lm5046sqx National Semiconductor Corporation, lm5046sqx Datasheet

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lm5046sqx

Manufacturer Part Number
lm5046sqx
Description
Phase-shifted Full-bridge Pwm Controller With Integrated Mosfet Drivers
Manufacturer
National Semiconductor Corporation
Datasheet

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© 2011 National Semiconductor Corporation
Phase-Shifted Full-Bridge PWM Controller with Integrated
MOSFET Drivers
General Description
The LM5046 PWM controller contains all of the features nec-
essary to implement a Phase-Shifted Full-Bridge topology
power converter using either current mode or voltage mode
control. This device is intended to operate on the primary side
of an isolated dc-dc converter with input voltage up to 100V.
This highly integrated controller-driver provides dual 2A high
and low side gate drivers for the four external bridge MOS-
FETs, plus control signals for the secondary side syn-
chronous rectifier MOSFETs. External resistors program the
dead-time to enable zero-volt switching of the primary FETs.
Intelligent startup of the synchronous rectifiers allows mono-
tonic turn-on of the power converter even with pre-bias load
conditions. Additional features include cycle-by-cycle current
limiting, hiccup mode restart, programmable soft-start, syn-
chronous rectifier soft-start and a 2 MHz capable oscillator
with synchronization capability and thermal shutdown.
Packages
Simplified Phase-Shifted Full-Bridge Power Converter
eTSSOP-28
LLP-28 (5mm x 5mm)
301478
LM5046
Features
Highest Integration Controller for Small Form Factor, High
Density Power Converters
High Voltage Start-up Regulator
Intelligent Sync Rectifier Start-up Allows Linear Turn-on
into Pre-biased Loads
Synchronous Rectifiers Disabled in UVLO mode and
Hiccup Mode
Two Independent, Programmable Dead-Time
Adjustments to Enable Zero-Volt Switching.
Four High Current 2A Bridge Gate Drivers
Wide-Bandwidth Opto-coupler Interface
Configurable for either Current Mode or Voltage Mode
Control
Dual-mode Over-Current Protection
Resistor Programmed 2MHz Oscillator
Programmable Line UVLO and OVP
March 18, 2011
www.national.com
30147801

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lm5046sqx Summary of contents

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... Packages ■ eTSSOP-28 ■ LLP-28 (5mm x 5mm) Simplified Phase-Shifted Full-Bridge Power Converter © 2011 National Semiconductor Corporation LM5046 Features ■ Highest Integration Controller for Small Form Factor, High Density Power Converters ■ High Voltage Start-up Regulator ■ ...

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Connection Diagrams www.national.com Top View 30147802 TSSOP28 2 ...

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... Ordering Information Order Number Package Type LM5046MH eTSSOP-28 LM5046MHX eTSSOP-28 LM5046SQ LLP-28 LM5046SQX LLP-28 Top View LLP-28 Package NSC Package Drawing MXA28A MXA28A SQA28A SQA28A 3 30147803 Supplied As Rail of 48 Units Tape and Reel of 2500 Units Available Soon Available Soon www.national.com ...

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Pin Descriptions TSSOP LLP Pin Name Pin 1 25 UVLO Line Under-Voltage Lockout 2 26 OVP/OTP Over Voltage Protection 3 27 RAMP Input to PWM Comparator Current Sense Input 5 1 SLOPE Slope Compensation Current 6 2 ...

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TSSOP LLP Pin Name Pin Soft-Start Input 14 10 SSSR Secondary Side Soft-Start 15 11 SSOFF Soft-Stop Disable 19 15 SR2 Synchronous Rectifier Driver 21 17 VCC Output of Start-Up Regulator 22 18 PGND Power Ground 23, ...

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Absolute Maximum Ratings VIN to GND HS to GND (Note 4) BST1/BST2 to GND BST1/BST2 to HS1/HS2 HO1/HO2 to HS1/HS2 (Note 2) LO1/LO2/SR1/SR2 (Note GND CC REF,SSOFF,RT,OVP,UVLO to GND RAMP COMP Electrical Characteristics junction temperature range of ...

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Symbol Parameter I SSSR charge current SSSR I SSSR discharge current 1 SSSR-DIS1 I SSSR discharge current 2 SSSR-DIS2 SSSR output low voltage SSSR threshold to enable SR1/SR2 Current Sense Input (CS Pin) V Current limit threshold CS CS delay ...

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Symbol Parameter Comp Pin V COMP current to RAMP offset PWM- RAMP offset SS-OS COMP current to RAMP gain SS to RAMP gain COMP current for SSSR charge current enable COMP to output delay Minimum duty cycle ...

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Typical Performance Characteristics Application Board Efficiency 100 90 80 36V 48V 70 72V 60 V OUT = 3. LOAD CURRENT (A) V and V vs. V VCC REF V vs. I REF REF 25 30 ...

