51864-2 TE Connectivity, 51864-2 Datasheet - Page 5

• Manufacturer Part Number: 51864-2
• Description: TERMINAL, RING TONGUE, #10, CRIMP, BLUE
• Manufacturer: TE Connectivity
• Type: Ring Tongue Terminalr
• Series: PIDGr

Specifications of 51864-2

• Stud Size: 5mm
• Wire Gauge: 14-16
• Body Plating: Tin
• Body Material: Copper
• Insulation: Nylon
• Product Depth (mm): 7.92mm
• Product Length (mm): 21.44mm
• Color: Blue
• Connector Type: Ring Tongue
• Insulator Color: Blue
• Termination Method: Crimp
• Stud/tab Size: #10
• Wire Size (awg): 16-14
• Contact Material: Copper
• Contact Plating: Tin
• Rohs Compliant: Yes
• Angle: Straight
• Body Style: PIDG
• Brand/series: PIDG
• Cable Type: Regular Wire
• Diameter, Insulation: 0.105 to 0.15 "
• Diameter, Stud: 0.197 in.
• Finish: Tin
• Insulation Type: Nylon
• Length, Overall: 0.844 "
• Material, Contact: Copper
• Material, Insulation: Nylon
• Material, Terminal: Copper
• Package Quantity: 100
• Primary Type: Ring
• Shape: RING-041
• Size, Stud: 10
• Standards: RoHS Compliant, ELV Compliant
• Thickness, Material: 0.031 in.
• Voltage Range: 300 VAC
• Width, Overall: 0.312 "
• Wire Size: 16-14 AWG
• Product: Rings
• Stud / Tab Size: 10
• Gender: Female
• Insulation Material: Nylon
• Length: 21.44 mm
• Voltage Rating: 300 VAC
• Terminal Shape: Ring Tongue
• Receptacle Style: Straight
• Barrel Type: Closed Barrel
• Wire/cable Type: Regular Wire
• Insulation Support: Insulation Support
• Insulation Diameter (mm [in]): 2.67- 3.81 [.105-.150]
• Stud Diameter (mm [in]): 5.00 [0.197]
• Heavy Duty: No
• Voltage (vac): 300
• Wire/cable Size (cma): 2,050 – 5,180
• Wire Range (mm [awg]): 1.25-2.00² [16-14]
• Length (mm [in]): 21.44 [0.844]
• Tongue Material Thickness (mm [in]): 0.79 [0.031]
• Insulation Sleeve Material: Copper
• Class: 1 & 2
• Government/industry Qualification: Yes
• Government/industry Part Number: MS25036-108
• Rohs/elv Compliance: RoHS compliant, ELV compliant
• Lead Free Solder Processes: Not relevant for lead free process
• Rohs/elv Compliance History: Always was RoHS compliant
• Packaging Method: Loose Piece
• Lead Free Status / RoHS Status: Compliant

3.4. Wire Placement
The stripped wire must be inserted into the wire barrel until the wire insulation is against the wire barrel but not
inside it. The wire insulation must be inside the metal sleeve. A gap between the wire insulation and wire barrel
is allowed, but not to exceed the dimension given in Figure 3.
3.5. Crimp Requirements
C
F
Produced by Crescent Crimp Tooling
Produced by TETRA–CRIMP Tooling
NOTE
Crimp Inspection Using Micrometer or Comparator
D
A. Crimp Height
The spring–back of the terminal, splice, or end cap insulation prevents an accurate direct measurement of
crimp height. However, crimping a slug of solder (60% tin and 40% lead) with a diameter slightly larger
than the conductor outside diameter can verify proper termination. The crimp height of the resulting solder
slug can be checked with a standard micrometer or comparator. The measurement must be made over
the most compressed area of the solder slug. See Figure 4.
Transparent Insulation
Window Butt Splice Shown
Some tooling with multiple crimping chambers form an embossed dot code in the terminal, splice, or end cap
insulation that indicates which crimping chamber was used. This dot code can be used as a visual inspection to ensure
that the correct wire size and crimping chamber were used.
PIDG Terminals, Splices, and End Caps
Figure 4 (Cont’d)
Figure 3
Wire Barrel Crimp Profile and Location
114-2157
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