TOP266EG/VG POWERINT [Power Integrations, Inc.], TOP266EG/VG Datasheet

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TOP266EG/VG

Manufacturer Part Number
TOP266EG/VG
Description
Integrated Off-Line Switcher with EcoSmart Technology for Highly Efficient Power Supplies
Manufacturer
POWERINT [Power Integrations, Inc.]
Datasheet
Product Highlights
EcoSmart
High Design Flexibility for Low System Cost
Extensive Protection Features
Advanced Package Options
www.powerint.com
TOP264-271
TOPSwitch-JX Family
Integrated Off-Line Switcher with EcoSmart
for Highly Efficient Power Supplies
TOP264VG
TOP265VG
TOP266VG
TOP267VG
TOP268VG
TOP269VG
TOP270VG
TOP271VG
Output Power Table
Table 1.
Notes:
1. See Key Application Considerations section for more details.
2. Minimum continuous power in a typical non-ventilated enclosed adapter measured at +50 °C ambient temperature.
3. Minimum continuous power in an open frame design at +50 °C ambient temperature.
4. 230 VAC or 110/115 VAC with doubler.
5. Packages: E: eSIP-7C, V: eDIP-12. See Part Ordering Information section.
Energy efficient over entire load range
No-load consumption below 100 mW at 265 VAC
Up to 750 mW standby output power for 1 W input at 230 VAC
Multi-mode PWM control maximizes efficiency at all loads
132 kHz operation reduces transformer and power supply size
Accurate programmable current limit
Optimized line feed-forward for line ripple rejection
Frequency jittering reduces EMI filter cost
Fully integrated soft-start for minimum startup stress
725 V rated MOSFET
Auto-restart limits power delivery to <3% during overload faults
Output overvoltage protection (OVP)
Line undervoltage (UV) detection prevents turn-off glitches
Line overvoltage (OV) shutdown extends line surge withstand
Accurate thermal shutdown with large hysteresis (OTP)
eDIP
66 kHz option for highest efficiency requirements
Simplifies meeting design derating requirements
Output short-circuit protection (SCP)
Output over-current protection (OCP)
Output overload protection (OPP)
User programmable for hysteretic/latching shutdown
Simple fast AC reset
Primary or secondary sensed
Low profile horizontal orientation for ultra-slim designs
Product
-12 package:
Output Power Table.
®
- Energy Efficient
5
Adapter
22.5 W
27.5 W
21 W
24 W
30 W
32 W
34 W
36 W
230 VAC ±15%
®
2
PCB Copper Area
Frame
Open
34 W
36 W
39 W
44 W
48 W
51 W
55 W
59 W
4
3
Adapter
21.5 W
22.5 W
24.5 W
12 W
15 W
17 W
19 W
26 W
85-265 VAC
1
2
Frame
22.5 W
28.5 W
37.5 W
Open
25 W
32 W
36 W
41 W
43 W
®
Technology
3
TOP264EG/VG
TOP265EG/VG
TOP266EG/VG
TOP267EG/VG
TOP268EG/VG
TOP269EG/VG
TOP270EG/VG
TOP271EG/VG
Description
TOPSwitch-JX cost effectively incorporates a 725 V power
MOSFET, high voltage switched current source, multi-mode
PWM control, oscillator, thermal shutdown circuit, fault
protection and other control circuitry onto a monolithic device.
Figure 1.
eSIP
Extended creepage to DRAIN pin
Heat sink is connected to SOURCE for low EMI
AC
Product
IN
Heat transfer to both PCB and heat sink
Optional external heat sink provides thermal impedance
equivalent to a TO-220
Vertical orientation for minimum PCB footprint
Simple heat sink mounting using clip provides thermal
impedance equivalent to a TO-220
®
TOPSwitch-JX
-7C package:
Typical Flyback Application.
5
Adapter
105 W
128 W
147 W
177 W
30 W
40 W
60 W
85 W
230 VAC ±15%
D
S
2
CONTROL
X
Frame
V
119 W
137 W
148 W
162 W
190 W
244 W
Metal Heat Sink
Open
62 W
81 W
F
4
C
3
Adapter
118 W
20 W
26 W
40 W
55 W
70 W
80 W
93 W
85-265 VAC
1
2
PI-5578-090309
March 2010
Frame
103 W
112 W
120 W
140 W
177 W
Open
43 W
57 W
86 W
OUT
DC
+
-
3

Related parts for TOP266EG/VG

TOP266EG/VG Summary of contents

Page 1

... PWM control, oscillator, thermal shutdown circuit, fault protection and other control circuitry onto a monolithic device. 1 85-265 VAC 4 Product Open Adapter 2 Frame 22.5 W TOP264EG/ TOP265EG/ 28.5 W TOP266EG/ TOP267EG/VG 21 TOP268EG/VG 22.5 W 37.5 W TOP269EG/VG 24 TOP270EG/ TOP271EG/ CONTROL C ...

