TEA1532 Philips Semiconductors, TEA1532 Datasheet

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TEA1532

Manufacturer Part Number
TEA1532
Description
GreenChip SMPS control IC
Manufacturer
Philips Semiconductors
Datasheet

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0
1. General description
2. Features
2.1 Distinctive features
2.2 Green features
2.3 Protection features
The GreenChip™II is the second generation of green Switched Mode Power Supply
(SMPS) controller ICs. Its high level of integration allows the design of a cost effective
power supply with a very low number of external components.
The TEA1532 can also be used in fixed frequency, Continuous Conduction Mode (CCM)
converter designs for low voltage, high current applications. At low power (standby) levels,
the system operates in cycle skipping mode which minimizes the switching losses during
standby.
The special built-in green functions allow the efficiency to be optimum at all power levels.
This holds for quasi-resonant operation at high power levels, as well as fixed frequency
operation with valley switching at medium power levels. At low power (standby) levels, the
system operates in cycle skipping mode with valley detection.
The proprietary high voltage BCD800 process makes direct start-up possible from the
rectified universal mains voltage in an effective and green way. A second low voltage
BICMOS IC is used for accurate, high speed protection functions and control.
The TEA1532 enables highly efficient and reliable supplies to be designed easily.
TEA1532
GreenChip II SMPS control IC
Rev. 01 — 28 May 2004
Universal mains supply operation (70 V to 276 V AC)
High level of integration, resulting in a very low external component count
Fixed frequency Continuous Conduction Mode (CCM) operation capability
Quasi-Resonant (QR) Discontinuous Conduction Mode (DCM) operation capability.
Valley or zero voltage switching for minimum switching losses in QR operation
Cycle skipping mode at very low loads; input power <300 mW at no-load operation for
a typical adapter application
On-chip start-up current source.
Safe restart mode for system fault conditions
Zero current switch-on in QR mode
Undervoltage protection (foldback during overload)
Preliminary data sheet

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TEA1532 Summary of contents

Page 1

... ICs. Its high level of integration allows the design of a cost effective power supply with a very low number of external components. The TEA1532 can also be used in fixed frequency, Continuous Conduction Mode (CCM) converter designs for low voltage, high current applications. At low power (standby) levels, the system operates in cycle skipping mode which minimizes the switching losses during standby ...

Page 2

... Ordering information Package Name Description SO8 plastic small outline package; 8 leads; body width 3.9 mm DIP8 plastic dual in-line package; 8 leads (300 mil) Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC Version SOT96-1 SOT97-1 © Koninklijke Philips Electronics N.V. 2004. All rights reserved ...

Page 3

... START-UP CURRENT SOURCE I prot(dem) VALLEY clamp 80 mV DRIVER LEB soft start blank S2 OCP BROWN-OUT DCM and CCM PROTECTION TEA1532T S Q TEA1532P < 4.5 V © Koninklijke Philips Electronics N.V. 2004. All rights reserved. 8 DRAIN 5 DEM DRIVER SENSE coa014 ...

Page 4

... CTRL DEM SENSE DRIVER DRAIN 7. Functional description The TEA1532 is the controller of a compact flyback converter, with the IC situated at the primary side. An auxiliary winding of the transformer provides demagnetization detection and powers the IC after start-up; see 9397 750 13113 Preliminary data sheet 8 DRAIN ...

Page 5

... Philips Semiconductors Fig 4. Typical configuration The TEA1532 can operate in multi modes; see Fig 5. Multi mode and FF-CCM operation mode, the next converter stroke is started only after demagnetization of the transformer current (zero current switching), while the drain voltage has reached the lowest voltage to minimize switching losses (green function) ...

Page 6

... sense(max) 0. (typ) voltage as a function of V sense(max) Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC (at pin 1) is charged by the internal start-up VCC (switch S1 will be opened); see VCC (undervoltage lock out), the IC UVLO coa016 Cycle skip active 1 ...

Page 7

... The oscillator will not start a new primary stroke until the DEM Rev. 01 — 28 May 2004 GreenChip II SMPS control IC Figure 6. time. This suppression supp voltage; see Figure i leb Figure . This increases the CTRL voltage slopecomp © Koninklijke Philips Electronics N.V. 2004. All rights reserved. TEA1532 13. . sense generated by the 7. The slope ...

Page 8

... Slope compensation prevents modulation of the on-time (duty cycle) slopecomp R slopecomp R CTRL removed), the IC stops switching and enters the safe restart mode. VCC Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC TEA1532 Slope compensation current CTRL 4 1 5.6 V control detect 0.63 V 001aaa830 © Koninklijke Philips Electronics N.V. 2004. All rights reserved. ...

Page 9

... Figure 8 shows the drain voltage, valley signal, secondary stroke and allowing high frequency operation, which 2 Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC > 2.5 V), by external means, will latch PROTECT and V , but the IC will not start UVLO 1 ------------------------------------------------- ...

Page 10

... V aux mains -------------- - ------------------------- - R R DEM DEM N aux N = ----------- - N p Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC secondary ringing (2) (1) mgu235 can damage the (external) power i drops below V . Capacitor C CC UVLO is high enough (V i level at which the converter has to enter a i © Koninklijke Philips Electronics N.V. 2004. All rights reserved. ...

