D-200-82 TE Connectivity, D-200-82 Datasheet - Page 2

• Manufacturer Part Number: D-200-82
• Description: CONN SPLICE BUTT 20-26AWG RED
• Manufacturer: TE Connectivity
• Series: Mini Sealr

Specifications of D-200-82

• Wire Gauge: 20-26 AWG
• Terminal Type: Butt Splice, Inline, Individual Openings
• Number Of Wire Entries: 2
• Termination: Crimp
• Insulation: Fully Insulated
• Features: Heat Shrink
• Color: Blue, Red Stripe
• Connector Type: Butt Splice
• Insulator Color: Transparent Blue/Red
• Termination Method: Crimp/Heat Shrink
• Wire Size (awg): 26-20
• Contact Material: Copper Alloy
• Rohs Compliant: Yes
• Splice Type: Butt [in-line]
• Wire Material: Nickel
• Connection Type: Crimp
• Color Code: Red
• Insulation Material: Heat-Shrinkable, Transparent, Radiation-Crosslinked, Modified Fluoropolymer
• Wire/cable Size (awg): 20 – 26
• Crimp Barrel Size (cma [mm²]): 238 – 1186 [0.12 – 0.60]
• Crimp Barrel Plating: Nickel
• Mil Specification [mil-s-81824]: No
• Side 1 Max. # Of Wires: 1
• Side 2 Max. # Of Wires: 1
• Side 1 Sealing Insert I.d. (mm [in]): 2.16 [0.085]
• Side 2 Sealing Insert I.d. (mm [in]): 2.16 [0.085]
• Government/industry Qualification: No
• Rohs/elv Compliance: RoHS compliant, ELV compliant
• Lead Free Solder Processes: Not relevant for lead free process
• Rohs/elv Compliance History: Always was RoHS compliant
• Operating Temperature (max.) (°c): 200
• Application Type: Wire to wire splicing
• Lead Free Status / RoHS Status: Lead free / RoHS Compliant
• Other names: 5-1202147-7; A101223; D-200-82; D17660-000

APPLICATION
1. These parts are designed to provide an immersion resistant in-line splices of 1 to 1 wires falling within the size
2. Parts will meet all performance requirements of SAE AS-81824 when installed as outlined below with the
3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of SAE AS-81824.
4. Packing and packaging shall be in accordance with Section 5, Level C, of SAE AS-81824.
5. This document takes precedence over documents referenced herein.
ASSEMBLY PROCEDURE:
1. Slide sealing sleeve onto one of the wires to be spliced.
2. Strip wires 7.95 [5/16”] to 8.73 [11/32”].
3. Insert one wire into barrel of crimp splicer and crimp using a Raychem AD-1377 crimp tool.
4. Center sealing sleeve over the splice.
5. Apply heat, using an approved heat source, first to one of the inserts and then the other. Heat should be applied
Unless otherwise specified dimensions are in millimeters. [Inches dimensions are shown in brackets]
DOCUMENT NO.:
© 2005 Tyco Electronics Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check for the latest revision.
D-200-82/-83/-84
range listed, and having nickel-plated conductors and insulations rated for at least 135°C.
until insert melts and flows axially along the wire.
following modifications:
Repeat for the other wire.
-Heat ageing test temperature of 200ºC.
-Thermal shock maximum temperature of 200ºC.
SPECIFICATION CONTROL DRAWING
DCR NUMBER:
D050442
PROD. REV.:
SEE TABLE
DOC. ISSUE:
1
DATE:
7-Nov-05
SHEET:
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