1-66109-8 TE Connectivity, 1-66109-8 Datasheet
1-66109-8
Specifications of 1-66109-8
Related parts for 1-66109-8
1-66109-8 Summary of contents
Page 1
... Square Grid Connectors (Free-Hanging and Panel Mount 31-33 Strain Relief Kits for Square Grid Connectors . . . . . . . . . . . . 31 Square Grid PC Board Mount Headers . . . . . . . . . . . . . . . 34-38 In-Line Connectors (Free-Hanging), 5 [.197] Centerline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-40 In-Line PC Board Mount Headers, 5 [.197] Centerline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-43 Keying Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 In-Line Connectors, 5.08 [.200] Centerline 44-47 In-Line Coaxial Socket Headers ...
Page 2
... These variables are: a. Wire Size—Larger wire will carry more current since it has less resistance to current flow; therefore, it generates less heat. The wire also conducts heat away from the connector. ...
Page 3
... If the application has a high ambient temperature (over 75°C) the contact’s T-rise is limited by the maximum operating temperature. For example, an application temperature of 90°C limits the contact T-rise to 15°C. ...
Page 4
... To demonstrate the method of specifying current, consider the following application conditions, an ambient temperature of 65°C, a 50% loading of contacts in the housing, and 2 20 AWG [0 wire. From Figure 1, the base current rating is 14 ampere with 2 18 AWG [0 wire. Figure 2, the rating factor for 50% loading and 20 AWG 2 [0 ...
Page 5
... Standard Drawer Connectors, Wire- Plug 12, 19 and 25 Position Pin Headers (Solder); 25 Position Pin Header (ACTION PIN Contacts); 8 and 15 Position Power Drawer Pin Headers (Pages 18, 19) Low Profile Drawer Connectors, Wire-To-Board, and Wire- Position Wire-To-Board (Right-Angle); 18 Position Hybrid (5 Power, 13 Signal) Wire-To-Board (Right-Angle); ...
Page 6
... Revised 11-03 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 7 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 ...
Page 7
... Revised 11-03 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 8 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 ...
Page 8
... To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT order SAHT Adapter Part No. (Call Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit PartNo. 189721-1 (hand actuated) or 189722-1 (foot actuated). ...
Page 9
... To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call cal Support), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit PartNo. 189721-1 (hand actuated) or 189722-1 (foot actuated) ...
Page 10
... Bright tin-lead on entire contact. Note: These contacts can be used in Multimate contact cavities of all connector housings. ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 3. Extraction Tool Part No. 305183 (Instruction Sheet 408-1216) ...
Page 11
... Energized 6 Circuit Metrimate Connec- tor (Wire-to-Wire) 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. ...
Page 12
... Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for information on the 626 Pneumatic Tool System. ...
Page 13
... Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units Socket require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for information on the 626 Pneumatic Tool System. ...
Page 14
... Contact Body—0.00127 [.000050] 14-12 gold over 0.00127 [.000050] nickel Retention Spring—Nickel plated Related Product Data ‡Single contact, free-air test current; not to be construed as contact rating Technical Documents current. Use only for testing. Refer to contact current carrying capability 108-10045 Product Specification information, page 3. ...
Page 15
... Drawer Connector Housings Size Configuration 8 Positions (8 Size 8 Cavities) 15 Positions (3 Size 8 Cavities & 12 Size 16 Cavities) Extraction Tool Part No. 318813-1 High Current contacts with Louvertac bands are NOT intermateable with any other contact. Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 ...
Page 16
... Note: Standard Size 8, High Current Upgrade Size 8, and .125 POWERBAND contacts are not intermateable. *A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter holder (Part No. 356304-1, with ratchet), and “C” Head adapter Part No. 318161-1. ...
Page 17
... See pages 9-12 for contact specifications. PC Header Plating Code: A Contact brass plated 0.00076 [.000030] min. gold on mating end, gold flash remainder, both over 0.00127 [.000050] min. nickel underplating. Post end brass plated 0.00254 [.000100] min. tin-lead over 0.00254 [.000100] min. copper. Spring—Stainless steel. B Contact phosphor bronze plated 0 ...
Page 18
... Size 8 contacts found on page 15 Blindmate Power Connectors (3 size 8, 12 size 16) 1 Loaded with Size 16 contacts only. *Housing only, order contacts separately. See pages 15 and 16 for contact specifications. .125 POWERBAND Connectors Power Drawer Connector, .125 POWERBAND* *For use with .125 POWERBAND contacts found on page 17 ...
Page 19
... Mounting screws are to be ordered separately. Nuts are to be supplied by the customer. Screw Kits Part No. 213283-2 Kit Includes: 2—M4 screws, 2—Springs, 2—Washers Screw Kits are recommended in order to compensate for misaligned connector halves and to provide float and Z directions. ...
Page 20
... Metrimate Pin and Socket Connectors Drawer Connector Specifications 4 Position Housings Plug (for Sockets) Receptacle (for Pins) 12 Position Housings Plug (for Sockets) Receptacle (for Pins) 21 Catalog 82045 Dimensions are in millimeters Revised 11-03 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units. ...
