88-576558-54G Amphenol, 88-576558-54G Datasheet

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88-576558-54G

Manufacturer Part Number
88-576558-54G
Description
Circular MIL / Spec Connectors TV Series MIL-DTL-38999 III
Manufacturer
Amphenol
Datasheet

Specifications of 88-576558-54G

Product Type
Connectors
Number Of Contacts
54
Lead Free Status / Rohs Status
Lead free / RoHS Compliant
Amphenol Tri-Start
Subminiature Cylindrical Connectors
12-092-14
MIL-DTL-38999, Series III
• Aluminum
• Stainless Steel/Firewall
• Composite
• Clutch-Lok
®
High Vibration
®
TM

Related parts for 88-576558-54G

88-576558-54G Summary of contents

Page 1

... Amphenol Tri-Start ® Subminiature Cylindrical Connectors 12-092-14 MIL-DTL-38999, Series III • Aluminum • Stainless Steel/Firewall • Composite ® • Clutch-Lok High Vibration TM ...

Page 2

... Specials (Deep Reach Shells, Stand-off Flange Shells, Connectors with Integral Strain Reliefs, ESD Protection, RJ Field Connectors .................. 51 Sales Office and Distributor Listing ................................................................ 52 For additional information concerning Amphenol Tri-Start Connectors there are special application requirements, contact your local sales office or Amphenol Aerospace 40-60 Delaware Ave. ...

Page 3

... Extended Life Contact - Mil-approved plating process which provides 1500 couplings minimum CLUTCH-LOK The latest offering from Amphenol in MIL-DTL-38999, the CLUTCH-LOK connector offers: All advantages of stainless steel/Class K firewall Tri- Start connectors plus a unique clutch design that actually tightens itself under vibration. ...

Page 4

... Amphenol offers more versatility & options than any other interconnection family The Tri-Start Connector is the high performance choice in the D38999 Family. Originally designed in order to increase the performance lev- els of MIL-DTL-38999 Series I and II, the Series III was cre- ated to meet high performance connector criteria. ...

Page 5

... In a blind mating application, mating shells cannot “scoop” the pins and cause a shorting or bending of con- tacts. The design of the Amphenol Tri-Start interfacial seal meets the MIL-DTL-38999 Series III requirements for electrolytic erosion resistance. A rigid dielectric insert with excellent electrical characteristics provides durable protection to the contacts ...

Page 6

... HERTZ DOUBLE AMPLITUDE (IN) SINE VIBRATION * Dependant on shell finish NOTE: for test data information on the new Clutch-Lok Tri-Start, high vibration connectors, consult Amphenol Aerospace. 2 axes @ 200 C * ˚ (Fail Safe: 2 axes @ ambient) 3 axes @ – ˚ ambient + 200 C* ˚ 60 G's (Fail Safe: 3 axes ...

Page 7

Tri-Start specifications Test Current (Amps) Contact Size Crimp Hermetic 22D 7 (Power (Power 150 NA * When using silver plated ...

Page 8

... Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). ** Two size 16 contacts dedicated to fiber optics. Consult Amphenol Aerospace catalog 12-352 for fiber optic information. *** For use in MIL-STD-1760 applications (see pages 31 & 32). † For RG 180/U and RG 195/U cables only. ...

Page 9

... X Completely tooled. • Majority of tooling is completed (contact Amphenol Aerospace for availabilty). ✦ Not tooled for 02-R. P Pin inserts only (contact Amphenol Aerospace for 4 0 socket availability). ★ Ground plane proprietary option available. 2 Arrangement 9-5 is exclusively ground plane type. ■ Not Mil-Qualified. ...

Page 10

... MAIN KEYWAY RECEPTACLE (front face shown) AR ˚ BSC BR ˚ BSC DR ˚ CR ˚ BSC BSC ...

Page 11

Tri-Start insert arrangements front face of pin inserts illustrated Insert Arrangement 9-5 Service Rating Grounded Number of Contacts 1 Contact Size 8 Twinax Insert Arrangement 11-98 Service Rating I Number of Contacts 6 Contact ...

Page 12

Tri-Start insert arrangements front face of pin inserts illustrated Insert Arrangement 17-35 Service Rating M Number of Contacts 55 Contact Size 22D ...

Page 13

Tri-Start insert arrangements front face of pin inserts illustrated Insert Arrangment 21-39 Service Rating I Number of Contacts ...

Page 14

Tri-Start insert arrangements front face of pin inserts illustrated Insert Arrangement Service Rating Number of Contacts Contact Size Insert Arrangement Service Rating Number of Contacts Contact Size Insert Arrangement Service Rating Number of Contacts Contact Size *** For use in ...

