DAK-86 Power Integrations, DAK-86 Datasheet

KIT REF DES DPA 6.6W DC-DC CONV

DAK-86

Manufacturer Part Number
DAK-86
Description
KIT REF DES DPA 6.6W DC-DC CONV
Manufacturer
Power Integrations
Series
DPA-Switch®r
Datasheets

Specifications of DAK-86

Main Purpose
Special Purpose DC/DC, Power Over Ethernet
Outputs And Type
1, Isolated
Power - Output
6.6W
Voltage - Output
3.3V
Current - Output
2A
Voltage - Input
33 ~ 57V
Regulator Topology
Flyback
Frequency - Switching
400kHz
Board Type
Fully Populated
Utilized Ic / Part
DPA423, DPA424, DPA425
Lead Free Status / RoHS Status
Not applicable / Not applicable
Other names
596-1195
DPA422-426
DPA-Switch Family
Highly Integrated DC-DC Converter ICs for
Power over Ethernet & Telecom Applications
Product Highlights
Highly Integrated Solution
Superior Performance and Flexibility
EcoSmart
Applications
Description
The DPA-Switch IC family is a highly integrated solution for
DC-DC conversion applications with 16-75 VDC input.
DPA-Switch uses the same proven topology as TOPSwitch
cost effectively integrating a power MOSFET, PWM control, fault
protection and other control circuitry onto a single CMOS chip.
High performance features are enabled with three user
confi gurable pins. Hysteretic thermal shutdown is also provided.
In addition, all critical parameters (i.e. current limit, frequency,
PWM gain) have tight temperature and absolute tolerance, to
simplify design and reduce system cost.
www.powerint.com
Eliminates up to 50 external components–saves space, cost
Integrates 220 V high frequency MOSFET, PWM control
Lower cost plastic DIP surface mount (G package) and
through-hole (P package) options for designs ≤35 W
Thermally effi cient TO-263-7C (R package) option for high
power applications
Eliminates all external current sensing circuitry
Built-in auto-restart for output overload/open loop protection
Pin selectable 300/400 kHz fi xed frequency
Wide input (line) voltage range: 16-75 VDC
Externally programmable current limit
Source connected tab reduces EMI
Line under-voltage (UV) detection: meets ETSI standards
Line overvoltage (OV) shutdown protection
UV/OV limits gate drive voltage for synchronous rectifi cation
Fully integrated soft-start for minimum stress/overshoot
Supports forward or fl yback topology
Cycle skipping: regulation to zero load without pre-load
Hysteretic thermal shutdown for automatic fault recovery
RoHS compliant P and G package options
Extremely low consumption at no load
Cycle skipping at light load for high standby effi ciency
PoE applications, VoIP phones, WLAN, security cameras
Telco central offi ce equipment: xDSL, ISDN, PABX
Distributed power architectures (24 V/48 V bus)
Industrial controls
®
– Energy Effi cient
®
®
,
Output Power Table
Table 1.
Notes:
1. Maximum output power is limited by device internal current limit.
2. See Applications Considerations section for complete description of assumptions
3. For device dissipation of 1.5 W or below, use P or G packages. Device
4. Packages: P: DIP-8, G: SMD-8, R: TO-263-7C. For lead-free package options,
5. Available in R package only.
6. Due to higher switching losses, the DPA425 may not deliver additional power
7. Available in P and G package only.
Total Device
Dissipation
DPA422
DPA423
DPA424
DPA425
DPA426
Total Device
DPA422
DPA423
DPA424
DPA425
Dissipation
Figure 1.
V IN
Product
Product
and for output powers with other input voltage ranges.
dissipation
above 1.5 W is possible with R package.
see Part Ordering Information.
compared to a smaller device.
CIRCUIT
RESET/
CLAMP
7
5
Output Power Table.
4
4
Typical Forward Converter Application.
DPA-Switch
3
3
7.5 W
0.5 W
12 W
16 W
23 W
25 W
6.5 W
0.5 W
10 W
9 W
-
36-75 VDC Input Range (Forward)
6
36-75 VDC Input Range (Flyback)
D
S
10 W
16 W
23 W
32 W
35 W
CONTROL
14.5 W
0.75 W
1 W
9.0 W
13 W
-
X
6
L
F
2.5 W
35 W
50 W
55 W
C
-
-
18 W
1 W
-
-
-
6
62 W
70 W
4 W
-
-
-
25.5 W
1.5 W
24 W
-
-
2
2
CIRCUIT
SENSE
83 W
6 W
PI-2770-032002
-
-
-
-
December 2007
Output
Power
9.0 W
13 W
26 W
52 W
Max
Output
Power
100 W
V O
10 W
18 W
35 W
70 W
Max
1
1

Related parts for DAK-86

DAK-86 Summary of contents

Page 1

DPA422-426 ® DPA-Switch Family Highly Integrated DC-DC Converter ICs for Power over Ethernet & Telecom Applications Product Highlights Highly Integrated Solution Eliminates external components–saves space, cost • Integrates 220 V high frequency MOSFET, PWM control • Lower ...

