1394461-4 TE Connectivity, 1394461-4 Datasheet - Page 31

• Manufacturer Part Number: 1394461-4
• Description: PLUG, SOLARLOK, 4MM , NEG
• Manufacturer: TE Connectivity
• Type: Powerr
• Series: SolarLokr

Specifications of 1394461-4

• Gender: M
• Number Of Contacts: 1POS
• Number Of Ports: 1Port
• Number Of Terminals: 1
• Pitch (mm): Not Requiredmm
• Product Depth (mm): 18mm
• Connector Type: Photovoltaic
• Contact Termination: Crimp
• No. Of Contacts: 1
• Connector Mounting: Cable
• Contact Material: Copper Zinc
• Contact Plating: Silver
• Colour: Black
• Rohs Compliant: Yes
• Coded, Keyed: Minus
• Features: 12 AWG
• Product Type: Connector
• Insulation Diameter (mm [in]): 5.50 - 8.00 [.216 - .315]
• Type Of Connector: Cable Coupler
• Wire Size (mm² [awg]): 4.0² [12]
• Keying: Minus
• Contact Base Material: Copper Zinc
• Contact Finish: Silver Plate
• Housing Material: PPO
• Housing Color: Black
• Rohs/elv Compliance: RoHS compliant, ELV compliant
• Lead Free Solder Processes: Not relevant for lead free process
• Rohs/elv Compliance History: Always was RoHS compliant
• Packaging Quantity: 100
• Lead Free Status / RoHS Status: Compliant
• Lead Free Status / RoHS Status: Lead free / RoHS Compliant, Compliant

IMPORTANT NOTE
1. General Comments
2. Termination of the
3.1
3.1 Selection of
3.1
3.1
Cable Wires and Crimping
of the Contacts
Handling of the Connectors
Sealing Grommet
for Cable Connectors
SOLARLOK Photovoltaic Interconnection System
Assembly and Installation Guidelines
Table of Contents
SOLARLOK Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.
2.
3.
3.1 Selection of Sealing Grommet for Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.2 Connector Latching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.3 Disconnecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.
5.
6.
SOLARLOK Plug Connector
Attention: This connector is to be used only to interconnect firmly fixed cables.
Do not disconnect under load.
Current path should only be disconnected using approved disconnect devices.
Cable assemblies shall be labeled with Part No. 1394470-1.
Mounting and installation must be done by qualified and trained staff considering
all applying safety regulations. Tyco Electronics disclaims any warranty as a result of
non-compliance to these notes.
Any kind of pollution (dust, oil, humidity, etc.) during the assembly process or to the unmated connector
can degrade contact and connector performance. This applies in particular to the seals and the crimping
of the contacts.
A clean assembly environment is therefore essential.
SOLARLOK connectors use different crimp contacts for various wire gauges.
Possible wire gauges are 2.5 mm
AWG 14, AWG 12 and AWG 10.
The tools to be used are selected based upon the wire gauge.
For the application specification, please refer to specification # 114-74013.
Use only appropriate wire gauges.
Besides the standard seal/pinch ring combination further five different seals are available.
I
I
I
I
I
The grommet has to be matched with the outer diameter of the solar cable (see customer drawing,
Part No. 1394461 and Part No. 1394462) and the pinch ring (Part No. 1418677-2) must be applied.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
To protect against shock, ensure that conductors and their associated connectors
are separated from opposite polarity components.
4.0 mm grommet inner diameter (for insulation diameter from 3.2 to 4.3 mm), Part No. 1394465-5
5.0 mm grommet inner diameter (for insulation diameter from 4.3 to 5.3 mm), Part No. 1394465-1
6.0 mm grommet inner diameter (for insulation diameter from 5.3 to 6.2 mm), Part No. 1394465-2
7.0 mm grommet inner diameter (for insulation diameter from 6.2 to 7.2 mm), Part No. 1394465-3
8.0 mm grommet inner diameter (for insulation diameter from 7.2 to 8.0 mm), Part No. 1394465-4
General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Termination of the Cable Wires / Crimping of the Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Handling of the Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2
, 4.0 mm
2
, 5.3 mm
2
und 6.0 mm
2
resp.
Catalog 889753-3
Revised 9-2009
Page
29