5223957-1 TE Connectivity, 5223957-1 Datasheet

Connector Accessories Guide Module Zinc Alloy Die Cast Chromate Finish

5223957-1

Manufacturer Part Number
5223957-1
Description
Connector Accessories Guide Module Zinc Alloy Die Cast Chromate Finish
Manufacturer
TE Connectivity
Type
Guide Moduler
Series
Z-PACKr
Datasheet

Specifications of 5223957-1

Product Length (mm)
34.2mm
Product Depth (mm)
7.9mm
Product Height (mm)
13.7mm
Accessory Type
Guide Module
Rohs Compliant
Yes
Product Type
Female
Number Of Rows
1
Number Of Positions / Contacts
1
Mounting Angle
Right
Termination Style
Screw
Housing Material
Zinc Alloy
Contact Material
Stainless Steel
Mounting Style
PCB
Pcb Mounting Orientation
Right Angle
Keyed
No
Thread Size
4-40
Guide Module Material
Zinc Alloy Die Casting , Zamak 3
Guide Module Finish
Chromate Conversion
Rohs/elv Compliance
RoHS compliant, ELV compliant
Lead Free Solder Processes
Not relevant for lead free process
Rohs/elv Compliance History
Always was RoHS compliant
Lead Free Status / RoHS Status
Compliant
For Use With
Z-Pack 2 Mm HM, Z-Pack HS3, Z-Pack HM-Zd And Multi GIG RT2J
Lead Free Status / Rohs Status
 Details
10
Board-Mount Connectors
Product Facts
Technical Documents
Product Specification
108-1973
Application Specification
114-13038
Catalog 1773096
Revised 2-10
www.tycoelectronics.com
Single-piece molded
housings
Custom configurable
modular design
AC and DC power in the
same connector — Meets
UL safety requirements
Current Interrupt ratings per
UL 1977 — for “Hot-Plug”
applications
Compact size — suitable
for distributed DC power
applications
Molded-in guide pins
provide generous blind-
mateability
Up to 3 levels of contact
sequencing:
Low Mating and Un-mating
force
Solder or press-fit
termination to PCB
Meets SSI power connector
requirements for DPS, MPS
and HPS applications
30 micro-inch
[0.76 micro-meters]
gold post-plated contacts
for high reliability
All MULTI-BEAM XL and
MULTI-BEAM XLE products
in this section are RoHS
compliant
R
1st — Pwr/Gnd
2nd — Pwr & Signals
3rd — Trigger Signals
R
File # E28476
File # LR7189
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Power Connectors & Interconnection Systems
MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems
The MULTI-BEAM XL and
MULTI-BEAM XLE modules
are a blind-mateable board-
to-board power distribution
connector system. With a
variety of available power
contacts and a modular
design, customers are able
to customize this connector
to their exact needs. In
addition to selecting the
number of power and
signal contacts, customers
are also able to choose the
mating sequence of con-
tacts they need for their
specific application.
MULTI-BEAM XL connec-
tors feature dual-beam and
four-beam power contacts,
For More Information
Check out product information at:
Technical Support Center
1-800-522-6752
http://mbxl.tycoelectronics.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
rated at 35A. The new
MULTI-BEAM connector
features a true hot-plug
designed three-beam
contact, rated at 43A.
The product is also avail-
able in versions complying
with the Server Systems
Infrastructure (SSI)
Standard. MULTI-BEAM XL
and MULTI-BEAM XLE
products offer high reliabil-
ity and high current density
in a package designed
specifically for modular
hot-swappable power
distribution systems. They
are ideal for blind-mating in
modular and rack mounted
systems. The high perform-
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
ance design and heavy
gold plated contacts meet
requirements across many
applications including
power distribution for com-
pact (1U) computer servers
through high-end servers,
fault-tolerant computers,
networking equipment,
telecommunication
switches, medical instru-
mentation, and industrial
control equipment.
The compact design also
meets the I/O standard
of modern modular and
hot-swappable redundant
(N+1) power supplies
and uninterruptible power
supplies.
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-(0)8002-67666

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5223957-1 Summary of contents

Page 1

Power Connectors & Interconnection Systems MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems Board-Mount Connectors Product Facts ■ Single-piece molded housings Custom configurable ■ modular design ■ AC and DC power in the same connector — Meets UL safety ...

Page 2

Power Connectors & Interconnection Systems MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems MULTI-BEAM XL Connector ■ Expandable length to accommodate power contacts ■ Contact spacings are expandable to accommodate higher voltages and/or higher current requirements ...

