FAN9612 Fairchild Semiconductor, FAN9612 Datasheet

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FAN9612

Manufacturer Part Number
FAN9612
Description
Manufacturer
Fairchild Semiconductor
Datasheet

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© 2008 Fairchild Semiconductor Corporation
FAN9611 / FAN9612 • Rev. 1.1.4
FAN9611 / FAN9612
Interleaved Dual BCM PFC Controllers
Features
Applications
Sync-Lock™ Interleaving Technology for 180°
Out-of-Phase Synchronization Under All Conditions
Automatic Phase Disable at Light Load
Dead-Phase Detect Protection
2.0A Sink, 1.0A Source, High-Current Gate Drivers
High Power Factor, Low Total Harmonic Distortion
Voltage-Mode Control with (V
Closed-Loop Soft-Start with User-Programmable
Soft-Start Time for Reduced Overshoot
Minimum Restart Frequency to Avoid Audible Noise
Maximum Switching Frequency Clamp
Brownout Protection with Soft Recovery
Non-Latching OVP on FB Pin and Latching Second-
Level Protection on OVP Pin
Open-Feedback Protection
Power-Limit and Current Protection for Each Phase
Low Startup Current of 80µA Typical
Works with DC and 50Hz to 400Hz AC Inputs
100-1000W AC-DC Power Supplies
Large Screen LCD-TV, PDP-TV, RP-TV Power
High-Efficiency Desktop and Server Power Supplies
Networking and Telecom Power Supplies
Solar Micro Inverters
IN
)
2
Figure 1. Simplified Application Diagram
Feedforward
Description
The FAN9611/12 family of interleaved dual Boundary-
Conduction-Mode (BCM) Power-Factor-Correction (PFC)
controllers operate two parallel-connected boost power
trains 180° out of phase. Interleaving extends the
maximum practical power level of the control technique
from about 300W to greater than 800W. Unlike the
continuous conduction mode (CCM) technique often
used at higher power levels, BCM offers inherent zero-
current switching of the boost diodes, which permits the
use of less expensive diodes without sacrificing
efficiency. Furthermore, the input and output filters can
be smaller due to ripple current cancellation and effective
doubling of the switching frequency.
The converters operate with variable frequency, which is
a function of the load and the instantaneous input /
output voltages. The switching frequency is limited
between 16.5kHz and 525kHz. The Pulse Width
Modulators (PWM) implement voltage-mode control with
input voltage feedforward. When configured for PFC
applications, the slow voltage regulation loop results in
constant on-time operation within a line cycle. This PWM
method, combined with the BCM operation of the boost
converters, provides automatic power factor correction.
The controllers offers bias UVLO (10V / 7.5V for
FAN9611 and 12.5V / 7.5V for FAN9612), input
brownout, over-current, open-feedback, output over-
voltage, and redundant latching over-voltage protections.
Furthermore, the converters’ output power is limited
independently of the input RMS voltage. Synchronization
between the power stages is maintained under all
operating conditions.
December 2011
www.fairchildsemi.com

Related parts for FAN9612

FAN9612 Summary of contents

Page 1

... BCM operation of the boost converters, provides automatic power factor correction. The controllers offers bias UVLO (10V / 7.5V for FAN9611 and 12.5V / 7.5V for FAN9612), input brownout, over-current, open-feedback, output over- voltage, and redundant latching over-voltage protections. Furthermore, the converters’ output power is limited independently of the input RMS voltage ...

Page 2

... PCB design and operating conditions, such as air flow. The range of values JA covers a variety of operating conditions utilizing natural convection with no heatsink on the package. 3. This typical range is an estimate; actual values depend on the application. © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 Package Figure 2. SOIC-16 (Top View) Suffix (1) Θ ...

Page 3

... Typical Application Diagram LINE EMI Filter R INHYST Block Diagram © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 R ZCD2 R IN1 R ZCD1 1 ZCD1 CS1 ZCD2 CS2 15 IN2 C 5VB 3 14 5VB VDD 4 13 MOT DRV1 R R MOT G1 5 AGND ...

Page 4

... CS2 Current Sense Input for Phase 2 of the interleaved boost power stage. 16 CS1 Current Sense Input for Phase 1 of the interleaved boost power stage. © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 Figure 5. Pin Layout (Top-View) Description 4 error amplifier M www.fairchildsemi.com ...

