R158-0/1000AK.42RB HENGSTLER, R158-0/1000AK.42RB Datasheet

ENCODER, ROTARY

R158-0/1000AK.42RB

Manufacturer Part Number
R158-0/1000AK.42RB
Description
ENCODER, ROTARY
Manufacturer
HENGSTLER
Datasheet

Specifications of R158-0/1000AK.42RB

No. Of Input Channels
3
Rotational Speed Max
10000rpm
Body Diameter
58.5mm
Connector Type
Cable
Current Consumption
60mA
Encoder Resolution
1000
External Length / Height
35.5mm
Lead Length
1.5m
No. Of Channels
3
Svhc
No SVHC (15-Dec-2010)
E N C O D E R S
C O U N T E R S C O N T R O L L E R S I N D I C A T O R S R E L A Y S P R I N T E R S C U T T E R S
Incremental Encoders
Incremental encoders are sensors capable of generating signals
in response to rotary movement. In conjunction with mechanical
conversion devices, such as rack-and-pinions, measuring wheels or
spindles, incremental shaft encoders can also be used to measure
linear movement. The shaft encoder generates a signal for each
incremental change in position.
With the optical transformation, a line-coded disc made of metal,
plastic or glass and positioned on a rotary bearing interrupts the infra
red light ray emitted by gallium arsenid sender diode. The number of
lines determines the resolution, i.e. the measuring points within
a revolution. The interruptions of the light ray are sensed by the
receptor element and electronically processed. The information is then
made available as a rectangular signal at the encoder output.
Examples for typical applications of incremental encoders:
n
n
n
n
n
n
n
Franking machines
Door closing devices for trains
Desktop robots
Lens grinding machines
Plotters
Testing machines for optical
waveguides
Scattering machines
n
n
n
n
n
n
n
n
Tampon printing machines
Ultrasonic welding
Screwing machines
Labelling machines
x/y indication
Analysis devices
Drilling machines
Mixing machines
Shaft Encoders 2001
43

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R158-0/1000AK.42RB Summary of contents

Page 1

... Incremental encoders are sensors capable of generating signals in response to rotary movement. In conjunction with mechanical conversion devices, such as rack-and-pinions, measuring wheels or spindles, incremental shaft encoders can also be used to measure linear movement. The shaft encoder generates a signal for each incremental change in position. With the optical transformation, a line-coded disc made of metal, plastic or glass and positioned on a rotary bearing interrupts the infra red light ray emitted by gallium arsenid sender diode ...

Page 2

... Supply voltage (SELV) Max. intrinsic power consumption Max. pulse frequency Output load Alarm output Pulse shape Pulse duty factor Pulse width error Page 44 Shaft Encoders 2001 Incremental Encoders small encoder for industrial applications n low power consumption n high immunity to interference n cable lengths up to 100 m ...

Page 3

... DIN VDE 0160, protection class III -10...+ 40 °C (T6), -20...+60 °C (T4) Cable axial Ø 1,400 g approx. RS 422/push-pull/push-pull complementary 5 VDC/10...30 VDC VDC (24 VDC (10 VDC) 300 kHz (RS 422) 200 kHz (push-pull) RS 422: ± push-pull with short circuit protection (10...30 VDC) NPN-O. ± max. 25° electrical 79 Shaft Encoders 2001 45 ...

Page 4

... Max. intrinsic power consumption Max. pulse frequency Output load Alarm output Pulse shape Pulse duty factor Pulse width error Page 46 Shaft Encoders 2001 Incremental Encoders - with hollow shaft RI 36-H n miniature industry encoder for high numbers of pulses n short mounting depth n easy mounting procedure n applications, e ...

Page 5

... Max. intrinsic power consumption Max. pulse frequency Output load Alarm output Pulse shape Pulse duty factor Pulse width error Page Incremental Encoders - with hollow shaft RI 58-D n direct mounting without coupling n flexible hollow shaft concept through hollow shaft or as end shaft (blind shaft) ...

Page 6

... Max. intrinsic power consumption Max. pulse frequency Output load Alarm output Pulse shape Pulse duty factor Pulse width error Page 48 Shaft Encoders 2001 Incremental Encoders - Economy Types Replacement for RIS and economy encoder for small devices n long life due to ball bearings n ...