Page 21
... Revised 11-03 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 22 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 ...
Page 22
... Revised 11-03 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 23 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 ...
Page 23
... Revised 11-03 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 24 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 ...
Page 24
... South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 H — 3.6 .140 — 3.6 .140 — 4.6 .180 — 4.6 .180 25 ...
Page 25
... Dimensions are in millimeters Revised 11-03 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units. 15 Position Housings (Accept 3 Size 8 Contacts and 12 Size 16 Contacts) Plug (for Sockets) 44.70 Receptacle (for Pins) Dimensions are shown for USA: 1-800-522-6752 reference purposes only. ...
Page 26
... Position Hybrid Drawer Connector Right-Angle Header Part No. 213942-1 Product Facts 13 signal (Type III+) Two Size 8 Power—HOT PLUGGABLE! (10 amps AC) Three .125 POWERBAND Contacts Material and Finish Housing—Black glass-filled thermo- plastic, 94V-0 rated Contacts—Copper alloy duplex plated 0.00076 [.000030] min. gold on mating ...
Page 27
... Metrimate Pin and Socket Connectors Low Profile Drawer Connectors 18 Position Plug Housing (for Sockets) Part No. 213940-1 Material and Finish Housing—Black glass-filled thermo- plastic, 94V-0 rated 28 Catalog 82045 Dimensions are in millimeters Revised 11-03 and inches unless otherwise specified. Values in brackets are www ...
Page 28
... Position Receptacle Header Part No. 213768-1 Material and Finish Housing—Black glass-filled thermo- plastic, 94V-0 rated Contacts—Copper alloy duplex plated 0.00076 [.000030] min. gold on mating end, tin-lead on termination end, with entire contact nickel underplated Catalog 82045 Dimensions are in millimeters Revised 11-03 and inches unless otherwise specified ...
Page 29
... Metrimate Pin and Socket Connectors Low Profile Drawer Connectors 30 Position Plug Housing (for Sockets) Part No. 213973-1 30 Position Receptacle Housing (for Pins) Part No. 213974-1 30 Catalog 82045 Dimensions are in millimeters Revised 11-03 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units. ...
Page 30
... No. of Positions (Connector Notes: 1. Cable gates are supplied with each strain relief kit to accommodate various cable diameters up to the maximum specified. 2. Components for all strain relief kits are packaged unassembled. Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 ...
Page 31
... Plug or Receptacle) Positions Note: Panel thickness 0.76-2.29 [.030-.090] 32 Catalog 82045 Dimensions are in millimeters Revised 11-03 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units and 18 Position Housings Plug (for Sockets Typ. Typ. [.197] [.197] 23.8 [.937] Max. ...
Page 32
... Square Grid Connector Specifications 24 and 36 Position Housings Plug (for Sockets) Recommended Panel Cutout (for Plug or Receptacle) Strain Relief Kits (for 6, 9, 12, 18, 24 and 36 Position Connectors) 33 Catalog 82045 Dimensions are in millimeters Revised 11-03 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U ...
Page 33
... Metrimate Pin and Socket Connectors Square Grid Connectors PC Board Mount Headers Material and Finish Housing—Red thermoplastic, 94V-0 rated Pin Contacts—Copper alloy, plated tin or gold duplex Socket Contacts—Phosphor bronze, plated tin or gold duplex Related Product Data Mateable Free-Hanging Connectors—Page 31 (Pin and Socket Headers do not mate ...
Page 34
... Metrimate Pin and Socket Connectors Square Grid Pin Header Specifications 4 and 6 Position Headers 9, 12 and 18 Position Positions *D Dia.—2.65 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw. 35 Catalog 82045 Dimensions are in millimeters Revised 11-03 and inches unless otherwise specified. Values in brackets are www ...
Page 35
... USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 ( Board Layout Dimensions 32.85 29.36 40.6 1.293 1.156 1.598 48.01 29.87 55.58 1.890 1.176 2.188 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 E 25 .984 40 1.575 36 ...
Page 36
... Metrimate Pin and Socket Connectors Square Grid Socket Header Specifications 4 and 6 Position Headers 9, 12 and 18 Position Positions *C Dia.—2.65 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw. 37 Catalog 82045 Dimensions are in millimeters Revised 11-03 and inches unless otherwise specified. Values in brackets are www ...
Page 37
... Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 PC Board Layout Dimensions .984 40 1.575 38 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 ...
Page 38
... See pages 9–14 for contact specifications. **Hermaphroditic housing accepts pins or sockets and mates with itself. Note: 1-Position Housings with Positive Latch NOT designed to be unmated; Breakaway Latch designed to be unmated. 1 position Housing (Breakaway Latch shown) Dimensions are shown for USA: 1-800-522-6752 reference purposes only ...
Page 39
... Plug (for Sockets) Receptacle (for Pins) 40 Catalog 82045 Dimensions are in millimeters Revised 11-03 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units and 16 Position Housings Plug (for Sockets) Receptacle (for Pins) No. of Positions Dim. is Max. for 16-position housing. ...