Page 11

... SENSE Figure 9. is supplied from pin DRAIN, the 0.5 V start-up V ocp Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC level, however switching will not start , etc.. UVLO drops below a level of about 4.5 V (typically internal current sense R (about 0.5 V maximum and C ...

Page 12

... DEM current on pin SENSE current on pin DRIVER d < current on pin DRAIN total power dissipation T storage temperature junction temperature electrostatic discharge class 1 voltage human body model machine model Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC may not be current driven. CC Min 0.4 0.4 0.4 - 0.4 0.4 - 1000 1 0.8 - < ...

Page 13

... V; DRAIN 3 V < V < UVLO V > 100 V; DRAIN V < V < V UVLO CC start no load on pin DRIVER DEM I = 500 A DEM I = 250 A DEM QR mode Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC Typ 150 95 Min Typ 1.0 1.2 - 100 650 - 60 - 10.3 11 8.1 8.7 2.0 2.3 < 3V 1.2 1 1.2 0.75 650 550 1 ...

Page 14

... V CTRL 0 0 < 0.5 V sense A constant I (brown-out) from pin DEM 9 DRIVER DRIVER V = 9.5 V DRIVER V > Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC Min Typ 1.0 - 1.5 1.2 1 0.56 0.63 2.37 2 100 43 - [1] - 150 ...

Page 15

... Valid for V > 11. Application information A converter with the TEA1532 consists of an input filter, a transformer with a third winding (auxiliary), and an output stage with a feedback circuit. Capacitor C rectified mains during start-up and via the auxiliary winding during operation. A sense resistor R ...

Page 16

... Fig 10. Flyback configuration using the discontinuous conduction mode. 9397 750 13113 Preliminary data sheet V mains GND 2 TEA1532T PROTECT TEA1532P 3 CTRL 4 R CTRL Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC DRAIN 8 power DRIVER 7 MOSFET SENSE DEM R sense DEM coa011 © ...

Page 17

... Fig 11. Typical waveforms 1. 9397 750 13113 Preliminary data sheet V UVLO 2.5 V Start-up Normal sequence operation with pin PROTECT. Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC OVP Normal Output operation short-circuit © Koninklijke Philips Electronics N.V. 2004. All rights reserved. (1) Brown-out 001aaa840 ...

Page 18

... V, the protection is always latched. So the IC is not started at PROTECT V unless the V voltage drops below the V start CC external OTP compensation described in Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC V UVLO 2.5 V Normal External operation OTP 001aaa841 level. This is the same action used for ...

Page 19

... GND 2 TEA1532T (1) PROTECT TEA1532P 3 CTRL 4 R slopecomp R CTRL protection. Slope compensation is determined by the value of R Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC DRAIN 8 power DRIVER 7 MOSFET SENSE DEM R sense coa013 . slopecomp © Koninklijke Philips Electronics N.V. 2004. All rights reserved. ...

Page 20

... detail 6.2 1.0 0.7 1.05 0.25 0.25 5.8 0.4 0.6 0.039 0.028 0.041 0.01 0.01 0.016 0.024 EUROPEAN PROJECTION © Koninklijke Philips Electronics N.V. 2004. All rights reserved. TEA1532 SOT96 ( 0.7 0 0.028 0.004 0.012 ISSUE DATE 99-12-27 03-02- ...

Page 21

... REFERENCES JEDEC JEITA MO-001 SC-504-8 Rev. 01 — 28 May 2004 GreenChip II SMPS control ( 6.48 3.60 8.25 2.54 7.62 6.20 3.05 7.80 0.26 0.14 0.32 0.1 0.3 0.24 0.12 0.31 EUROPEAN PROJECTION © Koninklijke Philips Electronics N.V. 2004. All rights reserved. TEA1532 SOT97-1 ( max. 10.0 0.254 1.15 8.3 0.39 0.01 0.045 0.33 ISSUE DATE 99-12-27 03-02- ...

Page 22

... C (SnPb process) or below 245 C (Pb-free process) – for all the BGA and SSOP-T packages 9397 750 13113 Preliminary data sheet Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control the stg(max) © Koninklijke Philips Electronics N.V. 2004. All rights reserved. ...

Page 23

... When using a dedicated tool, all other leads can be soldered in one operation within seconds between 270 and 320 C. 9397 750 13113 Preliminary data sheet 2 called small/thin packages. Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC 3 350 mm so called © Koninklijke Philips Electronics N.V. 2004. All rights reserved ...

Page 24

... HTQFP, HTSSOP, HVQFN, HVSON, SMS [7] PLCC , SO, SOJ LQFP, QFP, TQFP SSOP, TSSOP, VSO, VSSOP 10 C measured in the atmosphere of the reflow oven. The package Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC Soldering method Wave Reflow [3] suitable not suitable not suitable not suitable ...

Page 25

... Document ID Release date TEA1532_1 20040528 9397 750 13113 Preliminary data sheet Data sheet status Change notice Preliminary data - Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC Order number Supersedes 9397 750 13113 - © Koninklijke Philips Electronics N.V. 2004. All rights reserved ...

Page 26

... Trademarks GreenChip — trademark of Koninklijke Philips Electronics N.V. Rev. 01 — 28 May 2004 TEA1532 GreenChip II SMPS control IC © Koninklijke Philips Electronics N.V. 2004. All rights reserved ...

Page 27

... No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license under patent- or other industrial or intellectual property rights. Document order number: 9397 750 13113 Published in The Netherlands TEA1532 Date of release: 28 May 2004 ...

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