X-840 FCI, X-840 Datasheet

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X-840

Manufacturer Part Number
X-840
Description
Manufacturer
FCI
Datasheet

Specifications of X-840

Lead Free Status / Rohs Status
Supplier Unconfirmed
HAND-HELD TOOLS
Y10D.................................................................N-3
Y10-22
Y8MRB-1
MR8 &
MR15, MR18 & MR20
MR4C
Y1MRTC
M8ND
MECHANICAL TOOLS
MRC840
MY29 & MY28
OH25
OUR840..........................................................N-14
MD6, MD6-4, MD6-6, MD6-12,
MD7, MD7-6 &
MD7-34R
MD6/MD7
MD6R
MD6 Hotstick Tools
SELF-CONTAINED
Y500CT-HS.....................................................N-21
Y35 & Y35-2
Y35
Y39
Y750HS & Y750-2HS
Y644HS
Y81KFT
YCUT129ACSR
BATTERY ACTUATED
PAT750XT-18V................................................N-29
PAT644-18V....................................................N-30
PAT81KFT-18V................................................N-31
PATMD6-18V
PAT600-18V....................................................N-33
PATCUT129ACSR-18V...................................N-34
PATCUT245CUAL-18V
BCC1000CUAL...............................................N-36
Y700DC-1B
REMOTE HYDRAULIC
Y35BH (10000
Y39BH (10000
Y34BH (10000
MD6-14, MD6-37 & MD6-38
HYDRAULIC
TOOLS
.................................................................N-24
Accessories.............................................N-23
..............................................................N-13
...............................................................N-8
.............................................................N-10
.............................................................N-19
..............................................................N-4
MR10....................................................N-6
..........................................................N-26
..........................................................N-27
...........................................................N-9
.........................................................N-11
..........................................................N-5
........................................................N-17
Accessories...................................N-18
....................................................N-37
...................................................N-22
..................................................N-32
................................................N-12
Psi).........................................N-38
Psi).........................................N-39
Psi).........................................N-40
MD7-8....................................N-16
..............................................N-28
.........................................N-20
BURNDY
Tooling
.....................................N-25
......................................N-7
...................................N-35
........................N-15
TABLE OF CONTENTS
®
Products
Y29BH (6000
Y750BH (10000
LPHY750 (KOMPRESSOR™)
LPHY46 (KOMPRESSOR™)
Y644MBH
Y81KFTMBH
Y45 (10000
Y46 & Y46C (10000 Psi)
Y48BH (8800
Y60BHU &
RHCC129ACSR
RHCC245CUAL..............................................N-52
MCC500 &
RCC556 & RCC1000
HYDRAULIC PUMPS
HAND PUMPS
HP10 (10000 Psi)
HP8 (8800 Psi)
HP6 (6000 Psi)
FOOT PUMPS
FP10 (10000 Psi)
FP8 (8800 Psi)
FP6 (6000 Psi)
ELECTRIC PUMPS
EPP10 &
EPAC10, EPAC8 & EPAC6
EP10, EP8, EP6, EP10-2, EP8-2 & EP6-2
EP10-1HP, EP8-1HP, EP6-1HP,
GASOLINE PUMPS
GP10 (10000 Psi)
GP8 (8800 Psi)
GP6 (6000 Psi)
Hydraulic Hoses
Accessories
RK147-2 & Wire
Y29NC Pneumatic
TFM Tape Fed Machine
TFM Installation Tooling Chart
EP10-1HP-2, EP8-1HP-2 & EP6-1HP-2
EPP6...............................................N-57
.......................................................N-45
Y60BHU-D....................................N-50
MCC1000.....................................N-53
Psi)..............................................N-47
..................................................N-46
..................................................N-63
Psi)...........................................N-41
Psi)...........................................N-49
..............................................N-55
..............................................N-55
..............................................N-56
..............................................N-56
..............................................N-61
..............................................N-61
Psi).......................................N-42
.............................................N-51
Mike....................................N-64
...........................................N-62
..........................................N-55
..........................................N-56
..........................................N-61
HYPRESS™...................N-65
.....................................N-54
................................N-48
................................N-66
.............................N-58
.........................N-44
.......................N-43
....................N-67
......N-60
....N-59
N-1

