234168-1 TE Connectivity, 234168-1 Datasheet

no-image

234168-1

Manufacturer Part Number
234168-1
Description
Assembly Tools, Plasti Grip Ring Tongue Terminals
Manufacturer
TE Connectivity
Type
Toolr
Series
341r
Datasheets

Specifications of 234168-1

Wire Size (awg)
10-12 AWG
Rohs Compliant
NA
Product
Rings
Stud / Tab Size
6 (M3.5)
Insulation
Insulated
Color
Yellow
Gender
Female
Contact Plating
Tin
Contact Material
Copper
Insulation Material
Vinyl
Voltage Rating
600 VAC
Lead Free Status / Rohs Status
Not Applicable
AMP Standard
Terminals and Splices
RoHS
Ready

234168-1 Summary of contents

Page 1

AMP Standard Terminals and Splices RoHS Ready ...

Page 2

AMP Standard Terminals and Splices Table of Contents Product Facts Solderless terminals and  splices performs up to today’s standards for reli- able termination in applications ranging from control circuits to heavy duty power wiring This catalog describes  only ...

Page 3

AMP Standard Terminals and Splices Terminals and Splices PIDG Terminals and Splices Page 7 (Insulation Restricting Terminals also) TERMINYL Terminals and Splices Page 53 Catalog 82042 Dimensions are in millimeters Revised 07-08 and inches unless otherwise specified. Values in brackets ...

Page 4

AMP Standard Terminals and Splices Terminals and Spices Ordering Information This catalog is designed for easy selection of terminal type to meet your needs. All terminals and splices are cataloged by tongue type and wire size. If the part number ...

Page 5

AMP Standard Terminals and Splices Terminal and Splices Performance Specifications The many millions of AMP MIL-T-7928 terminals and splices that have given ten, fifteen and twenty years of service are Wire ample proof of the testing Size and research that ...

Page 6

AMP Standard Terminals and Splices Terminal Stud Hole Size Use to Select Proper Size Terminal The chart shows sizes and dimensions of various studs and the corresponding ter- minal stud hole sizes used with AMP devices. Stud Size Stud Dia. ...

Page 7

AMP Standard Terminals and Splices PIDG Terminals and Splices Product Facts Pre-insulated terminal  designed for uniform reli- ability in most difficult cir- cuit environments PIDG Terminals consist of  tin plated copper or tin plated phosphor bronze body for ...

Page 8

AMP Standard Terminals and Splices PIDG Terminals and Splices Ring Tongue Terminals Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max. M2 26-24 .029 238-475 0.74 M3.5 [0.12-0.24 26-22 .020 202-810 0.51 [0.10-0.41] M3.5 ...

Page 9

AMP Standard Terminals and Splices PIDG Terminals and Splices Ring Tongue Terminals (Continued) Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max 22-16 .033 509-3,260 0.84 [0.26-1.65 ...

Page 10

AMP Standard Terminals and Splices PIDG Terminals and Splices Ring Tongue Terminals (Continued) Tongue Wire Size Material Circular Mils Thickness [ Max. 22-16 .033 509-3,260 0.84 [0.26-1.65] 20-16HD 1 .042 992-2,800 1.07 [0.50-1.42] 16-14 .033 2,050-5,180 0.84 [1.04-2.62] ...

Page 11

AMP Standard Terminals and Splices PIDG Terminals and Splices Ring Tongue Terminals (Continued) Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max 16-14 .033 2,050-5,180 0.84 1/4 [1.04-2.62] M6 5/16 M8 3/8 1/2 ...

Page 12

AMP Standard Terminals and Splices PIDG Terminals and Splices Ring Tongue Terminals (Continued) Tongue Wire Size Material Stud Circular Mils Thickness 2 [mm ] Max. 16-14HD 1 .050 2,050-5,180 1.27 [1.04-2.62] M3.5 12-10 .042 5,180-13,100 1.07 [2.62-6.64] *Available in small ...

Page 13

AMP Standard Terminals and Splices PIDG Terminals and Splices Ring Tongue Terminals (Continued) Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max. M5 5/16 M8 3/8 12-10 .042 5,180-13,100 1.07 [2.62-6.64] 1/2 M12 5/8 M16 *Available ...

