638078-1 TE Connectivity, 638078-1 Datasheet

CONTACT, PIN, 18-14AWG, CRIMP

638078-1

Manufacturer Part Number
638078-1
Description
CONTACT, PIN, 18-14AWG, CRIMP
Manufacturer
TE Connectivity
Type
Contactr
Series
AMPSEALr
Datasheets
1.638078-1.pdf (34 pages)
2.1924463-1.pdf (26 pages)

Specifications of 638078-1

Gender
M
Body Orientation
Straight
Housing Material
Not Required
Number Of Contacts
1POS
Number Of Ports
1Port
Number Of Terminals
1
Pitch (mm)
Not Requiredmm
Mounting Style
Cable
Termination Method
Crimp
Contact Plating
Gold
Connector Type
Contact, Crimp
Contact Material
Copper Alloy
Contact Termination
Crimp
Wire Size (awg)
18-14
Rohs Compliant
Yes
Brand/series
AMPSEAL 16
Current, Rating
13 Amps (Max.)
Material, Contact
Copper Alloy
Primary Type
Contact
Special Features
Screw Machine
Temperature Range
–40°C to +120°C
Used With
AMPSEAL 16 Connectors
Wire Gauge, Awg
18-14
Contact Gender
Pin
Product
Pins
Stud / Tab Size
16
Insulation
Insulated
Termination Style
Crimp
Insulation Support
With
Contact Configuration
Pin
Plating Material
Select Gold (30)
Contact Size
16
Rohs/elv Compliance
ELV compliant
Lead Free Solder Processes
Not relevant for lead free process
Rohs/elv Compliance History
Always was ELV compliant
Wire Size - Details
14 - 18 (GXL), 16 - 18 (SXL)
Accepts Wire Insulation Diameter, Range (mm [in])
2.26 – 3.32 [0.089 – 0.131]
Packaging Method
Strip
Lead Free Status / RoHS Status
Compliant
For Use With
AMPSEAL 16 Connectors
Lead Free Status / Rohs Status
RoHS Compliant part

Available stocks

Company
Part Number
Manufacturer
Quantity
Price
Company:
Bonase Electronics (HK) Co., Limited Bonase Electronics (HK) Co., Limited
Part Number:
638078-1
Manufacturer:
TE
Quantity:
20 000
Product Features
■
■
■
■
■
■
■
■
■
Keyed / polarized,
prevents mismating
Lanceless contacts,
no damaged tangs or
tangled contacts
Integral CPA protects against
accidental unlocking
Sleeved assembly for contact
beam protection provides
50 durability cycles
Attachment feature on pin
housing provides connector
clip mounting
Integral PLR provides primary
latch reinforcement with no
additional assembly
Sealing of interface and wires
provides for environmental
integrity
Resistant to a wide range
of chemicals
RoHS and ELV compliant
AMPSEAL 16 Connector System
Introduction
The AMPSEAL 16 Connector
System is targeted for off-
road, heavy duty industrial,
recreational and agricultural
applications. This wire-to-wire
and wire-to-device connector
line was designed to meet
the rigorous demands of an
industry that requires the
highest standards in perform-
ance.
Thermoplastic housings
(–40 °C to +125 °C rated) and
silicone seals allow the con-
nectors to withstand extreme
temperatures and moisture.
All specifications subject to change. Consult Tyco Electronics for latest specifications.
This connector family will
feature the HDSF Size 16
Pin and Socket contacts as
a terminal system.
These contacts are stamped
and formed versions of the
screw machined MIL-C-39029
contacts. The 2-, 3-, 4-, 6-, 8-
and 12-position housings will
offer a one-piece assembly
for both plug and cap.
Main Catalog 1654400-1
Chapter 30 – Issued
Revised
12-2009.
3-2010.
30-1

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638078-1 Summary of contents

Page 1

AMPSEAL 16 Connector System Introduction Product Features ■ Keyed / polarized, prevents mismating ■ Lanceless contacts, no damaged tangs or tangled contacts ■ Integral CPA protects against accidental unlocking ■ Sleeved assembly for contact beam protection provides 50 durability cycles ...