Page 2

TOP264-271 Functional Block Diagram ....................................................................................................................................... 3 Pin Functional Description ...................................................................................................................................... 3 TOP264-271 Functional Description ........................................................................................................................ 4 CONTROL (C) Pin Operation .................................................................................................................................... 5 Oscillator and Switching Frequency .......................................................................................................................... 5 Pulse Width Modulator ............................................................................................................................................ 5 Maximum Duty Cycle ............................................................................................................................................... 6 Error Amplifier ...

Page 3

V C CONTROL ( SHUNT REGULATOR/ ERROR AMPLIFIER - 5 (LIMIT) CURRENT LIMIT ADJUST ON/OFF EXTERNAL CURRENT LIMIT ( VOLTAGE MONITOR ( OVP OV/ ...

Page 4

TOP264-271 + R 4 MΩ Input Voltage CONTROL kΩ Figure 4. Package Line Sense and Externally Set Current Limit. TOP264-271 Functional Description Like TOPSwitch-HX, TOP264-271 is an integrated switched mode ...

Page 5

The pin can also be used as a remote ON/OFF using the I The EXTERNAL CURRENT LIMIT (X) pin can be used to reduce the current limit externally to a value close to the operating ...

Page 6

TOP264-271 f + OSC Switching Frequency f - OSC DRAIN Figure 6. Switching Frequency Jitter (Idealized V modes. Please see the following sections for the details of the operation of each mode and the transitions between modes. ...

Page 7

LINE 0 V S14 S15 S13 S12 DRAIN OUT Note: S0 through S15 are the output states of the auto-restart counter Figure 7. Typical Waveforms ...

Page 8

TOP264-271 If the power supply is operating under heavy load or low input line conditions when an open loop occurs, the output voltage may not rise significantly. Under these conditions, a latching shutdown will not occur until load or line ...

Page 9

X Pin (Enabled) Output MOSFET Switching (Disabled) I (Default) LIMIT Current Limit DC (78%) MAX Maximum Duty Cycle V BG Pin Voltage -250 -200 -150 Note: This figure provides idealized functional characteristics with typical performance values. Please refer to the ...

Page 10

TOP264-271 Shutdown/Auto-Restart (for OCP, SCP, OPP) To minimize TOP264-271 power dissipation under fault conditions such as over current (OC), short circuit (SC) or over power (OP), the shutdown/auto-restart circuit turns the power supply on and off at an auto-restart duty ...

Page 11

CONTROL (C) EXTERNAL CURRENT LIMIT (X) VOLTAGE MONITOR (V) Figure 9. VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pin Input Simplified Schematic. www.powerint.com 200 µA (Negative Current Sense - ON/OFF, Current Limit Adjustment, OVP Latch Reset ...

Page 12

TOP264-271 Typical Uses of FREQUENCY (F) Pin + DC D Input CONTROL Voltage Figure 10. Full Frequency Operation (132 kHz). 12 Rev. B 03/10 Input Voltage C PI-2654-071700 Figure 11. Half Frequency Operation (66 kHz ...

Page 13

Typical Uses of VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pins + V Package (eDIP-12 Input S 7 Voltage CONTROL ...

Page 14

TOP264-271 Typical Uses of VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pins (cont 2.5 MΩ Input Voltage CONTROL kΩ - Figure 18. Current Limit Reduction with Line Voltage. + ...

Page 15

Application Example Low No-load, High Efficiency Universal Input Adapter Power Supply The circuit shown in Figure 24 shows a 90 VAC to 265 VAC input 3.42 A output power supply, designed for operation inside a sealed ...

Page 16

TOP264-271 The clamp network is formed by VR2, C4, R5, R6, R11, R28, R29 and D2. It limits the peak drain voltage spike caused by leakage inductance to below the BV DSS TOPSwitch-JX MOSFET. This arrangement was selected over a ...

Page 17

Very Low No-load, High Efficiency Universal Input, Open Frame, Power Supply The circuit shown in Figure 25 below shows an 85 VAC to 265 VAC input 2.5 A output power supply. The goals of the design ...

Page 18

TOP264-271 Clamp Configuration – RZCD vs RCD An RZCD (Zener bleed) was selected over RCD to give higher • light load efficiency and lower no-load consumption The clamp network is formed by VR1, C4, R5 and D5. It limits the ...

Page 19

TOPSwitch-HX vs. TOPSwitch-JX Function TOPSwitch-HX CONTROL current 3.4 mA C(OFF) C(OFF duty cycle (TOP256-258 External bias current B eDIP-12 package Not available Breakdown voltage BV Min. 700 ...

Page 20

TOP264-271 frequency. This is particularly beneficial for average detection mode. As can be seen in Figures 26 and 27, the benefits of jitter increase with the order of the switching harmonic due to an increase in frequency deviation. The FREQUENCY ...