Page 3

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector Systems Board-Mount Connectors Right-Angle Receptacles Part Configuration * Number 1P/24S/1P 6450160-3 2P/24S/2P 1-6450160-0 3P/24S/3P 6450570-2 3ACP/24S/6P 6450170-8 5P/24S/6P 6450160-5 7P/32S/7P 6450560-4 8P/28S 6450172-2 8P/32S/8P 6450160-1 3ACP 6450173-1 8P 6450163-2 14P/32S ...

Page 4

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector Systems Board-Mount Connectors Right-Angle Plugs Part Configuration * Number 1P/24S/1P 6450330-1 2P/24S/2P 6450120-2 Distributed DC Power + Signal 3P/24S/3P 6450130-6 Distributed DC Power + Signal 4P/24S/3ACP 6450130-4 AC and DC ...

Page 5

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector Systems Board-Mount Connectors Specifications Materials Housing — High temperature thermo- plastic, UL 94V-0 Power Contacts — High conductivity Copper alloy Signal Contacts — Copper alloy Boardlocks — Phosphor bronze Finish ...

Page 6

Power Connectors & Interconnection Systems “NEW” MULTI-BEAM XLE Connectors NEW Product Facts ■ Two NEW hot-pluggable power contacts to choose from: 50 Amp high power ■ contact 20 Amp low power ■ contact ■ Over 35% lower mating force than ...

Page 7

Power Connectors & Interconnection Systems “NEW” MULTI-BEAM XLE Connectors Specifications Materials Housing — High temperature thermo- plastic, UL 94V-0 Power Contacts — High conductivity Copper alloy Signal Contacts — Copper alloy Boardlocks — Phosphor bronze Finish Power and Signal Contacts ...

Page 8

Power Connectors & Interconnection Systems MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System Product Facts ■ Combines PCB and cable mounted contacts ■ Ideal for separating AC input from DC input ■ Eliminates FASTON tab interface at the back of ...

Page 9

Power Connectors & Interconnection Systems MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System Available Configurations 3CP/1P/24S/2P 3CP/24S/2P 3CP/24S/3ACP 3CP/4P/24S 3ACP/24S/6P 3CP/8P/12S 3CP/20S/10P Note: Receptacles are the only MULTI-BEAM XL parts with Pass-Thru capability. Configuration Description AC Power Cable Power .300" ...

Page 10

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies Cable Receptacle Assemblies Product Facts ■ Single one-piece housing design ■ Terminal Position Assurance (TPA) Secondary Locks on contacts help prevent contact back-out ■ Pre-assembled made-to- ...

Page 11

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies Configurations/Applications Floating XYZ Panel-Mount Receptacle • 0.060" [1.52] Nominal Float and Z direction • For modular installation of large power distribution systems • ...

Page 12

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies Panel-Mount Receptacles Product Facts High strength glass-filled ■ housing materials ■ Expandable/modular housing design ■ PMT Series floats +/- 0.060" [1.52 and Z ...

Page 13

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies Cable-to-Board Squeeze-to-Release Receptacles Product Facts ■ High strength glass-filled housing ■ Pre-installed squeeze-to- release latches ■ Expandable/modular housing design Mates to Tyco Electronics ■ vertical or ...

Page 14

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies Cable Receptacle Components Material and Finish Body — 50 micro inches nickel over high conductivity copper alloy Mating Area — 30 micro inches gold Technical Documents ...

Page 15

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies Cable Receptacle Components (Continued) Material and Finish Contact — Phosphor bronze plated gold over nickel in mating area Signal Contacts Wire Size Range Insulation AWG Diameter ...

Page 16

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies Specifications Installed Connector Illustration Product Specifications Power Contacts — 50 Amps on single 8 AWG wire Signal Contacts — 5 Amps on single 22 AWG wire ...

Page 17

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies Cable Plug Assemblies Product Facts ■ High strength housing materials ■ Hot-Pluggable ■ Installation provides float and Z directions ■ Sequenced mating ■ ...

Page 18

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies Configurations/ Part Numbers PMT Power Module Widths: Module 0.300″ (ACP) Designation 0.250″ (P) 300 (ACP) 0.200″ (HDP) 250 (P) 200 (HDP) Signal Module Width: Module 0.200″ ...

Page 19

Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies Connector Styles PMT (Panel-Mount) for True Floating Intermateable with ■ Single-piece contact Tyco Electronics design — eliminates mul- MULTI-BEAM XL PCB tiple contact ...

Page 20

Power Connectors & Interconnection Systems MULTI-BEAM XL and MULTI-BEAM XLE Connectors Custom Configuration Worksheet PCB-Mount Hold Down Header/Plug (Right-Angle ...

Page 21

Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors Product Facts High current per linear inch ■ ■ Various configurations to meet requirements using less board space ■ Built-in alignment feature ■ Shrouded insulator design Meets safety regulatory ■ ...