Page 15

Tri-Start insert arrangements front face of pin inserts illustrated Insert Arrangement Service Rating Number of Contacts Contact Size Insert Arrangement Service Rating Number of Contacts 22 Contact Size 22D Insert Arrangement Service Rating Number of Contacts Contact Size † Coax ...

Page 16

... Contact Size NOTE: Some specials shown here were formerly known as Pyle arrangements.Consult Amphenol for how to order information for connectors with these inserts. For further information on special arrangements consult Amphenol Aerospace, Sidney NY. * Pyle 15-4 does not mate with Amphenol Tri-Start 15-4 insert ...

Page 17

... Insert Arrangement Service Rating Number of Contacts Contact Size 25 25L 33 NOTE: Some specials shown here were formerly known as Pyle arrangements. Consult Amphenol for how to order information for connectors with these inserts. Consult Amphenol Aerospace for longer shell drawings. CONTACT LEGEND 25L 33 22D ...

Page 18

... A Dia. A Dia Back Front Max. Max. Panel Panel AA (TV) (CTV) Mount Mount Max. 16.66 13.11 5.94 20.22 15.88 5.94 23.42 19.05 5.94 26.59 23.01 5.94 30.96 25.81 5.94 32.94 28.98 5.94 36.12 32.16 5.18 39.29 34.93 5.18 42.47 37.69 5.18 Designates true position dimensioning ...

Page 19

... Mount Mount Max. (TV) 3.89 5.03 16.66 13.11 5.94 22.99 23.06 5.49 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39 3.89 5.03 30.96 25 ...

Page 20

TV06R (D38999/26) – crimp, metal CTV06R (D38999/26) – crimp, composite straight plug METAL 1.234 MAX 31.34 MAX 1.220 MAX 31.00 MAX D V THREAD .359 MAX .591 +.003 9.12 MAX –.000 15.01 +.08 –.00 COMPOSITE 1.234 MAX 31.34 MAX D ...

Page 21

... The unique clutch design of the Amphenol CLUTCH-LOK means that you don’t have to compromise the need for quick, smooth mating of plugs and receptacles in order to get increased uncoupling torque ...

Page 22

... VIEW D CTVS07RF-XX-XXX FOR SIZE 8 COAXIAL ONLY, D38999/24 RELATIVE TO –A– .794 MAX PANEL HOLE 20.17 MAX DIMENSIONS VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO –A– .940 MAX 23.88 MAX Inches Hex T• +.000 +.017 S +.010 –.010 –.016 ±.010 – ...

Page 23

... Max. Max. ±.010 ±.010 (CTV) (TV) (CTV) (TV) (CTV) .635 .153 .198 .812 .699 .765 .153 .198 .905 .875 .885 .153 .198 1.093 1.007 1.100 .153 .198 1.219 1.140 1.197 .153 .198 1.375 1.229 1.260 .153 .198 1.469 1.380 1 ...

Page 24

... Blue band indicates rear release contact retention system Shell Size 9 Shell Size 9 All dimensions for reference only ** Partially tooled. Consult Amphenol Aerospace for availability R BLUE † BAND Q B THREAD .138-32UNC-2B –.000 HELICAL COIL –A– .005 M –.00 . Thread Shell Size 0.1P-0.3L-TS-2A G Coded (Plated) ± ...

Page 25

... Millimeters ±.20 ±.20 3.25 5.49 3.25 4.93 3.25 4.93 3.25 4.39 3.25 4.93 3 ...

Page 26

... Millimeters H Hex T• +. +.25 –.41 Max ±.25 –.00 22.23 9.07 26.97 17.70 25.40 9.07 31.75 20.88 30.18 9.07 34.93 25.58 33.32 9.07 38.10 28.80 36.53 9.07 41.28 31.98 39.67 9.68 46.02 35.15 42.80 9.68 49.23 38.28 46.02 9.68 52 ...

Page 27

... Millimeters GG KK Dia. Dia. +.28 +.03 –.25 –.13 19.05 17.07 21.44 19.84 24.61 23.01 27.79 26.19 30.94 29.36 33.32 31.75 36.53 34.93 39.70 38.10 42.88 41.28 ...

Page 28

... Millimeters GG M Dia. +.15 +.25 –.13 –.00 3.18 24.71 3.18 27.81 3.18 31.01 3.18 34.21 3.18 36.42 3 ...

Page 29

... Conductive finishes Amphenol Breakaway Fail Safe connectors are qualified to MIL-DTL-38999/ 29, /30 and /31 (for MIL-STD-1760 Stores Management applications). In fact, Amphenol offers more qualified Breakaway shell size and insert combina- tions than any other QPL supplier. In addition to standard Breakaway connectors, Amphenol also manufactures custom breakaway connectors including those with: • ...