Page 7

... Supply voltage (SELV) Max. intrinsic power consumption Max. pulse frequency Output load Alarm output Pulse shape Pulse duty factor Pulse width error Page Incremental Encoders - Economy Types Replacement for RIM economy encoder n high mechanical life n applications e.g. small motors, graphic machines, desktop robots, wood working machines 5 ...

Page 8

... This pulse is needed for precise deter-mina- tion of a reference position, for example All incremental HENGSTLER shaft encoders of the new generation with OPTOASIC are three-channel shaft encoders. Phase Measuring pitch ...

Page 9

... The minimum pulse-edge spacing is specified for each model of shaft encoder among the electrical characteristics. All encoders of the industrial types RI 30, RI 36, RI 58, RI 58-H, RI 58-D, RX 70-I as well as the absolute encoders RA 58, comply with protection class IP 65 according to EN 60529 and IEC 529, unless otherwise stated ...

Page 10

... Shaft Encoders 2001 Examples of Flange Mounting S = Synchro flange Q = Square flange The shaft encoders with a clamping flange can be installed in following ways: • by means of various flange adapters (see “Accessories”), • by means of the clamping flange itself, • by means of the fastening threads provided on the face, • ...

Page 11

... The encoder is centered by means of the centering collar on the flange. Mounting by fastening threads The shaft encoders with round flange can be installed in two ways: • by means of the fastening threads provided on the face, • by means of an angle bracket. The encoder is centered by means of the centering collar on the flange. ...

Page 12

... Clamping ring with cross-recess screw 3 Straight pin 4 Actuating shaft Connection of solid-shaft encoders to the shaft is by means of a coupling. The coupling compensates for axial movements and lack of alignment between the shaft encoder and the drive shaft, thus preventing excessive bearing loads on the encoder shaft. ...

Page 13

... UB = 10...30 VDC depending on voltage and frequency (at 25°C) length RS 422 VDC, 300 kHz VDC, 300 kHz 100 m 5 VDC, 300 kHz 1) with respect to Hengstler own cables Recommended input circuitry 3) (with U = 5/10...30 VDC (only with VDC) B Square wave pulses (TTL) for channels ...

Page 14

... Distance min. 0.45 µs (at 300 kHz) 2) only 1 channel at a time for max depending on voltage and frequency (at 25°C) length push-pull (K) 5 VDC 300 kHz 50 m 100 m 1) with respect to Hengstler own cables Recommended input circuitry = 5 VDC B = 10...30 VDC VDC B Squarewave pulses (TTL or HTL) for channels ≤ ...

Page 15

... VDC, 200 kHz 30 VDC, 200 kHz VDC, 200 kHz 24 VDC, 50 kHz 30 VDC, 25 kHz 100 m 12 VDC, 150 kHz 24 VDC, 25 kHz 30 VDC, 12 kHz 1) with respect to Hengstler own cables Recommended input circuitry = 10... Square wave pulses (HTL) for channels and their inverted signals Shaft Encoders 2001 ...

Page 16

... The alarm output can be used for selecting an optical display (LED; for circuit, see above) or the control system (SPC or similar). Moreover, the alarm outputs of several encoders can be interconnected to a common “systems alarm” by means of a parallel connection. The following malfunctions are indicated: ...

Page 17

... MOhm so that no vol- i tage drop occurs on these cables. In case of power packs with sense input now possible to readjust the output voltage U automatically. power pack Sense- input . out and Sense GND cables and CC Shaft Encoders 2001 is in out 59 ...

Page 18

... R round flange S synchro flange X special version 60 Shaft Encoders 2001 Code Table for Incremental Shaft Encoders . / Shaft Protection class 1) CONIN, BINDER, MIL and KPT indicate the connectors with pins on the encoder housing 2) only for connection of TPE cable ( only with connection cable ( and differing from standard (1.5 m resp. 1 plug) special lengths for larger quantities on request ...

Page 19

... VDC (10 VDC (24 VDC) Standard- RS 422 (R) Output versions 2) RS 422 (T) push-pull (K) 1) Pole protection 2) Output description and technical data see section „Output“. Type (10 … 2000 Hz ms connector axial revolutions (typ full rated shaft load 5 VDC ± ... 30 VDC Alarm Sense Alarm Shaft Encoders 2001 61 ...

