20002 OK International, 20002 Datasheet
20002
Specifications of 20002
20002 Summary of contents
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BGA & CSP Rework System BGA-3590 Series CSP-3500 Series www.metcal.com USER GUIDE Precision Systems for the Electronics Bench P/N 7000-1251, Ver 9/01 ...
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BGA-3500 Series Manual 5/01 ...
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... SECTION V Quick Guide to Calibration (Operation) SECTION VI Additional System Features SECTION VII Troubleshooting SECTION VIII Spare Parts and Optional Accessories SECTION IX Nozzle Selection Chart SECTION X Warranty and Service Addendum A BGA Windows Program manual A1-A12 Addendum B Calibration Procedure B1-B11 ©2001 Delawre Capital Formation, Inc. All Rights Reserved. DOVER and the DOVER logo are registered trademarks of Delaware Capital formation, Inc ...
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Specifications for the BGA/CSP-3500 Series Rework Systems Rework System Model Base Unit Input Voltage Base Unit Power Consumption Control Unit Input Voltage Control Unit Power Consumption Base Unit Max Source Temperature Bottom-side heater: Control Unit Max Source Temperature from BGA-3582 ...
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System Part Numbers Part Number Item Description BGA-3591 BGA rework system with high power under-board heater, split field vision system & monitor 115V NTSC BGA-3592 BGA rework system with high power under-board heater, split field vision system & monitor 230V ...
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The CSP-3500 systems employ a removable 1.5X lens element to provide a maximum four-sided view of 18mm x 18mm (0.71” x 0.71”) with no corner overlay required. The zoom lens magnification has a range of 15X to 75X. The 1.5X ...
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... II. SYSTEM FEATURES AND ACCESSORIES BGA/CSP-3500 REWORK SYSTEM INCLUDES: • BGA/CSP-3500 Series Base Unit • ...
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Main Unit Components - Figure 1 11. Open Frame adjustable printed circuit board holder. 12. Main Power Switch. 13. Subzone heater, heat/cool selector switch. 14. BGA-3528 Micro Oven Head Assembly 15. Z-Axis Adjustment Lever – Rotating Clockwise will raise the ...
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Figure BGA-3500 Series Manual 5/ ...
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PLACEMENT SIDE - Figure 2 11. Vacuum LED - Illuminates to indicate vacuum is active. 12. Theta Adjustment Knob – Rotates the component to allow rotational alignment. 13. Fine Z-Axis Adjustment Knob –Raises and lowers the position of the component ...
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Cool Air Fitting: This fitting connects to the large diameter hose with the blue ring extending from the Reflow Head assembly. 15. Vacuum Connection Fitting: Connects to the small diameter vacuum hose extending from the Reflow Head assembly. 16. ...
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... BNC receptacle and the other to the monitor’s “Video In” connector IV. SET-UP PROCEDURES Prior to performing initial set-up, unpack all accessories from shipping containers. Check that your BGA/CSP-3500 has arrived complete by verifying all of the accessories listed in Section II have been included. After all components are located, begin setup. Placement Section IMPORTANT: There is a transportation screw located on the bottom of the placement arm and on the tool- ing plate/component slide to stop these parts from moving during transportation ...
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Locate the RS232 interface cable and connect one end into the 9-pin connector at the rear of the BGA-3500 Series Control Unit. Connect the other end of this cable to the Communications Port on your PC or laptop computer. ...
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Prism Adjustment: • If the 2 circles do not align, and adjust the outer screws until the Prism is aligned. Camera Angle adjustment: • When the image is crossed using the split field, do the lines align correctly? If not, ...
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Remove the V Block and replace it with the height reference block so that the block sits on the bare component slide. With the Z-Axis knob rotated fully clockwise and the component lifted to it’s top posi- tion, rotate ...
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With the component placed onto PCB, the vacuum will automatically deactivate when the vacuum head senses pressure produced by the component contacting the PCB. If you are controlling the vacuum by the foot switch, you can deactivate the vacuum ...
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Turn the vacuum switch (16) to the “on” position. 17. While unlocked, push the spring-loaded head on the Micro Oven down so that the vacuum cup makes a complete seal on the BGA component which you are removing and ...
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SOLDER PASTE DEPOSITION: The application of new solder paste can be accomplished with the optional Metcal micro stencils and sup- plied stencil ...
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Select the flux transfer plate that meets the component’s requirements for size and depth. • Using the squeegee, fill the cavity with paste flux. Use the squeegee to smooth the gel flux level with the sides of the transfer ...
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Manual Lift-off If your PCB is densely populated and adjacent component heating is a considerable issue possible for the nozzle to be closer to the components lead array than with the above procedure. This can be accom- plished ...
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Problem: Image of pad pattern and PCB appears angle. Check: • Is the camera on an angle? Possible Solution • With a .050” hex key or jewelers screwdriver, loosen the camera setscrews located on the ...
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Problem: The component slide and / or prism assembly seem to be “locked up” or restricted. Probable Cause: • The transportation screws are not fully loosened, resulting in the inability of the component slide and / or prism assembly ...
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... The vacuum pad may be blocking the air path through the nozzle forcing the head to overheat. Remove the vacuum pad, allow the head to cool and restart the reflow cycle. VIII. SPARE PARTS AND OPTIONAL ACCESSORIES: Listed below are spare parts available for your BGA/CSP-3500 Rework System. ...
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... Heater Pair, 700W, 100V BGA-3500 Systems 20835 Fan Detector and Fan Motor Driver PCB 20731 Temperature Controller PCB 100V / 115V Systems 20734 Temperature Controller PCB 230V Systems 20002 Centrifugal Fan, 12VDC 19341 Transformer, 130VA, 100V Units 19029 Transformer, 130VA, 115V Units 20174 ...
