PM200DSA120 MITSUBISHI, PM200DSA120 Datasheet

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PM200DSA120

Manufacturer Part Number
PM200DSA120
Description
USING INTELLIGENT POWER MODULES
Manufacturer
MITSUBISHI
Datasheet

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6.0 Introduction to Intelligent
Mitsubishi Intelligent Power Mod-
ules (IPMs) are advanced hybrid
power devices that combine high
speed, low loss IGBTs with opti-
mized gate drive and protection cir-
cuitry. Highly effective over-current
and short-circuit protection is real-
ized through the use of advanced
current sense IGBT chips that al-
low continuous monitoring of power
device current. System reliability is
further enhanced by the IPM’s inte-
grated over temperature and under
voltage lock out protection. Com-
pact, automatically assembled In-
telligent Power Modules are de-
signed to reduce system size, cost,
and time to market. Mitsubishi
Electric introduced the first full line
of Intelligent Power Modules in No-
vember, 1991. Continuous im-
provements in power chip, packag-
ing, and control circuit technology
have lead to the IPM lineup shown
in Table 6.1.
6.0.1 Third Generation Intelli-
Mitsubishi third generation intelli-
gent power module family shown in
Table 6.1 represents the industries
most complete line of IPMs. Since
their original introduction in 1993
the series has been expanded to
include 36 types with ratings rang-
ing from 10A 600V to 800A 1200V.
The power semiconductors used in
these modules are based on the
field proven H-Series IGBT and di-
ode processes. In Table 6.1 the
third generation family has been di-
vided into two groups, the “Low
Profile Series” and “High Power
Series” based on the packaging
technology that is used. The third
Power Modules (IPM)
gent Power Modules
generation IPM has been optimized
for minimum switching losses in or-
der to meet industry demands for
acoustically noiseless inverters
with carrier frequencies up to
20kHz. The built in gate drive and
protection has been carefully de-
signed to minimize the components
required for the user supplied inter-
face circuit.
6.0.2 V-Series High Power IPMs
The V-Series IPM was developed
in order to address newly emerging
industry requirements for higher re-
liability, lower cost and reduced
EMI. By utilizing the low inductance
packaging technology developed
Table 6.1 Mitsubishi Intelligent Power Modules
Type Number
Third Generation Low Profile Series - 600V
PM10CSJ060
PM15CSJ060
PM20CSJ060
PM30CSJ060
PM50RSK060
PM75RSK060
Third Generation Low Profile Series - 1200V
PM10CZF120
PM10RSH120
PM15CZF120
PM15RSH120
PM25RSK120
Third Generation High Power Series - 600V
PM75RSA060
PM100CSA060 100 Six IGBTs
PM100RSA060 100 Six IGBTs + Brake ckt.
PM150CSA060 150 Six IGBTs
PM150RSA060 150 Six IGBTs + Brake ckt.
PM200CSA060 200 Six IGBTs
PM200RSA060 200 Six IGBTs + Brake ckt.
PM200DSA060 200 Two IGBTs: Half Bridge
PM300DSA060 300 Two IGBTs: Half Bridge
PM400DAS060 400 Two IGBTs: Half Bridge
PM600DSA060 600 Two IGBTs: Half Bridge
PM800HSA060 800 One IGBT
USING INTELLIGENT POWER MODULES
MITSUBISHI SEMICONDUCTORS POWER MODULES MOS
Amps Power Circuit
10
15
10
15
20
30
50
75
10
15
25
75
Six IGBTs
Six IGBTs
Six IGBTs
Six IGBTs
Six IGBTs + Brake ckt.
Six IGBTs + Brake ckt.
Six IGBTs
Six IGBTs + Brake ckt.
Six IGBTs
Six IGBTs + Brake ckt.
Six IGBTs + Brake ckt.
Six IGBTs + Brake ckt.
Type Number
Third Generation High Power Series - 1200V
PM25RSB120
PM50RSA120
PM75CSA120
PM75DSA120
PM100CSA120 100 Six IGBTs
PM100DSA120 100 Two IGBTs: Half Bridge
PM150DSA120 150 Two IGBTs: Half Bridge
PM200DSA120 200 Two IGBTs: Half Bridge
PM300DSA120 300 Two IGBTs: Half Bridge
PM400HSA120 400 Two IGBTs: Half Bridge
PM600HSA120 600 One IGBT
PM800HSA120 800 One IGBT
V-Series High Power - 600V
PM75RVA060
PM100CVA060 100 Six IGBTs
PM150CVA060 150 Six IGBTs
PM200CVA060 200 Six IGBTs
PM300CVA060 300 Six IGBTs
PM400DVA060 400 Two IGBTs: Half Bridge
PM600DVA060 600 Two IGBTs: Half Bridge
V-Series High Power - 1200V
PM50RVA120
PM75CVA120
PM100CVA120 100 Six IGBTs
PM150CVA120 150 Six IGBTs
PM200DVA120 200 Two IGBTs: Half Bridge
PM300DVA120 300 Two IGBTs: Half Bridge
for the U-Series IGBT module (de-
scribed in Section 4.1.5) combined
with an advanced super soft free-
wheel diode and optimized gate
drive and protection circuits the V-
Series IPM family achieves im-
proved performance at reduced
cost. The detailed descriptions of
IPM operation and interface re-
quirements presented in Sections
6.1 through 6.8 apply to V-Series
as well as third generation IPMs.
The only exception being that V-
Series IPMs have a unified short
circuit protection function that takes
the place of the separate short cir-
cuit and over current functions de-
scribed in Sections 6.4.4 and 6.4.5.
The unified protection was made
Amps Power Circuit
25
50
75
75
75
50
75
Six IGBTs + Brake ckt.
Six IGBTs + Brake ckt.
Six IGBTs + Brake ckt.
Six IGBTs + Brake ckt.
Six IGBTs
Two IGBTs: Half Bridge
Six IGBTs
Sep.1998

