790163-1 TE Connectivity, 790163-1 Datasheet

HAND TOOL ASSEMBLY AND DIE ASSEMBLY

790163-1

Manufacturer Part Number
790163-1
Description
HAND TOOL ASSEMBLY AND DIE ASSEMBLY
Manufacturer
TE Connectivity
Type
Hand Toolr
Datasheets
1.1673606-1.pdf (8 pages)
2.790163-1.pdf (4 pages)
3.790163-1.pdf (5 pages)

Specifications of 790163-1

Rohs Compliant
NA
Lead Free Status / RoHS Status
RoHS Not Applicable
1. INTRODUCTION
PRO-CRIMPER III Hand Crimping Tool Assembly
790163-[ ] consists of PRO-CRIMPER III Hand Tool
Frame 354940-1 and Die Assemblies listed in
Figure 1.
The tool assembly is used to crimp the contacts, and
the internal and external strain reliefs of the modular
plugs listed in Figure 1.
Read these instructions thoroughly before using the
hand tool assembly.
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
• For additional modular plug part numbers, contact PRODUCT INFORMATION at the bottom of this page.
PRO-CRIMPER III hand crimping tool is a ?Commercial"
grade and is designed primarily for field installation,
repair, maintenance work, and prototyping in industrial,
commercial, and institutional applications. Product
crimped with this tool will meet the crimp height
requirement for hand tools in the appropriate application
specification (114-series), but may not comply with other
feature parameters of the document. A variety of tools are
offered to satisfy performance requirements. For
790163-1
790163-3
790163-5
790163-7
790163-9
TE Hand
Tool
1-790163-0
Assembly
790163-2
790163-4
790163-6
790163-8
TE Die
PRO-CRIMPER* III Hand Crimping
Tool Assembly 790163-[ ]
1711413-1, -2
336330-1, -2
1933441-[ ]
1933442-[ ]
1933433-[ ]
1499598-[ ]
336349-1
336462-1
Modular
Plug •
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Die Assembly
Moving Jaw
Size (AWG
Figure 1
26-24
26-24
26-24
24-23
28-22
Reasons for reissue of this instruction sheet are
provided in Section 8, REVISION SUMMARY.
2. DESCRIPTION
The tool frame features a stationary jaw and handle, a
moving jaw and handle, and an adjustable ratchet that
Ratchet
Adjustment
Wheel
NOTE
i
Diameter (mm)
Conductor
Insulation
0.80-1.00
0.80-1.00
0.89-1.09
0.89-1.09
1.12-1.22
Dimensions in this instruction sheet are in
millimeters. Figures and illustrations are for
reference only and are not drawn to scale.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
CABLE
Stationary Jaw
Diameter
Outside
5.0-6.0
5.0-6.0
6.0-7.0
4.7-5.3
7.0-7.9
(mm)
Pivot Pin
Back of Tool
PRO-CRIMPER III
Hand Crimping Tool
Frame 354940-1
Instruction Sheet
408-8738
10 MAY 11 Rev M
Moving Handle
Strip Length
35.0+5.0
30.0+5.0
Stationary
Handle
(mm)
1 of 5
LOC B

790163-1 Summary of contents

Page 1

... A variety of tools are offered to satisfy performance requirements. For TE Hand TE Die Tool Assembly 790163-1 790163-2 790163-3 790163-4 790163-5 790163-6 790163-7 790163-8 790163-9 1-790163-0 • ...

Page 2

The tool frame holds the die assembly. Refer to Figure 1. The die assembly consists of an insulation stuffer, wire stuffer, housing support, housing guides, and mounting and retaining hardware. 3. INSTALLATION AND REMOVAL OF DIE ASSEMBLY ...

Page 3

Wire Stuffer Insulation Stuffer Housing Support Modular Plug Bottomed in Crimping Chamber Figure 3 3. While holding the assembly, carefully close the tool handles until the ratchet releases, then allow the handles to open FULLY. This tool terminates 3 areas ...

Page 4

Screwdriver Ratchet Adjustment Wheel Lockscrew Figure 5 5. Allow the handles to open, and remove the crimped modular plug. The wire stuffer will be held in its proper position. 6. MAINTENANCE AND INSPECTION 6.1. Daily Maintenance It is recommended that ...

Page 5

... SDE Bench Terminator 1490076-2 (Customer Manual 409-10052) Electro-Hydraulic (BT 3500 Battery- Hydraulic) Hand Tool Kits 2031400-[ ] (Customer Manual 409-10095) Rev M Tooling Used with Dies 1790163-0 SDE-SA Hand Tool 9-1478240-0 (Instruction Sheet 408-8851) 626 Adapter 679304-1 (Instruction Sheet 408-4070) Closed Head Assembly 2031460-1 ...