X-840 Summary of contents

Page 1

... Psi).........................................N-39 Y34BH (10000 Psi).........................................N-40 ® Products TABLE OF CONTENTS Y29BH (6000 Psi)...........................................N-41 Y750BH (10000 LPHY750 (KOMPRESSOR™) LPHY46 (KOMPRESSOR™) Y644MBH .......................................................N-45 Y81KFTMBH ..................................................N-46 Y45 (10000 Psi)..............................................N-47 Y46 & Y46C (10000 Psi) Y48BH (8800 Psi)...........................................N-49 Y60BHU & ...

Page 2

... REPAIR POLICY All non-warranty repaired tools are complete- ly reconditioned and receive a limited 1-year warranty. Non-warranty repair returns tools to like new condition at a maximum cost of 40 new tool. A nominal service charge of $5.00 is applied to all repairs to cover shop supplies, oil disposal and other miscella- neous services not covered as part of the standard repair ...

Page 3

... Easy tool operation out of the carton. No need to break in the tool prior to actual usage. • A heavy duty forged steel tool, that has a rust resistant finish will provide a long durable life. COMFORT GRIP HANDLES ...

Page 4

... Easy wire cutting with anvil type wire cutter design. • Crimps full range of insulated terminals and splices #22-10 AWG. • Cut off dies for common size mild steel and non-ferrous screws. • Crimps full range of uninsulated terminals and splices #22-10 AWG. ...

Page 5

... Groove Gauge# #18 PG395-1 #14 PG396-1 #10 PG397 PG398-1 • Each indentor has its own identifying mark for inspectability. • Jaw opening orientation, molded finger and palm grips and the easy reach frame mini- mize user fatigue. Features EMERGENCY RELEASE MOLDED FINGER GRIPS SPECIFICATIONS Length: 9-1/2 Weight: 1 ...

Page 6

... Lightweight aluminum permits easier continuous usage. • One tool to accommodate #22-10 AWG. • Easy groove identification with color-coded dies. • Long life expectancy with fully protected ratchet mechanism. • Easy one-hand tool operation with long handle length for greater mechanical advantage. ...

Page 7

... UL listed for use with BURNDY ® connectors. • Fully ratcheted tool to assure properly crimped connections. • Easy groove indentification with color coded dies. • Maximum crimping comfort grips. • Compact, narrow nose to work in confined areas. • 5-year limited warranty. ® Products MR15 MR18 MR20 SPECIFICATIONS Length: 8 ...

Page 8

... Fully protected ratchet mechanism. • Reinforced heavy duty back. • Long handles provide greater mechanical advantages. • Lightweight aluminum permits easier con- tinuous usage. • One tool to accommodate #9-4 AWG. • Inspection (PG) gauges available to check each groove. Groove Gauge# 9-8 ...

Page 9

... YAV2C- Code & Flex YSV2C- #1 AWG YA1C- Code YS1C- ** Die Index 10 (Brown Die) and 11 (Green Die) use the same die wheel crimp groove. ® Products BENEFITS • Rotating die is color coded to match color coded connectors • Die index embossment allows permanent ...

Page 10

... LONG COMFORTABLE HANDLE N-10 ® Products BENEFITS • Fully protected ratchet mechanism. • Reinforced heavy duty back. • Long handles provide greater mechanical advantages. • Easy groove identification with color-coded dies. • 5-year limited warranty. Features FULL CYCLE RATCHET MECHANISM SPECIFICATIONS Length: 10-3/4 ...

Page 11

... High strength fasteners. Increase tool life by reducing tool wear. • Plated jaws. Provide enhanced corrosion protection. • Engraved crimp groove (Die index number). Die index embossment allows permanent inspectability of installed connectors to ensure consistently reliable and depend- able connections. ...

Page 12

... MY tool design. No separate dies required to purchase or to lose. • Fast and easy tool setting for the connec- tor/conductor combination simply by align- ing the white scribe on the nest die with the wire size on the gauge for proper crimping results. • ...