Related parts for PM200DSA120

PM200DSA120 Summary of contents

Page 1

... Two IGBTs: Half Bridge PM100CSA120 100 Six IGBTs PM100DSA120 100 Two IGBTs: Half Bridge PM150DSA120 150 Two IGBTs: Half Bridge PM200DSA120 200 Two IGBTs: Half Bridge PM300DSA120 300 Two IGBTs: Half Bridge PM400HSA120 400 Two IGBTs: Half Bridge PM600HSA120 600 One IGBT ...

Page 2

... Power MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES chips and gate control circuit com- ponents are soldered directly to the substrate eliminating the need for a separate printed circuit board and ceramic isolation materials ...

Page 3

... EMI noise immunity. Figure 6.4 shows the structure of a ceramic isolated Intelligent Power Module. Figure 6 PM75RSA060 75 A, 600V IPM. MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES Figure 6.4 Ceramic Isolation Construction MAIN TERMINAL CASE ...

Page 4

... V-Series IPM Construction POWER TERMINALS SIGNAL TERMINALS COVER PRINTED CIRCUIT BOARD BASE PLATE MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES costs as well as providing improve- ment in system performance and reliability over conventional IGBTs. Design and development effort is simplified and successful drive co- ...

Page 5

... Turn-Off Crossover Time c(off) I Collector-Emitter Cutoff CES MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES Definition Maximum DC bus voltage applied between P-N Maximum off-state collector-emitter voltage at applied control input off signal Maximum DC collector and FWDi current @ T Maximum peak collector and FWDi current @ T ...

Page 6

... CE EC performed as low duty factor pulsed tests. (See Figures 6.8 and 6.9) MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES Definition Range of allowable control supply voltage in switching operation Control supply current in stand-by mode A voltage applied between input (I) and ground (C) pins less than this value will turn on the IPM ...

Page 7

... V rating of CES the device. (These tests must not be attempted using a curve tracer.) MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES Figure 6.10 Half-Bridge Test Circuit and Switching Time Definitions + OFF V D SIGNAL ...

Page 8

... IPM will operate safely as long as the DC bus voltage is below the data sheet V specification, CC(prot) the turn-off transient voltage across C-E terminals of each IPM switch is MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES maintained below the V specifi- CES cation less than 125 C, and ...