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... Vacuum Pump 20907 Prism Assembly Large Vacuum Nozzle 21137 Medium Vacuum Nozzle 21095 Small Vacuum Nozzle 21077 CSP Vacuum Nozzle OPTIONAL ACCESSORIES: BGA / CSP Reflow Nozzles BGA/CSPNozzle Kit: Part Number BGA/CSP-NK BGA REFLOW NOZZLES PART NUMBER INTERNAL DIMENSIONS BGA-194-194 19.4mm x 19.4mm BGA-220-220 ...
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Micro Stencils The application of new solder paste or flux to the PCB can be accomplished with Metcal’s micro stencils. The micro stencil is a single component stencil matched to the component land pattern for the precise application of the ...
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Hardware Requirement: Personal computer with a 486 or higher processor running the Microsoft Windows 95 or Windows 3.1 or later operating system memory or more Hard-disk space required: 20MB. A VGA or Higher resolution monitor (Super VGA ...
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The concept of the profile: A profile is the relationship between the temperature and time for a given placement or removal process. The profile is broken into four components known as the Preheat zone, soak zone, peak zone, and cool ...
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Open a profile stored in BGA module: Select File from menu, select Open and choose Module Profile. Select a profile from the list on the pop up dialog window and click OK. First, click here to select either Place Mode ...
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All essential functions for the BGA unit can be run from two control panels. One control panel processes the Module Profile (profiles stored in the BGA-3000 module) and the other the Library Profile (profiles stored on the selected floppy or ...
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The graphics display window illustrates the temperature, time settings and actual values for the profile. The vertical bars represent temperature and the horizontal bars represent the process time. The bars can be moved vertically or horizontally to change the temperature ...
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Copy curves: To copy a temperature curve from one graphics file to another requires opening a source graphics display window and a destination graphics display window prior to copying curve (s). Highlight the graphic window and choose Edit from the ...
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To move time measurement bars: Move the mouse pointer to the top of the time measurement bar, press and hold the left button of the mouse (A black mark representing the timer will appear on the bottom of the bar). ...
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How to change settings of the profile profile window, click on a text cell and enter settings on that cell. Click on Update after all cells have the correct settings graphics window, move the mouse pointer ...
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Enter new password/Change password: Select Security from menu and choose Change Password password has been set, enter the old password on the pop up window and click OK. You will be asked to enter new password twice if ...
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The Menu Open a new profile that is stored in the disk. Open a profile in BGA module. Open a profile on the disk. Open a graphics file on the disk. Save the selected profile Save the selected graphics window ...
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The mark indicates the particular item is enabled. Select here to enable the instant update after the settings bar on the graphics window is moved. Enable a short cut to copy the settings of the profile by drag a window ...
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Get information about BGA windows program. Select here to create the BGA manual file in *Microsoft Word format from the optional manual disk. *Note: Microsoft Word is trademark of Microsoft Corporation. Export a window image to Clipboard: Highlight a window ...
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Calibration Procedure for Fine-Pitch INTRODUCTION: The Fine-Pitch Placer portion of the BGA-3000 Rework System is a precision optical instrument that will provide its user with the ability to accomplish precise, repeatable alignment of component leads or balls with the mating ...
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Top view of board holder. Arm not shown for clarity. FIG A To place Gun Sight Assembly into board holder as shown above in FIG. A, procede as follows: Loosen black knobs marked C to allow movement of the front ...
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If the images are broken (not continuous) use the split vision adjustment knob to correct and make the image continuous. 10. The circles should appear as one circle and all markings should be even from one side to the ...
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FACTORY CALIBRATION The calibration procedure below describes how to adjust the five major components of the fine pitch placer. THE FIVE ADJUSTMENTS ARE: A. Vision Splitter (mirror) adjustment B. Beam Splitter (mirrored cube) adjustment C. Vision Assembly adjustment D. Magnification ...
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DWG # Using a 0.05 hex wrench perform tasks A through F. DWG # 3 A. Turn both screws C & D counterclockwise until there is no effect of this action on the screen. (The image does ...
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B. BEAM SPLITTER (MIRRORED CUBE) ADJUSTMENT 1. Move the Vacuum Head Assembly to the top position and install size 0.4 Vacuum Cup (P/N 19790) onto the vacuum tube. (See DWG # 5 below.) DWG # 5 2. Turn the Z ...
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DWG # 6A DWG # 6b (image on monitor) C. VISION ASSEMBLY ADJUSTMENT DWG # 7 1. Turn the split vision knob (marks on the diagonal line will move toward each other) until the four marks on the diagonal line ...
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Observe position of the screen splitting line on the screen. If the line does not run through the center of the marks or while zooming in and out the screen splitting line moves, perform steps a-f. DWG # 8 ...
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DWG # 10 a. Loosen the top mounting screw. Use 3/32” hex wrench. (See DWG # 11) b. Turn the supporting screw in or out until the diagonal line aligns itself. c. Tighten the top mounting screw. DWG # 11 ...
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Turn the zoom ring fully counterclockwise. 2. Move the split vision adjustment knob to see the 4 marks. 3. While turning the head assembly knob clockwise to exert a slight upward pressure, turn the top Z-adjuster set screw (Use ...
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DWG # 14 Do not touch this screw until after you adjust the block height in step D4. ADDENDUM B page 11 ...
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CONTACT INFORMATION AND TECHNICAL SUPPORT Metcal offers quick response technical service. Please contact your nearest Metcal office for technical support: Metcal Headquarters 1530 O‘Brien Drive, Menlo Park, CA 94025, USA Tel: +1 (650) 325 3291 Fax: +1 (650) 325 5932 ...