Page 13

... HANDLES ® Products BENEFITS • One crimp speeds installation. • No dies to lose. • Long dependable life with forged steel jaws and stainless steel indentor. • Convenient hole to hang tool. • Protection of internal parts provides long life. • Ratchet mechanism provides proper crimp and uniform quality installations. • ...

Page 14

... OH 25 EQUIV. * Overlap crimps • “W” Dies with a die index listed above are not recommended for the OUR840. Since the standard “W” Dies are wider than the “X” Dies, additional crimps are required depending on the connector and the die index. ...

Page 15

... The MD6-8 installs almost all of the line, pole and house connections in the Burndy Compression Connector Program with only one (1) extra die set (W-BG). The tool has two (2) permanent die grooves, “O” and “D ” for 3 distribution tap connectors. The “D ” ...

Page 16

... No lost dies and one-hand die insertion. • Allows use of the complete line of Burndy "W" and "X" die inserts. • Increases life of tool by reducing tool wear. • 5-year limited warranty ...

Page 17

... Full cycle ratchet assures complete consistent crimp. • High grade hardware increases tool life and durability. • Allows use of complete line of BURNDY ® W-VT, W-RT and X-RT series dies. • Color Coded dies simplify selection of correct connector and die combinations. ...

Page 18

... BURNDY Tooling TYPE MD6/MD7 TOOLING ACCESSORIES Dies for Special Applications (See present installation tool index in ref- erence section for complete W-Die listing.) W-BG The W-BG die is a double groove die set requiring only one (1) crimp per end on service entrance sleeves and only 1/2 the number of crimps on other 5/8 sleeves ...

Page 19

... MD6 tool installs plus the addition of code cable connectors through 500 kcmil copper. A maximum handle force of 40 lbs. plus short handle opening and angled head combine to provide an ideal tool for difficult overhead and tight underground applications. Five- year limited warranty. ® ...

Page 20

... The MD6-HS type Hot-Line Tool incor- porates a pantograph, toggle-action design to install connectors with the same handle force as the standard MD6-type tooling. • All fiberglass handles rated at 100KV per foot for five minutes. • Angled head and lightweight makes connector installation easier. ...

Page 21

... DIE GROOVE 3 SPECIALIZED LATCH DESIGN ® Products Features and Benefits • Light weight latch head design. Provides enhanced clearance for tap connectors. • 180° head rotation. Versatile tool head allowing user crimp access into tight spaces. • Ergonomic handle design. ...

Page 22

... BENEFITS • Compact “C” shaped head allows easy placement and removal from continuous conductor lengths. • Easy to position tool for work with 180° head rotation. • Versatile and economical-tool works with all commonly used copper, aluminum and ACSR conductors from #6 str. to #556.5 26/7 stranding. • ...

Page 23

... Y35 and MD6 hot-line tools. Cat. No. PT29291 Die Case Steel case designed for storage and protec- ton of “U” dies used with the Y35 and other ® BURNDY tools. Holds 15 die sets. Length 9 1/2 , width 6 , height 1-1/2 . Dies sold separately ...

Page 24

... BENEFITS • Easy to work in small tight spaces with only a 3-1/8 wide compression head and short handle throw. • Easy to position tool for work with 180° head rotation. • Versatile and economical-tool works on all commonly used copper and aluminum conductors from #6 str. to 750 kcmil. ...

Page 25

... Covers a wide range of applications with a lightweight, self-contained system and provides easy tool removal from continu- ous conductors with its C-shaped head. • Easy tool positioning with its 355° head rotation. • Patented rapid advance pump for faster crimps. • Exposed positive die lock buttons for easy die change out and die retention. • ...

Page 26

... Pressure relief “Pop-Off” valve provides audible indication that crimp is complete. • Handle trigger drain for convenient ram retraction. • 355° head rotation for versatile tool head positioning in tight areas. • Easy inspection and positive identification is provided with the BURNDY “ ...