Page 2

AMPSEAL 16 Connector System Engineering Notes 30-2 All specifications subject to change. Consult Tyco Electronics for latest specifications. Revised 12-2009. Main Catalog 1654400-1 Chapter 30 – Issued 3-2010. ...

Page 3

AMPSEAL 16 Connector System Contact System Introduction Product Features ■ 1.58 mm Pin and Socket System per MIL-C-39029 ■ Lanceless design ■ Dual Beam Socket Contact ■ Wire Size Range 2 0.5–2.0 mm (20–14 AWG) ■ Wire Insulation 1.3–3.7 mm ...

Page 4

... Terminal Part Number (Reeled) 1924463 1924464 638078 776492 (Pin) (Socket) (Pin) (Socket) ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ...

Page 5

AMPSEAL 16 Connector System Contact System Receptacle Contacts (Sockets) Technical Features with Wire Contact Material: Insulation Support Copper Alloy Contact Finish: Gold or Nickel Wire Size Range: 2 0.5 – 2.0 mm (20–14 AWG) Insulation Diameter: 1.27– 3.67 mm Current ...

Page 6

... Material Strip Package and Finish Form Quantity Copper Alloy, Gold 1924463-1 4,000 Copper Alloy, Nickel 1924463-3 4,000 Copper Alloy, Gold 638078-1 4,000 Copper Alloy, Nickel 638078-3 4,000 Material Strip Package and Finish Form Quantity Copper Alloy, Gold 638112-1 4,000 Copper Alloy, Nickel ...

Page 7

AMPSEAL 16 Connector System Contact System Cavity Plugs for Unsealed Cavity Technical Features ■ Material: Glass reinforced PBT ■ Resistant to a wide range of chemicals ■ UL 94-HB rated ■ RoHS and ELV compliant Standard Diameter Reduced Diameter All ...

Page 8

AMPSEAL 16 Connector System Engineering Notes 30-8 All specifications subject to change. Consult Tyco Electronics for latest specifications. Revised 12-2009. Main Catalog 1654400-1 Chapter 30 – Issued 3-2010. ...

Page 9

AMPSEAL 16 Connector System Housings and Connectors Introduction Product Features ■ Integral PLR provides primary latch reinforcement with no additional assembly ■ Keyed / polarized, prevents mismating ■ Integral CPA protects against accidental unlocking ■ Attachment feature on pin housing ...

Page 10

AMPSEAL 16 Connector System Housings and Connectors 1-Row Sealed Receptacle (Plug) Housings Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm 1.30 – 2.54 mm (with reduced ...

Page 11

AMPSEAL 16 Connector System Housings and Connectors 1-Row Sealed Receptacle (Plug) Housings Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm 1.30 – 2.54 mm (with reduced ...

Page 12

AMPSEAL 16 Connector System Housings and Connectors 2-Row Sealed Receptacle (Plug) Housings Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm 1.30 – 2.54 mm (with reduced ...

Page 13

AMPSEAL 16 Connector System Housings and Connectors 2-Row Sealed Receptacle (Plug) Housings Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm 1.30 – 2.54 mm (with reduced ...

Page 14

AMPSEAL 16 Connector System Housings and Connectors 2-Row Sealed Receptacle (Plug) Housings Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm 1.30 – 2.54 mm (with reduced ...

Page 15

AMPSEAL 16 Connector System Housings and Connectors 2-Row Sealed Receptacle (Plug) Housings Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm 1.30 – 2.54 mm (with reduced ...

Page 16

AMPSEAL 16 Connector System Housings and Connectors 1-Row Sealed Pin (Cap) Housings Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm 1.30 – 2.54 mm (with reduced ...

Page 17

AMPSEAL 16 Connector System Housings and Connectors 1-Row Sealed Pin (Cap) Housings – Reversed Type Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm Product Specification: 108-2184 ...

Page 18

AMPSEAL 16 Connector System Housings and Connectors 1-Row Sealed Pin (Cap) Housings Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm 1.30 – 2.54 mm (with reduced ...

Page 19

AMPSEAL 16 Connector System Housings and Connectors 1-Row Sealed Pin (Cap) Housings – Reversed Type Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm Product Specification: 108-2184 ...