Page 9

... UV LOCK-OUT OVER CURRENT FAULT SHORT CIRCUIT OUTPUT ISOLATING INTERFACE CIRCUIT MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES operation and timing of each pro- tection feature is described in Sec- tions 6.4.2 through 6.4.5. 6.4.2 Control Supply Under-Voltage Lock-Out The Intelligent Power Module's in- ternal control circuits operate from an isolated 15V DC supply ...

Page 10

... OC protection on short pulses of current above the OC level that are not dangerous for the power device. When an over-cur- MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES rent is detected a controlled shut- down is initiated and a fault output is generated. The controlled shut- ...

Page 11

... Figure 6.18 OC Operation of PM200DSA060 (I OC PROTECTION WITHOUT SOFT SHUTDOWN V CE (surge MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES current conditions. Even resistive and inductive shorts to ground that are often missed by conventional desaturation and bus current sens- ing protection schemes will be de- tected by the IPMs current sense IGBTs ...

Page 12

... MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES Note: The short circuit protection in V-Series IPMs has a delay similar to the third generation over current protection function described in 6 ...

Page 13

... Applicable IPM Minimum OC Trip (A) PM10CSJ060 PM10CSJ060 PM15CSJ060 PM15CSJ060 PM20CSJ060 PM30CSJ060, PM30RSF060 PM200DSA060 x3 PM200DSA060 x3 PM300DSA060 x3 PM400DSA060 x3 PM600DSA060 x3 PM600DSA060 x3 PM800HSA060 x6 Applicable IPM Minimum OC Trip (A) PM50RSA120 PM50RSA120 PM150DSA120 x3 PM200DSA120 x3 PM300DSA120 x3 PM300DSA120 x3 PM400HSA120 x6 PM600HSA120 x6 PM600HSA120 x6 PM800HSA120 x6 PM800HSA120 115 115 158 210 310 ...

Page 14

... SERIES SWITCHING DISSIPATION = TURN-ON DISSIPATION + TURN-OFF DISSIPATION COMPATIBLE I RANGE: C RATED I 0 (AMPERES) C PM400DSA060, PM600DSA060, PM150DSA120, PM200DSA120, PM150CSA060, PM200CSA060, PM10CSJ060, PM15CSJ060, PM30RSF060, PM50RSA060, PM100RSA060, PM150RSA060, PM25RSB120, PM50RSA120 115 158 210 310 396 650 1000 59 105 145 200 240 380 Sep ...

Page 15

... P. 10kHz DC LOSS 150 SW LOSS TOTAL LOSS 100 120 160 200 240 I (ARMS) O MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES Figure 6.22 Power Loss Simulation of PM75RVA060 (Typ.) 250 V = 300V 15V 125°C 200 j P. 10kHz DC LOSS ...

Page 16

... DC LOSS 200 SW LOSS TOTAL LOSS 150 100 100 120 140 160 I (ARMS) O MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES Figure 6.31 Power Loss Simulation of PM100CVA120 (Typ.) 350 V = 600V 15V 300 125°C j P.F. = 0.8 250 fc = 10kHz ...

Page 17

... PM15CZF120 18 25 PM25RSB120 44 60 PM25RSK120 44 60 PM50RSA120 44 60 PM75CSA120 44 60 PM100CSA120 40 55 PM75DSA120 13 20 PM100DSA120 19 26 PM150DSA120 19 26 PM200DSA120 23 30 PM300DSA120 23 30 PM400HSA120 23 30 PM600JSA120 23 30 PM800HSA120 Side (Each Supply) 20kHz DC 20kHz Typ. Max. Typ. Max. Typ ...

Page 18

... DC-to-DC converters at a lower cost. In order to simplify the design of the required isolated power sup- plies, Mitsubishi has developed two DC-to-DC converter modules to work with the IPMs. The M57120L is a high input voltage step down converter. When supplied with 113 to 400VDC the M57120L will pro- duce a regulated 20VDC output ...