Page 27

... The head rotates 360º relative to the handles and is mated to a patented rapid advance pump. The Y81KFT weighs only 12 pounds and delivers 6 tons of crimping force. The result is easy termination and splicing using BURNDY ® ...

Page 28

... FOR USE ON • Copper Cable 1.29 • Aluminum Cable 1.29 • ACSR 1113 ACSR • Ground Rod 5/8 • Rebar 1/2 • Soft Steel Bolts 5/8 • Standard Guy Strand 1/2 • EHS Guy Strand 3/8 ACCESSORIES • Carrying Case: Cat# PT10024162 • ...

Page 29

... PAT750CXT-18V – with rubber covered head is available. • 18 volt Ni-MH battery eliminates voltage depression (memory issues). • 5 year limited warranty on tool. 1 year warranty on battery and charger. LARGE JAW OPENING TO ACCOMMODATE ASYMMETRICAL CONNECTORS ROTATIONAL HEAD FOR USE WITH “U” STYLE DIES ...

Page 30

... Dieless system. • True, one-handed operation for advance, retract, and hold. • 11-ton output force. • State of the art crimping head design, 360 head rotation. • Audible “pop-off” and Green indicator indicates properly completed crimps. • Ergonomically balanced tool design. ...

Page 31

... Eliminates voltage depression or “memory”. • Audible pressure “pop-off” value. Indicates properly completed crimps. • Durable high impact formed carrying case. Provides tool protection and stores all accessories. • 5-year limited warranty on tool, 1 year on batteries and charger. Customer satisfaction and support. N-31 ...

Page 32

... Allows the use of standard Burndy “W” and “X” dies already in use. • Large hand grip area allows easier opera- tion with gloves • Ergonomically balanced tool design helps ® IN- lessen operator fatigue. • ...

Page 33

... The PAT600-18V comes equipped with a high impact formed carrying case to hold the tool, a battery charger and two batteries. The case houses “W” dies (dies pur- chased separately). The PAT600-18V uses industry standard batteries and chargers. The PAT600-18V comes complete with a 5-year limited warranty and one year on batteries and charger ...

Page 34

... Operates on 18 volt Ni-MH batteries. Eliminates voltage depression or “memory” issues. • Durable high impact formed carrying case. Provides tool protection and stores all accessories. • 5-year limited warranty on tool (excluding blades) and 1 year on batteries and charger. Customer satisfaction and support. SPECIFICATIONS Tool Weight: 11 lbs. ...

Page 35

... Longer life, efficiency, and reliability. • Specialized latch head design. Interference free closure for mid-span cuts. • Ergonomic design allows one hand opera- tion. User has one hand free to manipulate material to be cut. • 180-degree head rotation. ...

Page 36

... The 12V battery can be recharged approximately 1,000 times. The BCC1000CUAL (excluding cutting blades) is warranted to be free of defects in material and workmanship for a period of 90 days, except in the case of abuse or modification. N-36 ® Products FEATURES • Hook head design. • Three way switch. ...

Page 37

... The pump is supplied with a dielec- tric grade 6’ long hydraulic hose, 1 rapid bat- tery charger, and 2 rechargeable batteries. Also included is an air-bulb control switch that allows remote operation of the pump, or users may opt for the built-in switch to operate the unit ...

Page 38

... Easily lifted into working position using the lifting eye. • Easy die changing plus secure die align- ments provided with the positive die lock buttons. • Long life expectancy is provided with heavy duty reinforced back. • ...

Page 39

... Compression terminal, tap and splice connectors are UL listed and CSA certified when installed with the Y39 tool and recommended die set. • Very versatile tool that is able to work with 10,000 PSI pumps. • 5-year limited warranty. RECESSED DIE RETAINER SPRING LATCH SMALL 3 1/8” ...

Page 40

... BENEFITS • Allows for easy placement and removal from continuous conductor lengths. • Long life. • Fast ram retraction. • Moldedrubber covering on head, body, and hose fittings. • Standard operating pressure. • Ease in handling. • Greater reliability. • Reduced tool life cycle cost. ...