Page 22

Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors MINIPAK High-Density Power Connectors 32 Amps per contact, fully loaded ■ ■ Features an innovative Dual Blade contact that allows splitting 4.5 mm pitch contacts into multiple voltage rails Various ...

Page 23

Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors Right-Angle PCB Plug No. 30A No. 15A Part Number Pwr Pwr 6651672 6651670 6651742 6651668 6651380 *The remaining power contacts ...

Page 24

Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors Material Insulators PPA, UL 94V-0 flammability rated, color black Socket contacts Phosphor bronze alloy Signal pins Brass alloy Power blades Copper alloy Plating Contacts Selective 30 microinches gold over nickel ...

Page 25

Power Connectors & Interconnection Systems “NEW” MINIPAK HDL Connectors NEW Product Facts ■ High-density, low profile, power/signal, blind-mate connector ■ Developed to meet next generation 1U application by reducing airflow impedance ■ Design is customizable ■ Serves both solder reflow ...

Page 26

Power Connectors & Interconnection Systems “NEW” MINIPAK HDL Connectors Contacts Plating — Gold over nickel, or gold over palladium-nickel in mating area Performance Data Current Rating — 16 Amps Max. Operating Temperature — 120°C 2.031 [51.60] Right-Angle Receptacle Part Number ...

Page 27

Power Connectors & Interconnection Systems MINIPAK HD Connectors Product Facts Designed to the PICMG ■ MicroTCA.0 Standard ■ 30 microinches gold plating over nickel ■ RoHS compliant ■ 24 high current density power contacts, able to carry up to 14.5 ...

Page 28

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Page 29

Power Connectors & Interconnection Systems MINIPAK HDE Connectors Product Facts Compatible with 2 mm ■ equipment practices per IEC 61076-4-101 ■ One-piece molded housing — fewer parts to assemble to PCB ■ Very high current density — 18 Amps per ...

Page 30

Power Connectors & Interconnection Systems MINIPAK HDE Connectors Contacts Industry proven Universal Power Module (UPM) style contacts Performance Data Current Rating — 18 Amps on each contact in the 8-position (2x4) connector Low Level Contact Resistance — 2 milli-ohms max ...

Page 31

Power Connectors & Interconnection Systems FLATPAQ Modular Board-to-Board Power Connectors — Our Most Modular Board-to-Board Power Connector Product Facts ■ 32 Amp high-performance ELCON CROWN BAND power contacts ■ True hot-plug power contacts available for current interruption under load Versatile ...

Page 32

Power Connectors & Interconnection Systems FLATPAQ Modular Board-to-Board Power Connectors — Our Most Modular Board-to-Board Power Connector Various Contact Termination bars. Tyco Electronics will provide details of the Styles recommended pressing All connectors are available fixture for each assembly. in ...

Page 33

Power Connectors & Interconnection Systems FLATPAQ Connector Product Specifications Materials Insulators Power Blades Power Sockets Hot-Plug Power Sockets & Active Guide Sockets Signal Pin Contacts Signal Socket Contacts Passive Guide Pin Active Guide Pin Finishes Contacts Passive Guide Pin Active ...

Page 34

Power Connectors & Interconnection Systems FLATPAQ Connectors Part Number 6646465-1 FLATPAQ 250V Straight Socket Connector 4 Power, 24 Signal Contacts .551 [14.00] Part Number 6646597-1 FLATPAQ 250V Straight Socket Connection with Active Guide Pin 2 (250V) Power, 2 amps Signal ...

Page 35

Power Connectors & Interconnection Systems How to Specify Your Modular FLATPAQ Connector In order to build your Modular FLATPAQ connector necessary to specify all application-specific requirements such as required modules, their order, termination, and sequencing. For this purpose, ...

Page 36

Power Connectors & Interconnection Systems ICCON Single Pole Power Connectors Product Facts ■ Uses high-performance Crown contact ■ 35A current rating ■ True compliant press-fit and solder tails Pin locking feature option ■ ■ Standard DIP footprint .300 x .100 ...

Page 37

Power Connectors & Interconnection Systems ICCON Standard DIP Connectors (.300 x .100 footprint) Right-Angle Receptacle Part Number 6643232-1 Solder Part Number 6643272-1 Compliant .150 [3.81] Right-Angle Pin For Part Numbers and “A” Dimension .150 See Table Below [3.81] Vertical Receptacle ...

Page 38

Power Connectors & Interconnection Systems ICCON Discrete Contacts Crimp Socket Part Number 6648317-1 #8 AWG Crimp Pins Part Number 1766163-1 #8 AWG Non-Lock Part Number 1766160-1 #8 AWG Lock .142 Part Number 1766816-1 Dia. [3.60] #10 AWG Non-Lock Part Number ...