Page 30

... F 58.45 41. 62.79 44. 65.89 47. 68.71 50.08 28 Part number reference. See how to order, pages 29 complete. D38999/29 (Pins Only) D38999/30 (Sockets Only) 88-5565XX-XX 91-5565XX-XX B † Inches D Max Accessory Dia. 1.109 1.250 1.375 1.500 1.625 1.750 1.875 2.000 Millimeters V Thread Metric M15X1.0-6g M18X1.0-6g M22X1.0-6g M25X1 ...

Page 31

... Amphenol, Sidney, NY for other cable applications. For availability of other insert arrange- ments consult Amphenol, Sidney, NY. For accessories for lanyard release plugs see page 33. 29 TABLE I INSERT ARRANGEMENT CODE Basic MIL-DTL-38999 Part Insert Number Arrangement 88/91-556508 11-2 06 11-35 07 11-98 10 13-4 11 13-8 13 13-98 14 13-35 18 ...

Page 32

... Lanyard Length Code See Table II (page 29) for lanyard length code number. Polarizing Position For alternate positions of connector (to prevent cross- mating) see alternate positioning on page 8. (N indicates normal) HOW TO ORDER - BY PROPRIETARY PART NUMBER Ordering procedure for example part number 88-556529-EP is shown below Finish ...

Page 33

... Contact Size 20 10 (power Part number reference. See how to order, page 32 to complete. D38999/31 88-555875/76 91-555875/76 88-558518/19 .359 MAX 91-558518/19 9.12 MAX T3W-16B25-XXXX 2.705 MAX 68.71 MAX 1.781 MAX BLUE BAND † 45.24 MAX 2.375 MAX 60.33 MAX Tri-Start Lanyard Separation Forces ...

Page 34

D38999/31 for MIL-STD-1760 TV Breakaway Fail Safe for Stores Management applications lanyard release plug – how to order HOW TO ORDER - BY MILITARY PART NUMBER FAIL SAFE D38999/31 Ordering procedure for example part number D38999/31WE20PN1 is shown below: D38999/ ...

Page 35

... TV Breakaway Fail Safe – accessories backshells, dummy contacts, wire combs Amphenol offers a full range of accesso- ries that are designed to enhance the per- formance of Amphenol Breakaway con- nectors. Low Profile Backshells in shell size 25 with the following features: • Olive drab cadmium finish • ...

Page 36

... B -XXG .167 +.010 –.005 4.24 +.25 –.13 D 6.000 APPROX 152.40 APPROX 3.500 APPROX 88.90 APPROX Inches D Dia. +.010 –.000 .703 .844 1.016 1.141 1.266 1.391 1.516 1.641 1.766 Millimeters B D Dia. Dia. +.25 Max –.00 22.23 17.86 25.40 21.44 28.58 25 ...

Page 37

... Size Finish Olive drab, cadmium, nickel base Electroless nickel Consult Amphenol Aerospace for availability of stainless steel protection caps. All dimensions for reference only. For MS protection caps, see page 40. 1.166 MAX 29.62 MAX B N 5.000 APPROX 127.00 APPROX 1.166 MAX 29.62 MAX ...

Page 38

... H 1.5000 25 J 1.6250 MS M Shell Shell Size +.51 Size Code –. 20. 20. 20. 20. 20. 20. 20. 20. 20.09 All dimensions for reference only 36 Part number reference. See note below to complete. * 10-553974-XXX +.020 +.008 –.000 ±.010 –.006 .822 .719 .594 .938 ...

Page 39

... M37X1-6H 23.09 Inches KK Dia. LL Max. Max. .629 1.015 .756 1.062 .883 1.125 1.011 1.328 1.138 1.392 1.265 1.453 1.393 1.609 1.488 1.656 1.616 1.719 Millimeters KK Dia. LL Max. Max. 15.98 25.78 19.20 26.97 22.43 28.58 25.68 33.73 28.91 35.36 32.13 36.91 35.38 40 ...

Page 40

... Various types of captivated or loose attaching screws can be utilized for unique applications. Amphenol universal headers are slotted to allow mounting to all series of MIL- DTL-38999 or MIL-C-26482 connectors without special alterations. They are of similar dimension as the flange of the mounting connector and would be ap- proximately ...

Page 41

... Assemblies containing Size 22 contacts only: .175 Assemblies containing Size16 or 20 contacts: .195 SIZE 22 CONTACT VIEW .020 ± .001 ...

Page 42

... MS metal protection caps are supplied with service class W which designates No. corrosion resistant olive drab cadmium plate aluminum. N/A Consult Amphenol, Sidney, NY for more detailed information on ordering MS N/A Metal protection caps. MS27488-8-1 N/A MS27488-12-1 MS27488-16-1 MS27488-20-1 MS27488-22-1 MS27488-4-1 MS27488-0-1 40 TV/CTV Sockets Military No. M39029/59-366 N/A M39029/91-530 M39029/56-527 M39029/56-353 M39029/56-352 M39029/56-351 M39029/56-348 ...