Page 40
... Metrimate Pin and Socket Connectors In-Line Connectors, 5 [.197] Centerline PC Board Mount Headers Material and Finish Housing—Red thermoplastic, 94V-0 rated Pin Contacts—Copper alloy, plated tin or gold duplex Socket Contacts—Phosphor bronze, plated tin or gold duplex Related Product Data Mateable Free-Hanging Connectors— ...
Page 41
... Dia.—2.65 [.104] for No. 2 screw; 2.85 [.112] for No. 3 screw. 42 Catalog 82045 Dimensions are in millimeters Revised 11-03 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units Position Header 6, 10 and 16 Position Headers ...
Page 42
... Dia.—2.65 [.104] for No. 2 screw; 2.85 [.112] for No. 3 screw. 43 Catalog 82045 Dimensions are in millimeters Revised 11-03 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units Position Header 6, 10 and 16 Position Headers ...
Page 43
... Tin 10 208404-1 Tin Tin 19 208100-1 Gold** ***Housing only, order contacts separately. See pages 9–14 for contact specifications. ***Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on termination end, with entire contact nickel underplated. ***Longer tail version also available. ****1 Location A knocked out. ****2 Location B knocked out. ...
Page 44
... Metrimate Pin and Socket Connectors In-Line Connector Specifications, 5.08 [.200] Centerline 6 Position Plug Housing (for Sockets) 19 Position Plug Housing (for Sockets) 45 Catalog 82045 Dimensions are in millimeters Revised 11-03 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units. ...
Page 45
... Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units. Recommended PC Board Layout Recommended PC Board Layout Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 46 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 ...
Page 46
... Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units. Recommended PC Board Layout Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 ( South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 ...
Page 47
... Outer Shell—Copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel *Drill 1.6 [.063] Dia. holes in rows “W” and “Y” for subminiature coaxial contacts; and in row “X” only for power contacts. Notes: 1.All cavities are preloaded with subminiature coaxial socket contacts. ...
Page 48
... Dia 112] for No. 3 Screw. *Drill 1.6 [.063] Dia. holes in rows “W” and “Y” for subminiature coaxial contacts; and in row “X” only for power contacts. 49 Catalog 82045 Dimensions are in millimeters Revised 11-03 and inches unless otherwise specified ...
Page 49
... Outer Shell—Copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel *Drill 1.6 [.063] Dia. holes in rows “X” and “Y” for subminiature coaxial contacts. Notes: 1.All cavities are preloaded with subminiature coaxial socket contacts. 50 Catalog 82045 ...
Page 50
... Outer Shell—Copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel **Drill 1.6 [.063] Dia. holes in rows “X” and “Y” for subminiature coaxial contacts; and in row “Y” only for power contacts. **Dia. = 2.65 [.104] for No. 2 Screw. ...
Page 51
... Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 Pin ...
Page 52
... Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units Recommended PC Board Layout Recommended PC Board Layout Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 53 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 ...
Page 53
... Copper Bus Plates (See Note 1.) Pin Header (See Note 2.) 2. These connectors mate with 36-circuit Square Grid Plug Part No. 207019-1 (page 31). 3. Dimensional tolerances are not illustrated. This information is available on engineering drawings; use product part number when ordering drawings. Bus Commoning ...
Page 54
... Notes: 1. Copper bus for Part Nos. 208063-2 and 208063-4 is divided lengthwise, providing dual 18-circuit buses. Notes: Notes: Heat Rise Characteristics The following graph indi- cates the maximum temper- ...
Page 55
... It can produce leads up to 25,400 [1,000] using optional long-lead conveyors. For further information, request Catalog 124324. Features include: Toolless changeover of applicators Rates up to 1,800 terminations per hour Accepts Heavy Duty Miniature (HDM) applicators Designed for optimum operator ease of use with either end-feed or side- feed applicators ...
Page 56
... For further information, see specific AMP automatic machine catalogs. “C” Head Straight Action Hand Tool Part No. 69710-1 For .125 ntacts, see page 17. 57 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 ...
Page 57
... Metrimate Connectors (Square Grid) Pin and Socket Contacts Insertion Tool 91002-1, Type III Contacts Subminiature COAXICON Contacts, Instruction, Maintenance and Inspection Extraction Tool 305183, Type III and Subminiature COAXICON Contacts Extraction Tool 318813-1 CERTI-CRIMP SAHT 90716-1 Operation and Maintenance of CERTI-CRIMP II Straight Action Hand Tools ...
Page 58
... 91505 91515 91519 15 91521 15 18 91523 91542 44 91911 13 189721 9, 10, 13, 14, 17 16, 19 189722 9, 10, 13, 14, 17 16, 19 189928 9, 10, 13, 14 16, 19 200893 16, 17, 19 305183 9, 11, 12, 13, 14 318161 13, 14 318813 15 354500 15 354940 13 356114 19 356304 9, 10, 13, 14 356336 18 356611 15 356612 18 466321 18 466323 466324 19 466325 ...