Page 20

... DIMENSIONED DRAWINGS (Dimensions in mm) Synchro flange, cable Round flange, cable 62 Shaft Encoders 2001 Incremental Shaft Encoders Industrial types R for alternating bending > 100 mm R for permanent bending > for alternating bending > 100 mm R for permanent bending > Type RI 30 ...

Page 21

... Synchro flange, BINDER Round flange, BINDER Incremental Shaft Encoders Industrial types Type RI 30 Shaft Encoders 2001 63 ...

Page 22

... CONNECTOR 6 POLE (BINDER) CONNECTION DIAGRAM cable ORDERING DATA 64 Shaft Encoders 2001 Incremental Shaft Encoders Industrial types Description (push-pull) Pin 10 … 30 VDC 1 Channel A 2 Channel N 3 Channel B 4 Alarm 5 GND 6 Description (push-pull) Description (RS 422) 10 … 30 VDC 5 VDC Sense V CC Channel A Channel A Channel A ...

Page 23

... VDC (10 VDC (24 VDC) Standard- RS 422 (R): Output versions 2) RS 422 (T): push-pull (K): push-pull complementary (I Alarm 1) Pole protection 2) Output description and technical data see section „output“. Type (10 … 2,000 Hz ms) 1) revolutions (typ full rated shaft load 5 VDC ± ... 30 VDC Alarm Sense Alarm Shaft Encoders 2001 65 ...

Page 24

... DIMENSIONED DRAWINGS Synchro flange Round flange Dimensions in mm CONNECTOR 6 POLE (BINDER) 66 Shaft Encoders 2001 Incremental Shaft Encoders Industrial types R for alternating bending > 100 mm R for permanent bending > for alternating bending > 100 mm R for permanent bending > Description (push-pull) Pin 10 … 30 VDC 1 Channel A ...

Page 25

... Type of flange Shaft S synchro flange diameter R round flange 6.35 mm · 3 Output Type 422 + Sense connection K push-pull short circuit proof A cable axial R RS 422 + Alarm B cable radial I push-pull N BINDER complementary 6 pole, axial (only push-pull) J BINDER*, 6 pole, radial (only push-pull) Shaft Encoders 2001 ...

Page 26

... Synchro flange Clamping flange NUMBER OF PULSES RI 58-O RI 58-T TECHNICAL DATA mechanical 68 Shaft Encoders 2001 Incremental Shaft Encoders Industrial types n Universal industry standard encoder 40,000 steps with 10,000 pulses n High signal accuracy n Protection class Operating temperature up to 100 °C (RI 58-T) n Flexible due to many flange and configuration variants ...

Page 27

... Channel B Channel B Channel B Channel N Channel N Channel N GND GND 1) Alarm Alarm Screen 2) Screen 2) push-pull push-pull (K) complementary (I) 10…30 VDC= 10…30 VDC= Sense V CC Channel A Channel A Channel A Channel B Channel B Channel B Channel N Channel N Channel N GND GND 2) Alarm Alarm Screen 3) Screen 3) Shaft Encoders 2001 1) 69 ...

Page 28

... CONNECTOR 12 POLE (CONIN) CONNECTOR 10 POLE (MIL) CONNECTOR 6/7 POLE (MIL) CONNECTOR 6 POLE (BINDER) 70 Shaft Encoders 2001 Incremental Shaft Encoders Industrial types Pin RS 422 + RS 422 + push-pull Sense (T) Alarm (R) (K) 1 Channel B Channel B N.C. 2 Sense V Sense V N. Channel N Channel N Channel N 4 Channel N Channel N N.C. ...

Page 29

... 422 + Alarm 422 + Sense push-pull push-pull complementary Type RI 58 Connector 12 pole, axial/radial Connector 12 pole, axial, radial Output 1) axial L radial (with V 51.5 41 (with U = 10... (with V 57.5 51 (with U = 10... (with V 45.5 35 (with U = 10... (with V 51.5 45 (with U = 10... Shaft Encoders 2001 2 71 ...