Page 43

... .019 .138 .163 .132 .088 .113 .087 20 .025 .058 .083 .052 .012 .037 .011 20 .025 .148 .173 .142 .102 .127 .101 20 .025 .229 .254 .223 .183 ...

Page 44

Tri-Start application tools The following data includes information pertaining to the appli- cation tools which have been established for crimping, inserting, and removing contacts incorporated in the TV, CTV and MIL- DTL-38999 Series III connectors. For additional information on coax, ...

Page 45

... Tri-Start how to order – (Amphenol how to order – (Amphenol Proprietary Part Number Amphenol® Tri-Start Connectors (metal) can be ordered by coded part number. Ordering procedure is illustrated by part number TVPS00RF-9-35PB shown below: TVPS 00 Connector Type Shell Style Service Class Shell Size Insert Arrangement ...

Page 46

... B designates same as “S” except supplied less socket contacts (A & B designates non-standard contact applications) X designates eyelet contacts, hermetics only Alternate Positions Locksmith keying - rotation of minor keys. See page 8. Use N for normal. Special Variations 44 Consult Amphenol Aerospace, Sidney, NY for variations. ® ...

Page 47

... Tri-Start how to order – (Amphenol Proprietary Part Number Amphenol® Tri-Start Composite Connectors can be ordered by coded part number. Ordering procedure is illustrated by part number CTVPS00RF-9-35PB as shown below: CTVPS Connector Type Shell Style Service Class Shell Size Insert Arrangement Contact Type Alternate Positions ...

Page 48

... D38999/ designates MIL-DTL-38999 Series III Connector Shell Style 20 designates wall mount receptacle 24 designates jam nut receptacle 26 designates straight plug (Consult Amphenol Aerospace for availability of composite box mount receptacles) Service Class J olive drab cadmium plate (175°C), 2000 hrs. dynamic salt spray M electroless nickel plate (200°C), 2000 hrs ...

Page 49

... 2.8992 3.9072 1.4560 2.4816 1.2343 2.2599 4.2432 5.1088 1.9504 2.8160 1.6432 2.5088 3.7984 4.6640 1.9280 2.7936 1.4672 25-4 3.4512 4.4800 1.7312 2.8816 1.4864 2.1904 4.8048 5.8272 2.2016 3.2480 1.9568 2.8720 4.2224 5.2496 2.2128 3.2560 1.7133 25-19 3.5312 4.7264 1.8112 3.0064 1.5664 2.7616 4.8848 6.0816 2.2816 3.4784 2.0368 3.2336 4.3024 5.4992 2.2928 3.4896 1.7933 25-20 3 ...

Page 50

... Tri-Start – specials fiber optics, filter protection, PCB applications FIBER OPTIC Amphenol multi-channel fiber optic connectors offer a precision optic interconnect system within the high performance MIL-DTL-38999 Series III connector. The metal-to-metal feature of the Tri-Start connector provides protection from damage in severe environmental and physical conditions ...

Page 51

... Ground Plane Connector with Twinax Contacts and Insulated Power/Signal Contacts Consult the following Amphenol literature for further information: Product Data Sheet 139 for Ground Plane Connectors. Product Data Sheet 188 for Press Fit Connectors. Catalog 12-130 for High Frequency Contacts for Multi- pin Connectors. ...

Page 52

... Quadrax Pin 21-33384-21 21-33384-31 21-33384-51 21-33384-61 21-33384-61 21-33384-71 21-33384-91 21-33398-21 21-33398-31 21-33425-1 Differential Twinax Socket 21-33388-21 21-33388-31 21-33835-1 Differential Twinax Pin 21-33387-21 21-33387-31 21-33834-1 Cable Part Number Draka Fileca F-4703-3 Tensolite 26473/02006X-4(LD) Tensolite NF24Q100 Tensolite NF22Q100 or Thermax 956-5 Tensolite 24450/03089X-4(LD) Tensolite NF26Q100 JSFY02 PCB (1 ...

Page 53

... Test Procedure for Connectors with Faraday Cage Protective Structures” is available as a reference document. RJ FIELD CONNECTORS Amphenol Socapex offers the RJF TV within the MIL-DTL-38999 connector shell for Ethernet connection. The RJ Field is designed for use where it is necessary to go beyond the pro- ...

Page 54

... Fax: 990 (212) 335 25 00 Asia / Pacific AUSTRALIA Amphenol Australia LTD 2 Fiveways Blvd. Melbourne, Victoria 3173 Australia Phone: 613 8796 8888 Fax: 613 8796 8801 E-mail: info@amphenol.com.au RUSSIA Amphenol Russia Office 8-2 Yaroslavskaja Str. 129164 Moscow, Russia Phone: 7495 937 634 E-mail: russia@amphenol.com ...

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