.48) 0.048 (1.22) 0.046 (1.17) 0.378 (9.60) Ref. 0.019 (0.48) Ref. END VIEW Notes: 1. Dimensioning and tolerancing per ASME Y14.5M-1994. 2. Dimensions noted are determined at the outermost ...

Page 47

... Pure Matte Tin (Pb-Free) ( and Y Packages) G Green Mold Compound (TOP256 E package only) • Tape & Reel and Other Options Blank Standard Confi gurations TL G Package (1000 min/mult.) TOP252-262 0.224 (5.69) Ref. 0.177 (4.50) Ref. 0.490 (12.45) Ref. 0.173 (4.40) 0.163 (4.15 0.089 (2.26) ...

Page 48

Revision Notes B Data sheet release C Added L package and TOP262 D Changed eSIP-7E to eSIP-7F. Added detail to PI-4917 and PI-5204. E Released TOP255-259LN and TOP262EN parts. F Added note for TOP256 P halogen free part availability For ...

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