Page 30

... DIMENSIONED DRAWINGS Synchro clamping flange, 63.5 mm Dimensions in mm Square flange 63.5 x 63.5 mm Dimensions in mm Square flange for alternating bending > 100 mm R for permanent bending > Shaft Encoders 2001 Incremental Shaft Encoders Industrial types Dimensions in mm; *L1, L2 see clamping flange Type RI 58 ...

Page 31

... STANDARD VERSIONS Guide for selection Incremental Shaft Encoders Industrial types Type RI 58 Shaft Encoders 2001 73 ...

Page 32

... STANDARD VERSIONS Guide for selection of RI 58-T Version Number of pulses Type of flange ** Protection class Shaft Supply voltage Output Connection Further versions on request 74 Shaft Encoders 2001 Incremental Shaft Encoders Industrial types RI58 - Type RI 58 ...

Page 33

... KPT 12-8 P, axial 2 KPT 12-8 P, radial 1) encoder connector with pins 3) U.S. pinout 2) European pinout clockwise (C, D) counter clockwise (G, H) Ordering code Ordering code 1 522 348 1 522 394 1 522 349 1 522 395 1 522 350 1 522 396 state required length Shaft Encoders 2001 75 ...

Page 34

... NUMBER OF PULSES TECHNICAL DATA mechanical 76 Shaft Encoders 2001 Incremental Shaft Encoders Industrial types n Stainless steel encoder with high protection class n High corrosion resistance n Use in the area of food production or if sea-water proof is required n Application e.g.: - packing machines - bottling machines - washing plants - mixers ...

Page 35

... Alarm 1) Pole protection with supply voltage 10 ... 30 VDC 2) Output description and technical data see section „output“ R for alternating bending > 100 mm R for permanent bending > Type VDC ± VDC ± ... 30 VDC 1) 10 ... 30 VDC Alarm Sense Alarm Shaft Encoders 2001 77 ...

Page 36

... CONNECTION DIAGRAM ORDERING DATA 78 Shaft Encoders 2001 Incremental Shaft Encoders Industrial types Connection cable Colour Lead Ø red 0 red/yellow 0. white 0. white/brown 0. green 0. green/brown 0. yellow 0. yellow/brown 0. black 0 black/yellow 0. screen 3) 1) only push-pull complementary (I) 2) depending on ordering code 3) connected to housing O Standard Supply voltage ...

Page 37

... Other numbers of pulses available on request. Hengstler EXPLOSION-PROOF shaft encoders are classified according to EEx d IIC T6/T4 (according to EN 50014 and EN 50018) Certificate of conformity: BVS 95.D.2027 Symbol designating equipment ...

Page 38

... TECHNICAL DATA mechanical TECHNICAL DATA electrical DIMENSIONED DRAWING Dimensions Shaft Encoders 2001 Incremental Shaft Encoders Industrial types Shaft diameter 10 mm Absolute max. shaft load radial 160 N / axial107 N (35/24 Ibs) Absolute maximum speed 10,000 RPM (EEx d IIC T4) 6,000 RPM (EEx d IIC T6) ≤ ...

Page 39

... VDC 10...30 VDC GND GND Channel A Channel A Channel A Channel B Channel B Channel B Channel N Channel N Channel N Alarm Alarm Type of flange Shaft K Clamping flange · Output Connection K push-pull short A PVC cable, circuit proof axial ( 422 + Sense I push-pull complementary R RS 422 + Alarm Shaft Encoders 2001 81 ...

Page 40

... NUMBER OF PULSES TECHNICAL DATA mechanical TECHNICAL DATA electrical 82 Shaft Encoders 2001 Incremental Encoder with Hollow Shaft n miniature industry encoder for high number of pulses n short mounting length n easy mounting procedure n Application e.g.: - Motors - Machine tools - Packaging Machines - Robots - Automated SMD equipment 100 / 200 / 250 / 300 / 360 / 500 / 600 / 720 / 1000 / 1024 / 1250 ...

Page 41

... Channel A Channel B Channel B Channel B Channel N Channel N Channel N GND GND 1) Alarm Alarm Screen 2) Screen 2) Mounting Shaft diameter F clamping shaft · Output Type of connection T RS 422 + Sense A Cable axial K push-pull B Cable radial short circuit proof R RS 422 + Alarm I push-pull complementary Shaft Encoders 2001 83 ...