Page 41

... BENEFITS • Easy placement/removal on continuous conductor lengths. • Lightweight, portable head design • Companion tool of Y29NC pneumatic HYPRESS™. • Installs a wide variety of lugs and splices • Ideal for AN, flex and code conductor terminations. • 5-year limited warranty. UNINSULATED MAXIMUM CONNECTORS ...

Page 42

... Five-year limited warranty. N-42 ® Products BENEFITS • Covers a wide range of applications and provides easy tool removal from continu- ous conductors with its C-shaped head (1.65 opening). • Easy die change out and retention within exposed positive die lock buttons. ...

Page 43

... Visual and audible crimp indicator assures properly completed crimps with 12 tons of force. • Covers a wide range of applications with its 1.65 jaw opening. • 350 head rotation for versatile tool head positioning allowing the user to get into tight areas easier. • Uses all standard BURNDY ® ...

Page 44

... Products BENEFITS • Visual and audible crimp indicator assures properly completed crimps with 15 tons of force. • Covers a wide range of applications with its 2 jaw opening. • 350 head rotation for versatile tool head positioning allowing the user to get into tight areas easier. ...

Page 45

... H-CRIMPIT™ connectors can be accom- plished by using the accessory adapters listed below, purchased separately. Five-year limited warranty. The following size Hydent™ lugs and two way splices, when crimped with the Y644MBH Dieless Hypress™ Tool, produce the following range taking capabilites. ALUMINUM CONNECTORS ...

Page 46

... Products Features and Benefits • Dieless installation system. Eliminates the need to purchase and maintain dies. • UL Listed and CSA Certified with Range Taking Capabilities Provides the installer with UL Listed and CSA Certified crimps with Range Taking Capabilities when used in conjunction with BURNDY ® ...

Page 47

... The small light-weight head design is very adapt- able for work in underground trenches and manholes. Cat. No. PT6515 is required to use “U-” type dies in all Y45 variations. Order Head, Hose, Pump, Dies, and accessories separately. 5-year limited warranty. ...

Page 48

... Versatile and economical-HYPRESS™ tools work on all commonly used copper and aluminum products. • Dies and adapters lock into or remove from tool head easily with the positive push but- ton die locks. • Safety, strength and high quality is provid- ed with strong forged steel and precision machined components ...

Page 49

... The head is insulated from the assembled hose and pump. The Y48 is designed for easy die inser- tion without set screws. Operates at 8,800 PSI and provides 40 tons of force. Uses “C” dies. Dies sold separately. Five-year limited warranty. INSULATING DISC ® ...

Page 50

... Both Y60BHU and Y60BHU-D HYPRESS tools accommodate the same “L” dies. The “L” dies are designed for copper and aluminum code cables and aerial conductor sizes through 2500 kcmil and will accommodate ACSR through 2156 (84/19) str ...

Page 51

... Copper Cable 1.29 • Aluminum Cable 1.29 • ACSR 1113 ACSR • Ground Rod 5/8 • Rebar 1/2 • Soft Steel Bolts 5/8 • Standard Guy Strand 1/2 • EHS Guy Strand 3/8 ACCESSORIES Canvas Bag: Cat# PT10043890 Replacement Blades: Cat# PT10037388 ...

Page 52

... User has one hand free to manipulate material to be cut. • Durable canvas carrying bag. Provides tool protection and stores all accessories. • 5-year limited warranty on tool (excluding blades). Customer satisfaction and support. SPECIFICATIONS Operating Pressure: 10,000 psi (700 bar) Tool Weight: 8.3 lbs (3.8 kg) Length: 14 ...

Page 53

... FEATURES • High quality design and construction. • Rugged high quality steel blades. • Fiberglass handles with soft grips. • MCC20 has forged steel handles with non- slip grips. BENEFITS • Easy cutting with minimal cable distortion. • Excellent cutting edge performance. ...

Page 54

... RCC600 and RCC750HD have cushion grip covered steel handles. The RCC series cable cutters are warranted to be free from defects in material (excluding blades) and workmanship for one year. For replacement blades, consult factory for details. ...