Page 14

AMP Standard Terminals and Splices PIDG Terminals and Splices Ring Tongue Terminals (Vinyl) Tongue Wire Size Material Circular Mils Thickness [ Max. 22-16 .033 509-3,260 0.84 [0.26-1.65] 16-14 .033 2,050-5,180 0.84 [1.04-2.62] 16-14HD 1 .050 2,050-5,180 1.27 [1.04-2.62] ...

Page 15

AMP Standard Terminals and Splices PIDG Terminals and Splices Ring Tongue Terminals (Insulation Restricting) L Tongue Wire Size Material Stud Circular Mils Thickness Size 2 [mm ] Max. 2 .203 M2 .203 4 26 .029 .250 6 304 0.74 M3.5 ...

Page 16

AMP Standard Terminals and Splices PIDG Terminals and Splices Ring Tongue Terminals (Insulation Restricting) (Continued) Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max M3 .033 1,186 0.84 [0.60] ...

Page 17

AMP Standard Terminals and Splices PIDG Terminals and Splices Ring Tongue Terminals (Insulation Restricting) (Continued) Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max. .250 4 .250 6 M3 .033 10 4,234 0.84 ...

Page 18

AMP Standard Terminals and Splices PIDG Terminals and Splices Ring Tongue Terminals 90° Bend Tongue Wire Size Material Cicular Mils Thickness [ Max. 22-16 .033 Vinyl 509-3,260 0.84 [0.26-1.65] 12-10 .040 Nylon 5,180-13,100 1.02 [2.62-6.64] 18 Catalog 82042 ...

Page 19

AMP Standard Terminals and Splices PIDG Terminals and Splices Rectangular Tongue Terminals Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max. 2 26-22 M2 .020 202-810 0.51 6 [0.10-0.41] M3 22-16 ...

Page 20

AMP Standard Terminals and Splices PIDG Terminals and Splices Rectangular Tongue Terminals (Continued) Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max. 6 M3.5 16-14 .033 2,050-5,180 0.84 [1.04-2.62 12-10 ...

Page 21

AMP Standard Terminals and Splices PIDG Terminals and Splices Rectangular Tongue Terminals (Continued) Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max. 24 .020 6 475 0.51 M3.5 [0.24 .042 12,066 1.07 8 ...

Page 22

AMP Standard Terminals and Splices PIDG Terminals and Splices Spade Tongue Terminals (Continued) Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max. 6 M3.5 16-14 .033 2,050-5,180 0.84 8 [1.04-2.62 M3.5 12-10 .042 ...

Page 23

AMP Standard Terminals and Splices PIDG Terminals and Splices Flanged Spade Tongue Terminals Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max 26-22 .020 4 202-810 0.51 [0.10-0.41 M3.5 ...

Page 24

AMP Standard Terminals and Splices PIDG Terminals and Splices Short Spring Spade Tongue Terminals Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max 26-22 .020 5 202-810 0.51 M3 [0.10-0.41] 6 M3.5 8 ...

Page 25

AMP Standard Terminals and Splices PIDG Terminals and Splices Long Spring Spade Tongue Terminals Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max. 26-22 .020 6 202-810 0.51 M3.5 [0.10-0.41 22-16 M3.5 .033 509-3,260 ...

Page 26

AMP Standard Terminals and Splices PIDG Terminals and Splices Slotted Ring Tongue Terminals Tongue Wire Size Material Circular Mils Thickness [ Max. 26-22 .020 202-810 0.51 [0.10-0.41] 22-16 .033 509-3,260 0.84 [0.26-1.65] 16-14 .033 2,050-5,180 0.84 [1.04-2.62] 16-14 ...

Page 27

AMP Standard Terminals and Splices PIDG Terminals and Splices Multiple Stud Terminals Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max. 22-16 .033 509-3,260 6-8-10 0.84 [0.26-1.65] 12-10 .042 5,180-13,100 6-8-10 1.07 [2.62-6.64] *Available in small ...

Page 28

AMP Standard Terminals and Splices PIDG Terminals and Splices Offset Ring Tongue Terminals (Insulation Restricting) Tongue Wire Size Material Circular Mils Thickness [ Max. 22 .033 754 0.84 [0.38] 20 .033 1,186 0.84 [0.60] 16 .033 2,800 0.84 ...

Page 29

AMP Standard Terminals and Splices PIDG Terminals and Splices SHUR-PLUG Terminal Dimension Wire Size Circular Mils L [ Max. 16-14 .790 2,050-5,180 20.07 [1.04-2.62] 16-14 Receptacle .768 2,050-5,180 19.51 [1.04-2.62] *Available in small packaging quantities. 3-Way Connector Terminal ...