Page 20

AMPSEAL 16 Connector System Housings and Connectors 2-Row Sealed Pin (Cap) Housings Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm 1.30 – 2.54 mm (with reduced ...

Page 21

AMPSEAL 16 Connector System Housings and Connectors 2-Row Sealed Pin (Cap) Housings – Reversed Type Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm Product Specification: 108-2184 ...

Page 22

AMPSEAL 16 Connector System Housings and Connectors 2-Row Sealed Pin (Cap) Housings Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm 1.30 – 2.54 mm (with reduced ...

Page 23

AMPSEAL 16 Connector System Housings and Connectors 2-Row Sealed Pin (Cap) Housings – Reversed Type Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm 1.30 – 2.54 ...

Page 24

AMPSEAL 16 Connector System Housings and Connectors 2-Row Sealed Pin (Cap) Housings Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm 1.30 – 2.54 mm (with reduced ...

Page 25

AMPSEAL 16 Connector System Housings and Connectors 2-Row Sealed Pin (Cap) Housings – Reversed Type Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm Product Specification: 108-2184 ...

Page 26

AMPSEAL 16 Connector System Housings and Connectors 2-Row Sealed Pin (Cap) Housings Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm 1.30 – 2.54 mm (with reduced ...

Page 27

AMPSEAL 16 Connector System Housings and Connectors 2-Row Sealed Pin (Cap) Housings – Reversed Type Technical Features No. of Positions Positions Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 – 3.67 mm 1.30 – 2.54 ...

Page 28

AMPSEAL 16 Connector System Housings and Connectors Vertical and 90° Backshells AMPSEAL 16 Vertical and 90° Backshells for Commercial Vehicle Markets Standard Height Description 2 Position / 0° Exit / Position / 0° Exit / NC 08 ...

Page 29

AMPSEAL 16 Connector System Housings and Connectors Backshell Matrix No. of Conduit Standard Positions Size Straight NC08 ✱ 2 2035047-1 NW7.5 NC08 ✱ 3 2035047-2 NW7.5 NC08 ✱ 4 2035047-3 NW7.5 NC08 ✱ 6 2035047-4 NW7.5 NC12 2 – NW10 ...

Page 30

AMPSEAL 16 Connector System Housings and Connectors Backshell Matrix No. of Positions Note: 30-30 All specifications subject to change. Consult Tyco Electronics for latest specifications. (continued) Conduit Standard Size Straight NC16 2 – NW13 NC16 3 – NW13 NC16 4 ...

Page 31

AMPSEAL 16 Connector System Housings and Connectors Mounting Clips AMPSEAL 16 Mounting Clips for Commercial Vehicle Markets Description Mounting Clip with Anti-Rotational Feature Mounting Clip without Anti-Rotational Feature Please call your local Tyco Electronics representative for personal assistance or visit ...

Page 32

... AMPSEAL 16 Connector System Numerical Index Part Number 638078-1 638078-3 638112-1 638112-3 776297-1 776297-2 776298-1 776298-2 776299-1 776299-2 776300-1 776300-2 776363-1 776364-1 776427-1 776427-2 776427-3 776427-4 776428-1 776428-2 776428-3 776428-4 776429-1 776429-2 776429-3 776429-4 776430-1 776430-2 776430-3 776430-4 776433-1 776433-2 776433-3 776434-1 ...

Page 33

AMPSEAL 16 Connector System Numerical Index Part Number Page Part Number 1717672-4 30-10, 30-17 1717975-1 1717673-1 30-11, 30-19 1717975-2 1717673-2 30-11, 30-19 1717975-3 1717673-3 30-11, 30-19 1924463-1 1717673-4 30-11, 30-19 1924463-3 1717674-1 30-12, 30-21 1924464-1 1717674-2 30-12, 30-21 1924464-2 1717674-3 ...

Page 34

AMPSEAL 16 Connector System Engineering Notes 30-34 All specifications subject to change. Consult Tyco Electronics for latest specifications. Revised 12-2009. Main Catalog 1654400-1 Chapter 30 – Issued 3-2010. ...

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