Page 2

DPA422-426 Functional Block Diagram ....................................................................................................................................... 3 Pin Functional Description ...................................................................................................................................... 3 DPA-Switch Family Functional Description ............................................................................................................ 4 CONTROL (C) Pin Operation .................................................................................................................................... 4 Oscillator and Switching Frequency .......................................................................................................................... 5 Pulse Width Modulator & Maximum Duty Cycle ........................................................................................................ 5 Minimum Duty ...

Page 3

V C CONTROL ( SHUNT REGULATOR/ ERROR AMPLIFIER - + 5 (LIMIT) CURRENT LIMIT SOFT START ADJUST ON/OFF EXTERNAL CURRENT LIMIT ( LINE-SENSE ( ...

Page 4

DPA422-426 DPA-Switch Family Functional Description DPA-Switch is an integrated switched mode power supply chip that converts a current at the control input to a duty cycle at the open drain output of a high voltage power MOSFET. During normal operation ...

Page 5

CONTROL pin current, before the CONTROL pin voltage has had a chance to discharge to the lower threshold voltage of approximately 4.8 V (internal supply undervoltage lockout threshold). When the ...

Page 6

DPA422-426 The maximum duty cycle set at a default maximum MAX value of 75% (typical). However, by connecting the LINE-SENSE to the DC input bus through a resistor with appropriate value, the maximum duty cycle can be made ...

Page 7

Figures 4, 7). Limiting DC at higher line voltages helps MAX prevent transformer saturation due to large load transients in forward converter applications 33% at the OV MAX threshold was chosen to ensure that the power capability ...

Page 8

DPA422-426 In order to be recognized as a synchronization pulse, the LINE-SENSE pin needs to stay low (on-time) for at least 120 ns but no more than 2250 ns for 400 kHz (or 3080 ns for 300 kHz) internal switching ...

Page 9

LINE-SENSE (L) Pin Operation When current is fed into the LINE-SENSE pin, it works as a voltage source of approximately 2 maximum current of +240 μA (typical). At +240 μA, this pin turns into a constant ...

Page 10

DPA422-426 (Enabled) Output MOSFET Switching (Disabled) I (Default) LIMIT Current Limit -25.5 μ Pin Voltage -250 -200 -150 -100 X Pin Current (μA) Note: These figures provide idealized functional characteristics with typical performance values. Please refer to ...

Page 11

Typical Uses of FREQUENCY (F) Pin + DC D Input CONTROL Voltage Figure 9. 400 kHz Frequency Operation. Typical Uses of LINE-SENSE (L) and EXTERNAL CURRENT LIMIT (X) Pins + DC Input Voltage D L CONTROL S ...

Page 12

DPA422-426 Typical Uses of LINE-SENSE (L) and EXTERNAL CURRENT LIMIT (X) Pins (cont Input CONTROL Voltage Figure 15. Externally Set Current Limit output or can be replaced by a ...

Page 13

Typical Uses of LINE-SENSE (L) and EXTERNAL CURRENT LIMIT (X) Pins (cont.) + 619 kΩ Input CONTROL Voltage Figure 21. Active-on Remote ON/OFF with LINE-SENSE and EXTERNAL CURRENT LIMIT. ...

Page 14

DPA422-426 Application Examples μ 2.5 A 36-75 VDC R1 619 kΩ 1% C1, C2 & μF 100 CONTROL CONTROL S X VR1 SMBJ 18.2 kΩ 150 V IN *Optional components ...

Page 15

VDC J1 MΩ 619 kΩ 200 V C1 VR1 1 μF D SMAJ 100 V 150A CONTROL J1-2 Figure 26. A Cost Effective ...

Page 16

DPA422-426 Ethernet (RJ-45) D101 Connector DL4002 PoE Interface (1,2) VR51 DL4002 28 V D102 R52 20 kΩ D103 DL4002 (4,5) R51 24.9 kΩ DL4002 1% 1/4 W D104 D105 DL4002 (3,6) C51 1 nF D51 50 V DL4002 BAV19 D106 ...

Page 17

Forward power tables: Tables 1 (upper half), 3 and 4 Output power fi gures are based on forward topology using • Schottky diode rectifi cation higher output power is possible using synchronous rectifi cation. Dissipation data assumes ...

Page 18

DPA422-426 give little or no improvement in effi ciency due to the improvement in conduction losses being negated by larger device switching losses. Figure 50 provides information on switching losses. This together with conduction loss calculations give an estimate of ...

Page 19

If an aluminum clad board is used then shielding of switching nodes is recommended. This consists of an area of copper placed directly underneath switching nodes such ...

Page 20

DPA422-426 Solder Side Component Side TOP VIEW DPA-Switch In - Maximize hatched copper area for optimum heat sinking Via between board layers V Figure 28. Layout Considerations for DPA-Switch Using R Package. Top Side PCB Bottom Side ...