Page 30

AMP Standard Terminals and Splices PIDG Terminals and Splices Tabs Tongue Wire Size Material Circular Mils Thickness [ Max. 22-16 .033 509-3,260 0.84 [0.26-1.65] 16-14 .033 2,050-5,180 0.84 [1.04-2.62] 12-10 .042 5,180-13,100 1.07 [2.62-6.64] *Available in small packaging ...

Page 31

... MIL-T-7928. 4 22-16 splices are 22-18 range in accordance with MIL-T-7928. 5 12-10 butt splice, threaded 8-32 one end. † AMP-TAPETRONIC machine tools only. Catalog 82042 Dimensions are in millimeters Revised 07-08 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U ...

Page 32

AMP Standard Terminals and Splices PIDG Terminals and Splices Butt Splice Step Down 1 Adapter Inserts Butt Splice Wire Size Part No. Circular Mils [ 16-14 2,050-5,180 320562 [1.04-2.62] 12-10 5,180-13,100 320570 [2.62-6.64] *Available in small packaging quantities. ...

Page 33

AMP Standard Terminals and Splices PIDG FASTON Terminals and Splices Product Facts Pre-insulated terminal  designed for uniformed reliability in most difficult circuit environment Consists of an unplated or  tin-plated brass body or a tin-plated phosphor bronze body with ...

Page 34

AMP Standard Terminals and Splices PIDG FASTON Terminals and Splices Receptacles Receptacle Style dimple with wire stop B - Dimple with wire stop dimple, no wire stop Wire Size Circular Mils Series Style [mm ...

Page 35

AMP Standard Terminals and Splices PIDG FASTON Terminals and Splices Reseptacles (Continued) Dimensions Wire Size Circular Mils Series Style W [ Nom. Max. .230 16-14 5.84 20.32 .187 2,050-5,180 B .230 [1.04-2.62] 5.84 22.86 22-18 .230 509-1,900 5.84 ...

Page 36

AMP Standard Terminals and Splices PIDG FASTON Terminals and Splices Line Splice Connector for “250” Series Terminals Wire Size Plating Unplated Tin 22-10 Unplated Tin Unplated *Available in small packaging quantities. 1 Oval expansion at end opposite “w”. (.380 x ...

Page 37

AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices Product Facts Pre-insulated PLASTI-  GRIP solderless terminals and splices Designed specifically to  answer the need for inexpensive, insulated electrical terminations Color Coding. Terminal insulation Can be used in almost ...

Page 38

AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices Ring Tongue Terminals Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max. M2 M3.5 22-16 .033 509-3,260 0.84 [0.26-1.65 1/4 M6 *Available in small packaging ...

Page 39

AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices Ring Tongue Terminals (Continued) Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max. Note: “C” dimension applies from edge of metal wire barrel to center of stud ...

Page 40

AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices Ring Tongue Terminals (Continued Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max. 1/4 M6 16-14HD 1 .050 5/16 2,050-5,180 1.27 M8 [1.04-2.62] 3/8 1/2 ...

Page 41

AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices Ring Tongue Terminals (Continued) B Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max .043 13,100-20,800 1.09 [6.64-10.5] 1/4 M6 5/16 M8 3/8 ...

Page 42

AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices Ring Tongue Terminals (Continued) Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max .051 33,100-52,600 1.30 [16.8-26.7] 5/16 M8 3/8 1 ...

Page 43

AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices Ring Tongue 90° Bend Terminals Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max .043 13,100-20,800 1.09 1/4 [6.64-10. .048 20,800-33,100 1.22 ...

Page 44

AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices Spade Tongue Terminals Tongue Wire Size Material Stud Circular Mils Thickness Size 2 [mm ] Max. 6 M3.5 22-16 .033 509-3,260 0.84 [0.26-1.65 M3.5 16-14 .033 ...

Page 45

AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices Flanged Spade Tongue Terminals Tongue Wire Size Material Stud Circular Mils Thickness Size 2 [mm ] Max. 6 M3.5 22-16 .033 509-3,260 0.84 8 [0.26-1.65 M3.5 16-14 .033 ...

Page 46

AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices Short Spring Spade Tongue Terminals Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max. 24-20 .025 320-1,290 4 0.64 [0.16-0.65 M3.5 22-16 .033 ...