Page 39

Power Connectors & Interconnection Systems ICCON Connector Electrical Performance Stacked ICCON 2-Position Right-Angle Socket Assembly 25 Amps per socket Part Number 2085181-1 Stacked ICCON Pins Dim. A .630 16.00 .709 18.00 .787 20.00 Electrical Performance Note: All part numbers are ...

Page 40

Power Connectors & Interconnection Systems ICCON SLIMLINE Connectors (.100 x .100 Footprint) Parallel Pin Part Number 6643228-1 Solder Part Number 6643227-1 Solder w/Locking Feature Part Number 6643222-1 Compliant Part Number 6643223-1 Compliant w/ Locking Feature Parallel Socket Part Number 6643229-1 ...

Page 41

Power Connectors & Interconnection Systems Mini Power Modules Product Facts Hard Metric design ■ compatible with Z-PACK 2 mm HM, Z-PACK HM-Zd, MULTIGIG RT and Futurebus+ Connectors ■ Sequenced contact options for “make-first-break-last” applications ■ Compliant press-fit connections to PCB ...

Page 42

Power Connectors & Interconnection Systems Mini Power Modules for PCB-to-PCB Power Distribution MULTIGIG RT Power Modules The newest of the power modules. Designed specifically for use with Tyco Electronics 2 mm Backplane Connectors. Suitable for 0.8 mm Card Spacing and ...

Page 43

Power Connectors & Interconnection Systems MULTIGIG RT Power Modules Right-Angle Headers Material and Finish Housing — Liquid Crystal Polymer Contacts — Phosphor Bronze Plating — .000050 [0.00127] min gold in mating area. .000020 [0.000508] min. tin on PCB tail over ...

Page 44

Power Connectors & Interconnection Systems Universal Power Module (UPM) Right-Angle Plug Material and Finish Housing — PBT Natural color UL 94V-0 Contacts — Standard Power — Phosphor Bronze High Power — .657 High Conductivity Copper Alloy [16.70] Plating — 0.00127 ...

Page 45

Power Connectors & Interconnection Systems Universal Power Module (UPM) Vertical Plug .098 Material and Finish [2.50] Housing — PBT .059 Natural color UL 94V-0 [1.50] Contacts — Standard Power — Phosphor Bronze High Power — .059 [1.50] High Conductivity Copper ...

Page 46

Power Connectors & Interconnection Systems Universal Power Module (UPM) Vertical and Right-Angle Receptacles Material and Finish Housing — PBT Natural color UL 94V-0 Contacts — Standard Power — Phosphor Bronze High Power — High Conductivity Copper Alloy Plating — 0.00127 ...

Page 47

Power Connectors & Interconnection Systems Z-PACK 2 mm Futurebus+ Power Modules Vertical Pin Assemblies with Solder Leads and Compliant Press-Fit Leads Material and Finish Housing — Liquid crystal polymer Pin Contacts — Phosphor bronze, mating surface plating conforms to all ...

Page 48

Power Connectors & Interconnection Systems Z-PACK 2 mm Futurebus+ Power Modules Right-Angle Receptacle Assemblies with Solder Leads and Compliant Press-Fit Leads Material and Finish Housing — Liquid crystal polymer Receptacle Contacts — Phosphor bronze, mating surface plating conforms to all ...

Page 49

... Mexico: 01-800-733-8926 to change. C. America: 52-55-1106-0803 Vertical Guide Vertical Spacer Part Number Right-Angle Vertical Vertical Guide Guide Spacer Pin Module Module Module 5223957-1 1645545-1 (As Shown) (15 mm) 5223979-1 1934988-1 (with Dual 1645545-2 Mounting (18 mm) Position) Part Number Right-Angle Vertical Pin Pin 1469265-1 1469265-3 ...

Page 50

Power Connectors & Interconnection Systems Backplane and Co-Planar Guide Modules 10.8 Guide Modules Rugged design — to support heavier cards Better gatherability +/-3.5 mm 10.8 mm width Die Cast Pin Die Cast Receptacle ESD Ground Option Finish: Nickel plated Type ...

Page 51

Power Connectors & Interconnection Systems Z1 Power Connector for AdvancedTCA Zone 1 Applications Product Facts Designed to PICMG 3.0 ■ Standard ■ High conductivity copper alloy on Size 16 power contacts .76 micro-meters ■ [30 microinch] gold over 1.27 micrometers ...

Page 52

Power Connectors & Interconnection Systems Z1 Power Connector for AdvancedTCA Zone 1 Applications Material and Finish Insulators — Thermoplastic, glass reinforced, UL 94V-0 Signal Pins — Copper alloy Power Contacts — High conductivity copper alloy, plated 0.00076 [.000030] min. gold ...

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