Page 42

... NUMBER OF PULSES TECHNICAL DATA mechanical 84 Shaft Encoders 2001 Incremental Shaft Encoders with Hollow Shaft n Through shaft n High accuracy by means of integrated flexible coupling n Safe shaft mounting n Application e.g.: - textile machines - motors - drives - copiers 100 / 117 / 120 / 125 / 128 / 136 / 144 / 150 / 180 / 200 / 226 / 230 / 250 / 256 / 280 / 300 / 314 / 350 / 360 / 375 ...

Page 43

... Output description and technical data see section ”output“. Required dimension of mounting shaft (g8) – 0.005 … – 0.027 mm – 0.006 … – 0.033 mm Type RI 58-H 5 VDC ± VDC ± oder 10 ... 30 VDC 10 ... 30 VDC Alarm Sense Alarm Dim. Ø mm Tolerance … + 0.018 mm Shaft Encoders 2001 1) 85 ...

Page 44

... CONNECTION DIAGRAM ORDERING DATA ACCESSORIES 86 Shaft Encoders 2001 Incremental Shaft Encoders with Hollow Shaft Connection cable Colour Lead Ø red 0 red/yellow 0. white 0. white/brown 0. green 0. green/brown 0. yellow 0. yellow/brown 0. black 0 black/yellow 0. screen 3) 1) only push-pull complementary (I) 2) depending on ordering code 3) connected to housing H Hollow shaft Supply voltage ...

Page 45

... Shock resistance (IEC 68-2-27) 100 g = 1,000 m/s Type of connection radial 1.5 m cable Housing aluminium Weight E, F.: 170 g approx.; D: 190 g approx. 1) Other cable length on request Type RI 58 (clamping non-through shaft) 2 (end shaft) 2 (clamping through shaft) 2 (10 … 2,000 Hz ms connector Shaft Encoders 2001 87 ...

Page 46

... A* = Diameter of connection shaft * with Version 10- 422 Dimensions in mm **with mounting F: clamping shaft; not through-going 88 Shaft Encoders 2001 Incremental Shaft Encoders with Hollow Shaft General design as per DIN VDE 0160, protection class III, contamination level 2, overvoltage class II Supply voltage with RS 422 + Sense (T): ...

Page 47

... OPTION: Clamping ring at rear on request Incremental Shaft Encoders with Hollow Shaft * with Version 10- 422 R for alternating bending > 100 mm R for permanent bending > for alternating bending > 100 mm R for permanent bending > Type RI 58-D Mounting thread M4x5 Mounting thread M4x5 Shaft Encoders 2001 89 ...

Page 48

... DIMENSIONED DRAWING Mounting of version E, blind shaft (no through shaft) * with version 10- 422 Dimensions Shaft Encoders 2001 Incremental Shaft Encoders with Hollow Shaft Dim.: Ø of hollow shaft Unit Diameter of connection shaft R for alternating bending > 100 mm R for permanent bending > Type RI 58-D Mounting thread M4x5 ...

Page 49

... Alarm Alarm Sense 10…30 V DC= 10…30 V DC= GND GND 1) Cable screen 1) Cable screen push-pull (K) push-pull complementary (I) Channel A Channel A Channel A Channel B Channel B Channel B Channel N Channel N Channel N Alarm Alarm Sense 10…30 V DC= 10…30 V DC= GND GND 1) Cable screen 1) Cable screen Shaft Encoders 2001 ...

Page 50

... CONNECTION DIAGRAM CONNECTOR (CONIN) ACCESSORIES ORDERING DATA 92 Shaft Encoders 2001 Incremental Shaft Encoders with Hollow Shaft Pin RS 422 RS 422 + Sense (T) + Alarm (R) 1 Channel B Channel B 2 Sense V Sense Channel N Channel N 4 Channel N Channel N 5 Channel A Channel A 6 Channel A Channel A 7 N.C. Alarm ...