Page 47

AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices Short Spring Spade Tongue Terminals (Continued) Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max. 6 M3.5 8 12-10 M4 .042 5,180-13,100 1.07 [2.62-6.64] 10 *Available in ...

Page 48

AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices Slotted Ring Tongue Terminals Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max. 6 22-16 M3.5 .033 509-3,260 0.84 8 [0.26-1.65] M4 Note: “C” dimension applies from ...

Page 49

AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices Flag Tongue Terminals A Tongue Wire Size Material Circular Mils Style Thickness [ Max. 1 20-16HD .042 810-3,260 A 1.07 [0.41-1.65] B 16-14 .033 2,050-5,180 0.84 [1.04-2.62] A 16-14HD ...

Page 50

AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices Butt Splices Wire Size Dimension Circular Mils 1 [ 26-22 202-810 [0.10-0.41] 22-18/16-14 22-16 2 509-3,260 [0.26-1.65] 16-14 2,050-5,180 [1.04-2.62] 12-10 5,180-13,100 [2.62-6.64 † Not UL or ...

Page 51

AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices Parallel Splices Wire Size Circular Mils 1 [ 22-16 509-3,260 [0.26-1.65] 16-14 2,050-5,180 [1.04-2.62] 12-10 5,180-13,100 [2.62-6.64] *Available in small packaging quantities. 1 When using two or more wires ...

Page 52

AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices 3-Way Connector Wire Size Tongue Material Circular Mils Thickness [ Max. 16-14 .033 2,050-5,180 0.84 [1.04-2.62] *Available in small packaging quantities. .250 Tube Cap Assembly Wire Size Tongue Material ...

Page 53

AMP Standard Terminals and Splices TERMINYL Terminals and Splices Product Facts Designed to provide insu-  lated terminals and splices for large wire sizes, many of which are used in airborne and ground support applica- Funnel Entry. Molded insulation for ...

Page 54

AMP Standard Terminals and Splices TERMINYL Terminals and Splices Ring Tongue Terminals Tongue Wire Size Material Circular Mils Thickness [ Max. 8 .043 13,100-20,800 1.09 [6.64-10.5] 6 .048 20,800-33,100 1.22 [10.5-16.8] 4 .051 33,100-52,600 1.30 [16.8-26.7] 3 4HD ...

Page 55

AMP Standard Terminals and Splices TERMINYL Terminals and Splices Ring Tongue Terminals (Continued) Tongue Wire Size Material Stud Circular Mils Thickness Size [ Max. 1/4 M6 1/0 .073 5/16 83,700-119,500 1.85 M8 [42.4-60.6] 3/8 1/2 M12 5/16 M8 ...

Page 56

AMP Standard Terminals and Splices TERMINYL Terminals and Splices Butt Splices Wire Size Circular Mils Style [ 12-10 13,100-20,800 Single to Single [6.64-10.5] Step-Down to Assembly 5,180-13,100 [2.62-6.64 20,800-33,100 Single to Single [10.5-16.8] ...

Page 57

AMP Standard Terminals and Splices CERTI-SEAL Terminals and Splices Product Facts Nylon window splice for Color Coding. The splice body is color coded by wire  military, commercial, air- size: Tin plated for 24-20, Red for 22-18, Blue for 16-14, ...

Page 58

... Hand tooling features the AMP CERTI-CRIMP ratchet so that the operator fully closes tool so that crimping dies in tool head fully “bottom”. Locator feature in head assures that splice is properly oriented in tool. CERTI-SEAL Tools do not require wire insulation adjustment prior to crimping. 58 Catalog 82042 ...

Page 59

AMP Standard Terminals and Splices Class 1 and Class 2 Military Approvals Dimensional Approval Requirement Terminals must comply with the dimensional Class 1 requirements specified by the military. Terminals must comply with the dimensional requirements specified by the manufacturer’s customer ...

Page 60

AMP Standard Terminals and Splices Class 1 and Class 2 Military Approvals Military Specifications AWG MS 25036 (Continued 1/0 2/0 3/0 4/0 1 Tyco Electronics recommends #1/0 AWG terminals for #1 AWG application. 60 Catalog ...

Page 61

AMP Standard Terminals and Splices Class 1 and Class 2 Military Approvals Military Specifications AWG MS 25036 (Continued) 26-24 22-18 16-14 12-10 Catalog 82042 Dimensions are in millimeters Revised 07-08 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com ...