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Dead-Time vs. Temperature Threshold vs. Temperature www.national.com Dead-Time T 30147865 30147813 vs 30147866 ...

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Block Diagram FIGURE 1. 11 30147804 www.national.com ...

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Functional Description The LM5046 PWM controller contains all of the features nec- essary to implement a Phase-Shifted Full-Bridge (PSFB) topology power converter using either current mode or volt- age mode control. This device is intended to operate on the primary ...

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For example, if the desired oscillator frequency is 400 kHz i.e. each phase (LO1 or LO2) at 200 kHz, the value of R 25kΩ. If the LM5046 synchronized to an external clock, that signal must be coupled ...

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PWM Comparator The LM5046 pulse width modulator (PWM) comparator is a three input device, it compares the signal at the RAMP pin to the loop error signal or the soft-start, whichever is lower, to control the duty cycle. This comparator ...

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Soft-Start The soft-start circuit allows the power converter to gradually reach a steady state operating point, thereby reducing the start-up stresses and current surges. When bias is supplied to the LM5046, the SS capacitor is discharged by an internal MOSFET. ...

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FIGURE 4. Timing Diagram Illustrating the Sequence of Gate-Driver Outputs in the PSFB Topology www.national.com 16 30147821 ...

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Synchronous Rectifier Control Outputs (SR1 & SR2) Synchronous rectification (SR) of the transformer secondary provides higher efficiency, especially for low output voltage converters, compared to the diode rectification. The reduction of rectifier forward voltage drop (0.5V - 1.5V) to 10mV ...

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FIGURE 5. Synchronous Rectifier Timing Diagram 18 30147836 ...

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Soft-Start of the Synchronous Rectifiers In addition to the basic soft-start already described, the LM5046 contains a second soft-start function that gradually turns on the synchronous rectifiers to their steady-state duty cycle. This function keeps the synchronous rectifiers off dur- ...

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Soft-Stop Off The Soft-Start Off (SSOFF) pin gives additional flexibility by allowing the power converter to be configured for hard-stop during line UVLO and hiccup mode condition. If the SS OFF FIGURE 8. Stop-Stop Waveforms during a UVLO Event www.national.com ...

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Table 1: Soft-Stop in Fault Conditions Fault Condition UVLO (UVLO<1.25V) 3x the charging rate OVP (OVP>1.25V) Hiccup (CS>0.75 and RES>1V) 6x the charging rate VCC/VREF UV Internal Thermal Limit Note: All the above conditions are valid with SSOFF pin tied ...

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Applications Information PHASE-SHIFTED FULL-BRIDGE OPERATION The phase shifted full-bridge topology is a derivative of the conventional full-bridge topology. When tuned appropriately the PSFB topology achieves zero voltage switching (ZVS) of the primary FETs while maintaining constant switching fre- quency. The ...

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When tuned appropriately either by deliberately increasing the leakage inductance or by adding an extra commutating inductor, the sinusoidal resonant waveform peaks such that it is clamped by ...

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VOLTAGE MODE CONTROL USING THE LM5046 To configure the LM5046 for voltage mode control, an exter- nal resistor (R ) and capacitor ( ND, and the RAMP pins is required to create a saw-tooth modulation ramp signal shown ...

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VIN and VCC The voltage applied to the VIN pin, which may be the same as the system voltage applied to the power transformer’s pri- mary (V ), can vary in the range of the 14 to 100V ...

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UVLO AND OVP VOLTAGE DIVIDER SELECTION Two dedicated comparators connected to the UVLO and OVP pins are used to detect under voltage and over voltage con- ditions. The threshold values of both these comparators are set at 1.25V. The two ...

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The UVLO and OVP can also be set together using a 3 re- sistor divider ladder as shown in Figure as explained in the basic UVLO divider selection. Using the same values the above two examples, for the ...

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CURRENT SENSE The CS pin receives an input signal representative of its transformer’s primary current, either from a current sense transformer or from a resistor located at the junction of source pin of the primary switches, as shown in 21, ...

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HICCUP MODE CURRENT LIMIT RESTART The operation of the hiccup mode restart circuit is explained in the Functional Description section. During a continuous current limit condition, the RES pin is charged with 30µA cur- rent source. The restart delay time ...

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FIGURE 22. Hiccup Mode Delay and Soft-Start Timing Diagram Printed Circuit Board Layout The LM5046 current sense and PWM comparators are very fast and respond to short duration noise pulses. The compo- nents at the CS, COMP, SLOPE, RAMP, SS, ...

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Evaluation Board Schematic 31 www.national.com ...

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Physical Dimensions www.national.com inches (millimeters) unless otherwise noted Molded TSSOP-28 NS Package Number MXA28A 28-Lead LLP Package NS Package Number SQA28A 32 ...

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Notes 33 www.national.com ...

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... National Semiconductor and the National Semiconductor logo are registered trademarks of National Semiconductor Corporation. All other brand or product names may be trademarks or registered trademarks of their respective holders. ...

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