Page 5

... If the mismatch is greater than ±10%, current sharing is proportionately worse, requiring over-design of the power supply. However, the accurate 180° out-of-phase synchronization is still maintained, providing current cancellation, although its effectiveness is reduced. © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 Parameter Parameter (4) 5 Min ...

Page 6

... Restart Timer (Each Channel) f Minimum Switching Frequency SW,MIN Frequency Clamp (Each Channel) f Maximum Switching Frequency SW,MAX © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 = -40°C to +125°C. Currents are defined as positive into the device and J Conditions – 0. Output Not Switching ...

Page 7

... OVPNL_HYS Over-Voltage Protection Using OVP Pin – Latching (Input) V Latching OVP Threshold (+15%) OVPLCH Note: 5. Not tested in production. © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 Continued ( ) = -40°C to +125°C. Currents are defined as positive into the device and J Conditions ...

Page 8

... Boundary Conduction Mode (BCM), the new switching period is initiated when the inductor current returns to zero. © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 There are many fundamental differences in CCM and BCM operations and the respective designs of the boost converter. ...

Page 9

... Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 a sine square function. Eliminating the line frequency component from the feedback system is imperative to maintain low total harmonic distortion (THD) in the input current waveform ...

Page 10

... PFC controller when an independent bias power supply is not present in the system. © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 At startup condition and in the unlikely case of missing zero current detection, the lack of an oscillator would mean that the converter stops operating. To overcome ...

Page 11

... By adjusting maximum on-time (using R management thresholds can be adjusted upward, described in the “Adjusting the Phase-Management Thresholds” section of this datasheet. © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 Figure 15. Automatic Phase-Control Operation 10. Brownout Protection with Soft Recovery An additional protection function usually offered by PFC IN_RMS ...

Page 12

... Potentially, this behavior can be utilized to control the inrush current limiting circuit. © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 FAN9611/12 employs closed-loop soft-start where the reference voltage of the error amplifier is slowly increased to its final value. When the current and power ...

Page 13

... Therefore the FB © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 voltage stays flat or even decays while the SS voltage keeps rising. This is a problem if closed-loop soft-start should be maintained. By clamping the SS voltage to the FB pin, this problem can be mitigated ...

Page 14

... FAN9611/12 does not send out gate drive signals to the boost transistors. Figure 21. Output-Voltage Feedback Circuit © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 Figure 20. Error Amplifier Compensation Circuitry 8. Secondary Output Voltage Sense (OVP) A second-level latching over-voltage protection can be implemented using the OVP pin of the controller ...

Page 15

... AC ripple into the control loop. If line zero crossing detection is missing, the FAN9611/12 measures the input voltage in every 32ms; it can operate from a DC © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 the integrator while the peak detector works properly ) IN during light-load operation. ...

Page 16

... OUT swings between 1/3 to 2/3 V and the MOS devices pull the output to the high DD or low rail. © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 50Hz DC 10ms forced reset after 32ms Figure 24. Input Voltage Sensing Waveforms The purpose of the MillerDrive™ architecture is to ...

Page 17

... V voltage is monitored by the under-voltage lockout DD (UVLO) circuit. At power-up, the V exceed 10.0V (±0.5V) for FAN9611 and exceed 12.5V (±0.5V) for FAN9612 to enable operation. Both the FAN9611 and the FAN9612 stops operating when the V voltage falls below 7.5V (±0.5V). See PGND pin DD description for important bypass information. ...

Page 18

... This is useful if the auxiliary power is 12V or below. This configuration also allows bias power designs using a bootstrap winding to start the FAN9612 without a dedicated startup resistor. In the boost PFC topology, the output voltage is pre- charged to the peak line voltage by the boost diode ...

Page 19

... When the output power comes back up to 18%, the FAN9611/12 automatically goes from the single-phase to the two-phase operation (phase-add). © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 The default thresholds can be adjusted upward based on the application requirement; for example, to meet the Energy STAR 5.0 or the Climate Savers Computing efficiency requirements at 20% of the load ...

Page 20

... Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 d. Pull the VIN Pin to GND. Since the VIN sense circuit is configured to ride through a single line ...

Page 21

... The gate drive pattern should be as short as possible to minimize interference. Current Sensing  Current sensing should be as short as possible. © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4  To minimize switching noise, current sensing should not make a loop. Input Voltage Sensing (  ...