Page 55

... Products BENEFITS • Durable, long life expectancy. • Easy to transport and move tool around job site with built in handle. • Maximum mechanical advantage provided with long handle. • Solid tool base provided with sturdy broad leg stabilizers. ...

Page 56

... Products BENEFITS • Easy to lift and carry. • Durable. Long life expectancy. • Easy to transport and move tool around job site with built in handle. • Easy operation provided with spring assisted return arm. • Maximum mechanical advantage provided with long arm extending beyond pump body. • ...

Page 57

... High quality crimps are achieved with built in, factory set pressure release valve and audible recycling of pump to signal completion of crimp cycle. • Easy to lift, carry and transport tool around job site with lightweight body and handle. • Convenient 115 V-AC electric powered motor. • ...

Page 58

... The manual position allows the operator to jog the tool forward without the tool ram retracting. To retract the tool prior to complet- ing the crimp, turn the control switch to “off,” the pump will stop and the tool will retract. In the manual mode the pump advances only while the control is being depressed ...

Page 59

... Products BENEFITS • Provides fast sure pump action plus a long life expectancy. • It’s portable. Roll cage allows easy moving on the job site. • Durable 1/2 HP dual voltage motor. ...

Page 60

... Oil level window. • 8 quart reservoir. • Factory set output pressure. • motor dual voltage/hertz. BENEFITS • Provides fast sure pump action plus a long life expectancy. • Its portable roll cage allows easy moving on the job site. • Strong durable motor provided with (1) H.P. dual voltage design. • ...

Page 61

... Products BENEFITS • Portable pump with sturdy steel roll cage. • Durable heavy-duty four (4) H.P. engine for all HYPRESS™ applications and long life expectancy. • Manual control valve permits easy control of crimping or cutting operations. ...

Page 62

... PT 29902- non conductive hose with stackable couplers (male/female) - orange PT 29074-1 Non conductive hose carrying bag * For proper care and maintenance of hydraulic hoses, consult the “Hydraulic Hose Care” manual, Form No. 7828 CONDUCTIVE HOSES* 10,000 PSI Cat. No. Description steel braided hose with steel spring reinforced ends ...

Page 63

... Steel w/ 13 die holder tray Y39 HYPRESS™ #PT12814 - Steel w/ 13 die holder tray Y750 & Y750-2, Revolver HYPRESS™ #PT23490 - Steel w/ 13 die holder tray Y644M, Die-less HYPRESS™ #PT30539 - Steel case, no die holder tray (Y644 tool, obsolete) (#PT30007 - Steel carry case) ...

Page 64

... Measures I.D. and O.D. of tubing. • Provides easy conversion of information. • Strong, durable, long lasting, high quality stainless steel wire mike. • Convenient size makes it easy to carry. • Available with your company name and logo. Customer must supply camera ready artwork. Contact BURNDY ® ...

Page 65

... Products BENEFITS • Portable or bench mounted. • Adjustable blow off valve to insure proper indenting force. • Uses DV type nest with Y29 type indentor. • Hand operated. • 5-year limited warranty. HAND ACTUATOR SPECIFICATIONS Weight: 12-1/2 lbs. Length: 17-1/2 Air line pressure: 85 – ...

Page 66

... TFM is the first and only turret die holder to crimp terminals automatically. No long complicated setups or paying for duplicate machines: Once the dies are secure to the die holder there’s never a need to remove them. No adjustments. No calibra- tions. Just a simple twist of the wrist. An operator can change reels, terminals and dies in seconds flat ...

Page 67

... DFM3-1 BA16EL10M (16-10 AWG) TFM BA14EL6M with BA14EL8M DFM2-1 BA14EL10M DIE TFM *BA10EL6M with *BA10EL8M DFM1D5 *BA10EL10M Die * 1000 per Reel ® Products TAPE MOUNTED INSTALLATION CATALOG NO. INSTALLATION TOOLING 2000/REEL TOOLING YAE22G18M YAE22G12M TFM TFM YAE22G16M with with YAE22G13M DFM11D1 DFM6-1 ...