41899 TE Connectivity, 41899 Datasheet

SPL AMVAR 1500-5000 020TPBR

41899

Manufacturer Part Number
41899
Description
SPL AMVAR 1500-5000 020TPBR
Manufacturer
TE Connectivity
Type
Splice Terminalr
Datasheet
1.41899.pdf (23 pages)

Specifications of 41899

Body Plating
Tin
Body Material
Brass
Product Depth (mm)
3.5mm
Rohs Compliant
YES
Product Type
Splice
Insulation Support
Non-Insulation Support
Wire/cable Type
Magnet Wire
Serrations
With Serrations
Number Of Serrations
5
Splicing Type
Thru
Strip Type
End Feed
Finish
Tin
Body Shape
Style C
Proprietary Name
AMPLIVAR
Wire/cable Size (cma)
1,500 – 5,000
Stock Thickness (mm [in])
0.51 [0.020]
Crimp Width (mm [in])
2.79 [0.110]
Rohs/elv Compliance
RoHS compliant, ELV compliant
Lead Free Solder Processes
Not relevant for lead free process
Rohs/elv Compliance History
Always was RoHS compliant
Packaging Method
Strip
Lead Free Status / RoHS Status
Compliant
46
Product Facts
Applications
Compression crimp
eliminates cold solder
points, weld burns and wire
embrittlement usually
connected with thermal-type
terminations
Excellent tensile strength—
vibration resistant
Provides a superior
electrical connection that is
free of many contaminants
such as stripper residue and
solder flux
Precision formed, strip-fed
splices terminated in AMP
automatic machines for high
production rates per hour
High termination rates, low
wire consumption and the
elimination of rejects
caused by solder flux or
heat damage results in the
lowest applied costs
Precisely controlled crimp
termination helps eliminate
human error for maximum
reliability
Splice up to 3 magnet wires
together with stranded lead
in one barrel
Motor windings and
connections
Coil connections
Transformer windings and
connections
Solid wire connections
Lighting ballasts
Power supplies
Starters and alternators
Dimensions are in inches and
Dimensions are in inches and
millimeters unless otherwise
millimeters unless otherwise
specified. Values in brackets
specified. Values in brackets
are metric equivalents.
are metric equivalents.
Magnet Wire Terminals and Termination Systems
AMPLIVAR Splices
Tyco Electronics offers a
full selection of AMP
AMPLIVAR splices that are
specifically designed to
terminate magnet wire to
itself or in combination with
standard solid or stranded
lead wire.
AMPLIVAR splices have
machined, sharp edged
serrations inside the crimp
barrels. These serrations,
made by a special
production process, pierce
the insulating layer of
magnet wires in a manner
that provides a large
contact area.
In a one-step operation the
magnet wire is automatically
multiple ring-stripped of its
Dimensions are shown for
Dimensions are shown for
reference purposes only.
reference purposes only.
Specifications subject to change.
Specifications subject to change.
insulation as it is forced into
the serrations during the
precisely controlled crimp.
The resulting termination
produces a high tensile
strength, air-sealed
connection that is as
resistant to corrosion as the
insulated conductor.
As many as three magnet
wires can be terminated
simultaneously in one
splice. In addition, copper
or aluminum magnet wire,
or a combination of both,
can be terminated.
When required, copper or
aluminum magnet wire can
Section AA
Technical Support
Technical Support
USA: 1-800-522-6752
USA: 1-800-522-6752
Canada: 1-905-475-6222
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Mexico: 01-800-733-8926
be combined with standard,
pre-stripped solid or
stranded lead wires.
Depending on your specific
application, AMPLIVAR
splices are available in 5,
7 and 9 serration versions
for terminations in the 100
to 22,000 CMA range as
well as miniature and
subminiature designs for
terminations in the 100 to
1850 CMA range.
The crimping of AMPLIVAR
splices is done by semi-
automatic crimping
machines for high output
per hour production rates.
Stranded Wire
on top
www.tycoelectronics.com
www.tycoelectronics.com
Catalog 82221
Revised 10-02
Magnet Wire
on bottom

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41899 Summary of contents

Page 1

Magnet Wire Terminals and Termination Systems AMPLIVAR Splices Product Facts Compression crimp eliminates cold solder points, weld burns and wire embrittlement usually connected with thermal-type terminations Excellent tensile strength— vibration resistant Provides a superior electrical connection that is free of ...

Page 2

Magnet Wire Terminals and Termination Systems AMPLIVAR Splices Technical Features Test Results Applicable Types of Wire — The AMPLIVAR products have Cu, Al (Solid) together or in been subjected to the following combination with stranded tests without significant millivolt lead ...

Page 3

Magnet Wire Terminals and Termination Systems AMPLIVAR Splices General Application Guidelines To assist you in obtaining the optimum AMPLIVAR termination, the following guidelines are recommended: 1. All magnet wires must be 6. Magnet wire of 26 AWG placed in the ...

Page 4

Magnet Wire Terminals and Termination Systems AMPLIVAR Splices 9 Serrations — Pigtail Type Product Facts (Plus All 7 Serration Facts) Splice length is increased on larger CMA splices for AWG/ improved performance mm 2 24-18.5 Serration depths are 0.26-0.80 varied ...