Page 62

AMP Standard Terminals and Splices Class 1 and Class 2 Military Approvals Military Specifications AWG M7928 Catalog 82042 Dimensions are in millimeters Revised 07-08 and inches unless otherwise specified. Values in brackets are ...

Page 63

AMP Standard Terminals and Splices Class 1 and Class 2 Military Approvals Military Specifications AWG M7928/1 (Continued Military Specifications AWG M7928/4 22-18 16-14 12-10 26-24 Catalog 82042 Dimensions are in millimeters Revised 07-08 and inches unless otherwise ...

Page 64

AMP Standard Terminals and Splices Class 1 and Class 2 Military Approvals Military Specifications AWG M7928/4 (Continued) 22-18 16-14 12-10 Military Specifications M7928/ 5 AWG 26-24 24-20 22-18 16-14 12-10 Military Specifications AWG M7928/ 6 26-24 24-20 22-16 16-14 64 ...

Page 65

AMP Standard Terminals and Splices Class 1 and Class 2 Military Approvals Military Specifications AWG MS 17143 22-18 16-14 12-10 22-18 16-14 12-10 22-18 16-14 12-10 22-18 16-14 12-10 22-18 16-14 12-10 22-18 16-14 12-10 22-18 16-14 12-10 Catalog 82042 ...

Page 66

... HD butt spl. only) only) 59270 (parallel spl. only) † Tooling with adjustable insulation crimp. *Same die set/configuration as in hand tools. 1 TETRA-CRIMP die configuration. 2 PRO-CRIMPER II commercial tool not approved for UL applications. 3 69710-1 hand tool. 4 6-26 Pneumatic Tool Adapter ...

Page 67

... Tools for Strip Form Terminations AMPOMATOR CLS III G, CLS IV Applicators — 466788-3 2 466554-3 466789-3 2 — 466790 South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 ...

Page 68

... AMP Standard Terminals and Splices Tooling Loose Form Terminal CERTI-CRIMP Hand Tools and Splice Tooling TETRA-CRIMP Hand Tool Hydraulic Hand Tools 68 Catalog 82042 Dimensions are in millimeters Revised 07-08 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units. ...

Page 69

... AMP Standard Terminals and Splices Tooling Pneumatic Tools Crimping Heads 6-26 Tool Catalog 82042 Dimensions are in millimeters Revised 07-08 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units. (Continued) Part No. 69015 Part No. 58422-1 (408-9535) Part No. 69051 Dimensions are shown for USA: 1-800-522-6752 reference purposes only ...

Page 70

AMP Standard Terminals and Splices Tooling Tape Mounted AUTO-PRO Machine 818380-1 (Requires Applicator and Dies) 70 Catalog 82042 Dimensions are in millimeters Revised 07-08 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units. (Continued) AMP-TAPETRONIC ...

Page 71

AMP Standard Terminals and Splices Part Number Index Part No. Note: This index lists all cataloged parts by base no. only. Complete 33734 part nos. (with prefixes and/or 34067 suffixes) are shown on the page(s) indicated. 34068 34069 Part No. ...

Page 72

AMP Standard Terminals and Splices Part Number Index Part No. Page Part No. 52930 24 54754 52931 24 54771 52933 24 54773 52934 24 54774 52935 24 54775 52936 24 55137 52937 24 55148 52939 24 55157 52940 24 55319 ...

Page 73

AMP Standard Terminals and Splices Part Number Index Part No. Page Part No. 324608 23 327964 324615 13 327966 324621 56 327968 324622 56 327970 324623 56 327972 324625 56 328261 324631 58 328281 324657 56 328394 324658 56 328427 ...

Page 74

AMP Standard Terminals and Splices Contact Us Worldwide Americas Argentina – Buenos Aires Canada – Toronto Phone: +54-11-4733-2200 Phone: +905-475-6222 Fax: +54-11-4733-2211 Fax: Product Information Center: Brasil – São Paulo Phone: +905-470-4425 Phone: +55-11-2103-6000 Fax: Fax: +55-11-2103-6030 Colombia – Bogota ...

Page 75

AMP Standard Terminals and Splices Engineering Notes Catalog 82042 Dimensions are in millimeters Revised 07-08 and inches unless otherwise specified. Values in brackets are www.tycoelectronics.com equivalent U.S. Customary Units. Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 ...

Page 76

Tyco Electronics Corporation Harrisburg, PA 82042 - Rev. 7/08 - OG3B ...