Page 22

... Feedback Divider Over Voltage Sense Divider Over Voltage Sense Divider Input Voltage Sense Divider © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 Input Voltage Sense Divider Brownout Hysteresis Set Gate Drive Resistor Gate Drive Speed-Up Diode Bypass Capacitor for VDD_HF ...

Page 23

... In general, the value of 0.95 can be used unless a more accurate power budget is available. © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 Step 3: Maximum Output Power per Channel P OUT  ...

Page 24

... I t L,PK ON,MAX L Step 8: Maximum DC Output Current  MAX, CH  I OUT,MAX V OUT © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 Step 9: Zero Current Detect Resistors (7)  V OUT,RIPPLE R ZCD1  t HOLD 2 where 0.5  (8) 2   V resonant waveform across the boost inductor during  ...

Page 25

... It should also be sufficiently lower then the switching frequency of the © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 converter so noise can be effectively attenuated. The  recommended f (19) applications ...

Page 26

... Figure 36 can be used. Figure 36. Gate Drive Schematic with Independent Turn-On and Turn-Off © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 The FAN9611/12 sources high peak current to the MOSFET gate through R and D G control the turn-on transition time. When the MOSFET is ...

Page 27

... Typical Performance Characteristics — Supply Typical characteristics are provided at T Figure 37. I vs. Temperature STARTUP Figure 39. UVLO Thresholds vs. Temperature © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 = 25°C and V = 12V unless otherwise noted Figure 38. Operating Current vs. Temperature Figure 40. UVLO Hysteresis vs. Temperature 27 www ...

Page 28

... Typical Performance Characteristics — Control Typical characteristics are provided at T Figure 41. Transfer Function (Maximum On Time vs. V Figure 43. EA Transconductance (g Temperature Figure 45. 5V Reference vs. Temperature © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 = 25°C and V = 12V unless otherwise noted Figure 42. Maximum On Time vs. Temperature ) ...

Page 29

... Typical Performance Characteristics — Control Typical characteristics are provided at T Figure 47. Phase-Control Thresholds vs. Temperature Figure 48. Phase-Dropping Operation © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 = 25°C and V = 12V unless otherwise noted Gate Drive 1 Gate Drive 1 Gate Drive 2 Gate Drive 2 ...

Page 30

... Typical Performance Characteristics — Protection Typical characteristics are provided at T Figure 50. CS Threshold vs. Temperature Figure 52. Restart Timer Frequency vs. Temperature Figure 54. Brownout Threshold vs. Temperature © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 = 25°C and V = 12V unless otherwise noted Figure 51 OUT Delay vs. Temperature Figure 53 ...

Page 31

... Typical Performance Characteristics — Protection Typical characteristics are provided at T Figure 55. Non-Latching OVP vs. Temperature Figure 57. OVP Hysteresis vs. Temperature © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 = 25°C and V = 12V unless otherwise noted Figure 56. Latching OVP vs. Temperature 31 www.fairchildsemi.com ...

Page 32

... Line Current Note: 6. For full performance operational characteristics at both low line (110V load and full-load, refer to FEB279 Evaluation Board User Guide: 400W Evaluation Board using FAN9612. © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 = 25°C and V = 12V unless otherwise noted. ...

Page 33

... Output Power (%) Figure 65. Measured Efficiency at 115V (Adjusted Thresholds) © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 Figure 63 and Figure 64 show the phase management with the default minimum threshold values of the IC. They can be adjusted upwards to achieve a different efficiency profile (Figure 65 and Figure 66) where phase management thresholds are adjusted to 30% / 44% of the full load ...

Page 34

... FAN9612 Controller Related Resources  AN-6086: Design Consideration for Interleaved Boundary Conduction Mode (BCM) PFC Using FAN9612  AN-9717: Fairchild Evaluation Board User Guide FEB388: 400W Evaluation Board using FAN9611/12  AN-8021: Building Variable Output Voltage Boost PFC Converters Using FAN9612 References 1 ...

Page 35

... Package specifications do not expand the terms of Fairchild’s worldwide terms and conditions, specifically the warranty therein, which covers Fairchild products. Always visit Fairchild Semiconductor’s online packaging area for the most recent package drawings: http://www.fairchildsemi.com/packaging/. © 2008 Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 10.00 A 9.80 8.89 ...

Page 36

... Fairchild Semiconductor Corporation FAN9611 / FAN9612 • Rev. 1.1.4 36 www.fairchildsemi.com ...

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