Page 19

... 0 HCPL4504 PC817 20V + NOTE: FOR C1 AND C2 SEE SECTION 6.6.3 MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES 20k 20k 20k ...

Page 20

... Any layout that increases the primary to secondary capaci- tance of the isolating interface can cause noise problems. MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES ...

Page 21

... DIGITAL GROUND MID-LAYER SHIELD U P MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES - + - + - + + - - + - + SHIELDS GROUND TO NEGATIVE SIDE OF EACH CONTROL POWER SUPPLY CONTROL POWER ...

Page 22

... Example Interface Circuits IPM (Intelligent Power Modules) are designed to use optocoupled transistors for control input and fault output interfaces. In most ap- plications optocouplers will provide MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES INTERFACE CIRCUIT simple and inexpensive isolated interface to the system controller. ...

Page 23

... WPC WP1 20k 20k MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES FAULT 10 F INPUT 20k 0 FAULT OUTPUT SAME AS INPUT U INTERFACE P CIRCUIT FAULT OUTPUT SAME AS INPUT U INTERFACE P CIRCUIT ...

Page 24

... P V VP1 V WPC WP1 20k 20k MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES FAULT 10 F INPUT 20k 0 FAULT OUTPUT SAME AS INPUT U INTERFACE P CIRCUIT FAULT OUTPUT SAME AS INPUT U INTERFACE P CIRCUIT 15 V ...

Page 25

... F PM600DVA060 1200V Modules PM75DSA120 PM100DSA120 100 47 F PM150DSA120 150 47 F PM200DSA120, 200 68 F PM200DVA120 PM300DSA120, 300 68 F PM300DVA120 *Depending on maximum DC link voltage and main circuit layout, an RCDi clamp may be needed. (see Section 3.3) MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES ...

Page 26

... Capacitor Capacitor Capacitor Types (Amps 600V Modules PM800HSA060 800 68 F 1200V Modules PM400HSA120 400 68 F PM600HSA120 600 68 F PM800HSA120 800 68 F MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES + 15V + 15 V IPM IPM ...

Page 27

... Figure 6.43 Interface Circuit for PM10CZF120 and PM15CZF120 – 10k 5V MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES V UP 20k + 10 – 0 UPC V VP 20k + 10 – 0 VPC V WP 20k + 10 – ...

Page 28

... PM30CSJ060, PM30RSF060, PM50RSK060, PM10RSH120, PM15RSH120 PM50RSA060, PM75RSA060, PM100CSA060, PM100RSA060, PM150CSA060, PM150RSA060, Receptacle PM200CSA060, PM25RSB120, PM50RSA120, PM75CSA120, PM100CSA120 PM200DSA060, PM300DSA060, PM400DSA060, 5 Position 2.54mm (0.1") Inverse PM600DSA060, PM75DSA120, PM100DSA120, Header Receptacle PM150DSA120, PM200DSA120, PM300DSA120, Method P/N: 1000-205-2105 PM400HSA120, PM600HSA120 END VIEW C 1 SIDE VIEW .040" ...

Page 29

... V-Series Intelligent Power Module Type PM75RVA060, PM100CVA060, PM150CVA060, PM200CVA060, PM300CVA060, PM50RVA120, PM75CVA120, PM100CVA120, PM150CVA120 PM400DVA060, PM600DVA060, PM200DVA120, PM300DVA120 MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES optocouplers with narrow distribu- tion of switching times the required type B dead time could be reduced. ...

Page 30

... Thermal design and power loss estimation is covered in Section 3.4. Mitsubishi offers a complete line-up of diode modules that are ideal for use as the input bridge in inverter applications. MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES Figure 6.46 IPM Inverter System 3-PHASE INPUT A C – ...

Page 31

... Inductive surge voltages can exceed de- vice ratings. Figure 6.48 Mounting Screws Torque Order 2 MITSUBISHI SEMICONDUCTORS POWER MODULES MOS USING INTELLIGENT POWER MODULES Mechanical Considerations: I. Avoid mechanical shock. The module uses ceramic isolation that can be cracked if the mod- ule is dropped ...

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