Page 21

CONTROL and SOURCE pins of TOP264-271 and away from the drain and clamp component traces. The primary side clamp circuit should be positioned such that the loop area from the transformer end (shared with DRAIN) and ...

Page 22

TOP264-271 Maximize Copper Area for Optimum Heat Sinking RLS1 RPL1 U1 RIL CBP Input Filter Capacitor Figure 28. Layout Considerations for TOPSwitch-JX Using V-Package and Operating at 132 kHz. Input Filter Capacitor ...

Page 23

Absolute Maximum Ratings (2) DRAIN Pin Peak Voltage .......................................................... -0 725 V DRAIN Pin Peak Current: TOP264 ....................................................... 2.08 A DRAIN Pin Peak Current: TOP265 ........................................................2.72 A DRAIN Pin Peak Current: TOP266 ....................................................... 4.08 A DRAIN Pin Peak ...

Page 24

TOP264-271 Parameter Symbol Control Functions (cont.) External Bias Current I B CONTROL Current Duty Cycle C(OFF) Dynamic Impedance Z C Dynamic Impedance Temperature Drift CONTROL Pin Internal Filter Pole Upper Peak Current to k Set Current Limit ...

Page 25

Parameter Symbol Voltage Monitor (V) and External Current Limit (X) Inputs (cont.) Output Overvoltage Latching Shutdown I OV(LS) Threshold Current V Pin Remote V ON/OFF Voltage V(TH) X Pin Remote ON/OFF and Latch Reset I Negative Threshold REM (N) Current ...

Page 26

TOP264-271 Parameter Symbol Circuit Protection Self Protection Current Limit I LIMIT (See Note C) Initial Current Limit I INIT Power Coefficient P COEFF Leading Edge t Blanking Time LEB Current Limit Delay t IL(D) Thermal Shutdown Temperature Thermal Shutdown Hysteresis ...

Page 27

Parameter Symbol Output ON-State R Resistance DS(ON) DRAIN Supply Voltage OFF-State Drain I Leakage Current DSS Breakdown BV Voltage DSS Rise Time t R Fall Time t F Supply Voltage Characteristics I CD1 Control Supply/ Discharge Current I CD2 www.powerint.com ...

Page 28

TOP264-271 NOTES: A. Derived during test from the parameters DC B. For specifications with negative values, a negative temperature coefficient corresponds to an increase in magnitude with increasing temperature, and a positive temperature coefficient corresponds to a decrease in magnitude ...

Page 29

VOLTAGE Figure 30. Duty Cycle Measurement. 120 100 Dynamic Impedance CONTROL Pin Voltage (V) Figure 31. CONTROL Pin I-V Characteristic 0-15 V NOTES: 1. This test circuit is not ...

Page 30

TOP264-271 Typical Performance Characteristics 1.1 1 0.9 0.8 0.7 0.6 0.5 0.4 Normalized Current Limit 0.3 Notes: 1. Maximum and Minimum levels are 0.2 based on characterization 125 ...

Page 31

Typical Performance Characteristics (cont.) 1.1 1.0 0.9 -50 - Junction Temperature (°C) Figure 36. Breakdown Voltage vs. Temperature. 1.2 1.0 0.8 0.6 0.4 0.2 0 -50 - Junction Temperature (°C) Figure 38. Internal Current ...

Page 32

TOP264-271 Typical Performance Characteristics (cont.) 6 5.5 5 4.5 4 3 100 200 VOLTAGE-MONITOR Pin Current (µA) Figure 42. VOLTAGE-MONITOR Pin vs. Current. 1.2 1.0 0.8 0.6 0.4 0.2 0 -50 - Junction ...

Page 33

Typical Performance Characteristics (cont.) 10000 1000 100 10 0 100 200 300 Drain Pin Voltage (V) Figure 48. C vs. DRAIN Voltage. OSS www.powerint.com Scaling Factors: TOP271 1.62 TOP270 1.42 TOP269 1.17 TOP268 1.00 TOP267 0.85 TOP266 0.61 TOP265 0.42 ...

Page 34

TOP264-271 2 0.403 (10.24) A 0.397 (10.08 0.325 (8.25) 0.320 (8.13) Pin #1 I.D. 0.070 (1.78) Ref. 0.050 (1.27) 3 FRONT VIEW 10° Ref. All Around 0.021 (0.53) 0.019 (0.48) 0.048 (1.22) 0.046 (1.17) 0.378 (9.60) Ref. 0.019 ...

Page 35

Pin #1 I.D. 0.316 [8.03] (Laser Marked) Ref 0.004 [0.10 0.350 [8.89 TOP VIEW 0.356 [9.04] Ref. 0.019 [0.48] Ref. H 0.031 [0.80] ...

Page 36

Revision Notes A Release data sheet. B Added eDIP parts. B Page 4 “latching” changed to “hysteretic”. Table 4 updated. For the latest updates, visit our website: www.powerint.com Power Integrations reserves the right to make changes to its products at ...

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