Page 51

... Output description and technical data see section „output“. Type ⁄ “ ⁄ “, 3 ⁄ “ ±2.0 mm axial, ±0.15 mm radial ±0.5 mm axial, ±0.3 mm radial ±0.3 mm axial, ±0.2 mm radial 1,800 RPM for Ø 15...42 2 (depending on version) 2 (10 ... 2,000 Hz ms) 1) radial 5 VDC ± ... 30 VDC Alarm Sense Alarm Shaft Encoders 2001 93 ...

Page 52

... WITH SPRING PLATE ”FLEXIBLE” SHAFT CONNECTION MOUNTING NECESSITIES 94 Shaft Encoders 2001 Incremental Shaft Encoders with Hollow Shaft R for alternating bending > 100 mm R for permanent bending > Values in brackets for shaft diameter > 30 Diameter of connection shaft 15g8...42g8 Shaft fixing is done through a clamping ring either on the flange or cap side rule, flange side clamping is better for smaller motors as the available shaft stub is correspondingly shor- ter ...

Page 53

... A flexible H Rear clamping ring N rigid · Output Type of connection R RS 422 + Alarm F TPE-cable radial T RS 422 + Sense K push-pull I push-pull comple- mentary 5 ⁄ ⁄ “), ⁄ “), ⁄ “ 25, 28, 30, 32, 38, 40, 42 20, 25, 30, 32, 38, 40, 42 Shaft Encoders 2001 F ”), ⁄ “ ...

Page 54

... NUMBER OF PULSES TECHNICAL DATA mechanical TECHNICAL DATA electrical 96 Shaft Encoders 2001 Incremental Shaft Encoders Economy Types n Replacement for type RIS and The economical encoder for small appliances n High efficiency by means of ball bearing n Small torque n Application e.g. - laboratory equipment - training equipment - crimping machines ...

Page 55

... K 4) ± ± ... 30 V Type RI 32 Colour red white green yellow black yellow/black Type of flange Shaft R round flange diameter · Output Type of K push-pull 4) connection short circuit proof A cable axial D push-pull 5 V, ± cable radial Shaft Encoders 2001 97 ...

Page 56

... NUMBER OF PULSES TECHNICAL DATA mechanical TECHNICAL DATA electrical 98 Shaft Encoders 2001 Incremental Shaft Encoders Economy Types n Encoder for universal installation by means of front/back panel mounting n High efficiency by means of ball bearing n Small torque n Application e.g.: - FHP motors - laboratory equipment - labelling machines - plotters - length measuring machines ...

Page 57

... V, ± ... 30 V Type for alternating bending > 100 mm R for permanent bending > Colour red white green yellow black yellow/black Type of flange Shaft Q square flange diameter · Output Type of K push-pull 2) connection short circuit proof B cable radial D push-pull 5 V, ± Shaft Encoders 2001 B 99 ...

Page 58

... NUMBER OF PULSES TECHNICAL DATA mechanical TECHNICAL DATA electrical 100 Shaft Encoders 2001 Incremental Shaft Encoders Economy Types n Replacement for type RIM n Economical miniature encoder 14,400 steps with 3,600 pulses n High mechanical efficiency n Application e.g. - wood working machines - FHP motors - graphic machines ...

Page 59

... Type for alternating bending > 100 mm R for permanent bending > Colour red white green yellow black yellow/black screen 1) Type of flange Shaft diameter R round flange · 1 Output Type of K push-pull 2) connection short circuit proof B cable radial D push-pull 5 V, ± Shaft Encoders 2001 B 101 ...

Page 60

... NUMBER OF PULSES TECHNICAL DATA mechanical TECHNICAL DATA electrical 102 Shaft Encoders 2001 Incremental Shaft Encoders Economy Types n Economy encoder n High protection Push-pull or NPN-O.C. n Applications, e.g. - textile machinery 100 / 128 / 144 / 200 / 250 / 256 / 288 / 300 / 360 / 400 / 500 / 512 / 600 / 720 / 900 / 1000 / 1024 ...

Page 61

... Channel A Channel A Channel B Channel B Channel N Channel N Alarm Sense V CC 10... GND Type of flange Shaft R Round flange diameter · 1 Output Type of K Push-pull short connection circuit proof 4) A Cable axial D Push-pull 5 V, ± Open Collector NPN I Push-pull complementary Shaft Encoders 2001 103 ...

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