Page 5

... USA: 1-800-522-6752 USA: 1-800-522-6752 Canada: 1-905-475-6222 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Mexico: 01-800-733-8926 Part Number 1217384-1** Part Number 63564-1 63561-1 63562-1 42076 42192-1* 42192-2* 42778-1* 1 42778-2* 1 41765 41899 42119-1* 42776-1* 1 42776-2* 1 41766 41900 42779-1 1 42779-2 1 61074-1 1,2 41770 41904 42780-1 1 42780-2 1 ...

Page 6

Magnet Wire Terminals and Termination Systems AMPLIVAR Splices 5 Serrations — Pigtail Type Product Facts Serration depths are varied within the splice to give optimum electrical / mechanical performance on AWG all wire sizes 20-17 Flat bottom of ...

Page 7

Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals Products Facts Ring tongue terminals available for 2 to 3/8 stud diameters FASTON Tab terminals accept .125 [3.18], .187 [4.75] and .250 [6.35] receptacle terminals FASTON Receptacle terminals accept .187 [4.75] and ...

Page 8

Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals Ring Tongue Terminals Wire Size Range 29–22 AWG [0.287–0.643 mm] Type A B Wire Size Range 23–19 AWG [0.574–0.912 mm] Type Wire Size Range 22–18 AWG [0.643–1.024 ...

Page 9

Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals Stud Retaining Terminals Wire Size Range 13–11 AWG [1.83–2.3 mm] Type Wire Range (1) 18 AWG [1.024 mm] and (1) 20.5 AWG [0.768 mm] Type 45 Wire Range (2) ...

Page 10

Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals 125 Series Blade A Stock Thickness .125 A .013 [0.33] [3.18] B .020 [0.51] Mates with Power Blade Receptacle terminals 61603-1, 61604-1, 770642-1 and 1217039-1 Type Housings A Contact Tyco Electronics Engineering ...

Page 11

Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals 250 Series FASTON Tabs 1 (Continued) Stock Thickness .032 [0.81] 1 Mates with FASTON receptacles. See AMP Catalog 82004. 250 Series FASTON Receptacles 1 Stock Thickness .016 [0.41] 1 Mates with FASTON ...

Page 12

Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals 187 Series FASTON Flag Receptacles Stock Thickness .016 [0.41] Magnet Wire Range CMA 500-960 24-20 AWG 1500-2350 2000-4050 2000-4050 1 Standard Applicator for “G” Splice Terminator No. 356462-2. 2 Quick-Change Applicator for ...

Page 13

Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals 250 Series Stator Receptacles — 7 Serrations 27-22 21-15 22-15.5 Stator Terminal — Receptacle .250 x .032 [6.35 x 0.81] Stator Terminal with Receptacle .250 x .032 [6.35 x 0.81] Plastic Cavity ...

Page 14

Magnet Wire Terminals and Termination Systems Cluster Blocks Product Facts Pin receptacle terminals available in tin-plated phosphor bronze Versions available to accept .090 [2.29] and .125 [3.18] header pins Accepts wire range 18–16 AWG [0.8–1 and 14–12 ...

Page 15

Magnet Wire Terminals and Termination Systems Cluster Blocks .090 [2.29] Pin Size (Lead Wire) Housings .530 Dia. [13.46] .229 .090 .001 0.03 [5.82] [2.29 ] .459 Pin Dia. [11.66] 3 Plcs. Pin Location A and B .108 [2.74] .108 [2.74] ...

Page 16

Magnet Wire Terminals and Termination Systems Cluster Blocks .125 [3.18] Pin Size (Lead Wire and Direct Connect) Housings .530 Dia. [13.46] .125 .001 [3.18 0.03 ] Pin Dia. .229 3 Plcs. [5.82] .459 [11.66] Pin Location A and D .687 ...

Page 17

Magnet Wire Terminals and Termination Systems Cluster Blocks .125 [3.18] Pin Size (Lead Wire and Direct Connect) Pin Receptacles AWG/ Wire Range Type mm 2 Solid Dia. 18-16 .040-.050 0.8-1.4 1.00-1.30 18-16 .040-.050 A 0.8-1.4 1.00-1.30 14-10 .065-.100 2.0-6.0 1.60-2.60 ...

Page 18

Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling AMPLIVAR Product Terminator (APT) Product Facts No need to strip magnet wire Connects wires in 1 splice Crimp Quality Monitor (CQM) system measures crimp heights ...

Page 19

Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling Basic Machine Part Numbers AMPLIVAR Product Terminator (APT) (Continued) Precision Machine Ordering Information A “Base Part Number” is selected from the Basic Automatic Machine Part Numbers table. Then, ...

Page 20

Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling AMP-O-LECTRIC Termination Machines Crimp Quality Monitor Dimensions are in inches and Dimensions are in inches and millimeters unless otherwise millimeters unless otherwise specified. Values in brackets specified. Values ...

Page 21

Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling Model G Splice Terminating Machine, P/N 356462-2 & Applicator Standard G Splice Applicator Available for the AMP-O-LECTRIC Model G splice terminator only. Entry Level Terminator (ELT), 1338600-(x) 66 ...

Page 22

Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling Applicators Dimensions are in inches and Dimensions are in inches and millimeters unless otherwise millimeters unless otherwise specified. Values in brackets specified. Values in brackets are metric equivalents. ...

Page 23

Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling AMPOMATOR CLS IV+ Lead-Making Machines, 356500-1, -2 Gamma 333 PC Lead-Making Machine, Three Stations, 1-528324-1 68 Dimensions are in inches and Dimensions are in inches and millimeters unless ...

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