Page 21

Absolute Maximum Ratings DRAIN Voltage .....................................................-0 220 V DRAIN Peak Current: DPA422......................................1.31 A DPA423......................................1.75 A DPA424....................................... 3.5 A DPA425...........................................7 A DPA426....................................... 9.6 A CONTROL Voltage ................................................ -0 CONTROL Current .........................................................100 mA LINE SENSE ...

Page 22

DPA422-426 Parameter Symbol Control Functions (cont.) Softstart Time t SOFT PWM Gain DC reg PWM Gain Temperature Drift Dynamic Impedance Z C Dynamic Impedance Temperature Drift CONTROL Pin Internal Filter Pole Shutdown/Auto-Restart CONTROL Pin I Charging Current C(CH)) Charging Current ...

Page 23

Parameter Symbol Line-Sense (L) and External Current Limit (X) Inputs (cont.) L Pin Short Circuit I Current L(SC) X Pin Short Circuit I Current X(SC) Line Pin Voltage VL (Positive Current) X Pin Voltage VX (Negative Current) Maximum Duty Cycle ...

Page 24

DPA422-426 Parameter Symbol Circuit Protection (cont.) Initial Current Limit I INIT Leading Edge t Blanking Time LEB Current Limit Delay T IL(D) Thermal Shutdown T Temperature J(SD) Thermal Shutdown T Hysteresis J(SD)hyst Power-Up Reset V Threshold Voltage C(RESET) Output ON-State ...

Page 25

Parameter Symbol Supply Voltage Characteristics DRAIN Supply Voltage Shunt Regulator V Voltage C(SHUNT) Shunt Regulator Temperature Drift I CD1 CONTROL Supply/ Discharge Current I CD2 NOTES: A. For specifi cations with negative values, a negative temperature coeffi cient corresponds to ...

Page 26

DPA422-426 VOLTAGE Figure 30. Duty Cycle Measurement. 120 100 Dynamic 1 = Impedance Slope CONTROL Pin Voltage (V) Figure 31. CONTROL Pin I-V Characteristic 470 Ω 0-15 V NOTE: ...

Page 27

BENCH TEST PRECAUTIONS FOR EVALUATION OF ELECTRICAL CHARACTERISTICS The following precautions should be followed when testing DPA-Switch by itself outside of a power supply. The schematic shown in Figure 33 is suggested for laboratory testing of DPA-Switch. When the DRAIN ...

Page 28

DPA422-426 Typical Performance Characteristics (cont.) 1.2 1.0 0.8 0.6 0.4 0.2 0 -50 - Junction Temperature (°C) Figure 36. Frequency vs. Temperature. 1.2 1.0 0.8 0.6 0.4 0.2 0 -50 - Junction Temperature (°C) ...

Page 29

Typical Performance Characteristics (cont.) 1.6 = 1.375 - ⏐I ⏐x 843 kΩ 1.4 ≤ ≤ -200 μA -25 μ 1.2 1.0 0.8 0.6 0.4 0.2 0 -225 -175 -125 -250 -200 -150 -100 EXTERNAL CURRENT ...

Page 30

DPA422-426 Typical Performance Characteristics (cont Scaling Factors: T DPA423 = 0.18 CASE 16 DPA424 = 0.36 DPA425 = 0.72 DPA426 = 1. Drain Voltage (V) Figure ...

Page 31

DIM inches mm A 0.367-0.387 9.32-9.83 B 0.240-0.260 6.10-6.60 C 0.125-0.145 3.18-3.68 G 0.015-0.040 0.38-1.02 H 0.120-0.140 3.05-3.56 J1 0.057-0.068 1.45-1.73 J2 0.014-0.022 0.36-0.56 K 0.008-0.015 0.20-0.38 L 0.100 BSC 2.54 BSC M 0.030 (MIN) 0.76 (MIN) N 0.300-0.320 7.62-8.13 ...

Page 32

DPA422-426 .390 (9.91) .420 (10.67) .055 (1.40) .066 (1.68) .326 (8.28) .336 (8.53) .208 (5.28) Ref .024 (0.61) .034 (0.86) .315 (8.00) .380 (9.65) .638 (16.21) .050 (1.27) .038 (0.97) 32 Rev. S 12/07 TO-263-7C .245 (6.22) MIN ...

Page 33

Notes DPA422-426 33 Rev. S 12/07 ...

Page 34

DPA422-426 34 Rev. S 12/07 Notes www.powerint.com ...

Page 35

Revision Notes F Final release data sheet. G Updated Figure 25 and text description. H Corrected missing text on page 9 and corrected Table 4. Updated R package description. Revised thermal impedances (q Updated Figure 25 and description in text. ...

Page 36

... The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrations patents may be found at www.powerint.com. Power Integrations grants its customers a license under certain patent rights as set forth at http://www ...

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