CM6800T Champion Microelectronic Corp., CM6800T Datasheet

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CM6800T

Manufacturer Part Number
CM6800T
Description
Epa/85+ Pfc+pwm Combo Controller Design For High Efficient Power Supply
Manufacturer
Champion Microelectronic Corp.
Datasheet

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Beside all the goodies in the CM6800, it is designed to meet
the EPA/85+ regulation. With the proper design, its efficiency
of power supply can easily approach 85%.
CM6800A, or ML4800 board, 6 things need to be taken care
before doing the fine tune:
http://www.championmicro.com.tw
GENERAL DESCRIPTION
CM6800T is a turbo-speed PFC and a Green PWM controller.
It is designed to further increase power supply efficiency while
using the relatively lower 380V Bulk Capacitor value.
Switching to CM6800T from your existing CM6800 family
boards can gain the following advanced performances:
2010/08/03
CM6800T is pin to pin compatible with CM6800 family.
To start evaluating CM6800T from the exiting CM6800,
1.)
2.)
3.)
4.)
5.)
6.)
7.)
8.)
9.)
10.) The stress over the entire external power device is
11.) Monotonic Output design is easy
12.) And more… Of course, the cost can be reduced
1.) Change RAC resistor (on pin 2, IAC) from the old
2.) Change RTCT pin (pin 7) from the existing value to
3.) Adjust all high voltage resistor around 5 mega ohm or
4.) VRMS pin(pin 4) needs to be 1.14V at VIN=80VAC for
5.) At full load, the average Veao needs to around 4.5V
6.) Soft Start pin (pin 5), the soft start current has been
existing 6800 power supply
size
Boost Capacitor ripple current can be reduced
270VAC
reduced and EMI noise maybe reduced; PFC inductor
core might be reduced
Hold Up time can be increased ~ 30% from the
Turbo Speed PFC may reduce 420 Bulk Capacitor
420V bulk capacitor value may be reduced and PFC
No Load Consumption can be reduced 290mW at
Better Power Factor and Better THD
Clean Digital PFC Brown Out
PWM transformer size can be smaller
Superior Surge Noise Immunity
To design 12V, 5V, and 3.3V output filters can be easy
value to a higher resistor value between 4.7 Mega
ohm to 8 Mega ohm. Start with 6 Mega ohm for RAC
first.
RT=5.88K ohm and CT=1000pF to have fpfc=68Khz,
fpwm=68Khz, frtct=272Khz for CM6800T
higher.
universal input application from line input from 80VAC
to 270VAC.
and the ripple on the Veao needs to be less than
250mV when the load triggers the light load
comparator.
reduced
10uA.Soft Start capacitor can be reduced to 1/2 from
your original CM6800 capacitor.
Rev. 1.2
from
CM6800’s
20uA
Champion Microelectronic Corporation
to
CM6800T’s
EPA/85+ PFC+PWM COMBO CONTROLLER
CM6800T
FEATURES
family, and ML4800 family
ohm (4.7 Mega to 8 Mega ohm) to improve the no load
consumption
ohm for both PFC and PWM with two 17V zeners
VCC reaches 13V sooner
Device and Ease the EMI filter design
edge PWM in one IC to Reduces ripple current in the
420V storage capacitor between the PFC and PWM
sections
leading edge PFC
voltage mode operation
immunity
soft start, and Reference OK
Patents Pending
Pin to pin compatible with CM6802 family, CM6800
23V Bi-CMOS process
Designed for EPA/85+ efficiency
Digitized Exactly 50% Maximum PWM Duty Cycle
All high voltage resistors can be greater than 4.7 Mega
Rail to rail CMOS Drivers with on, 60 ohm and off, 30
Fast Start-UP Circuit without extra bleed resistor to aid
Low start-up current (55uA typ.)
Low operating current (2.5mA typ.)
16.5V VCC shunt regulator
Leading Edge Blanking for both PFC and PWM
fRTCT = 4*fpfc =4*fpwm for CM6800T
Dynamic Soft PFC to ease the stress of the Power
Clean Digital PFC Brown Out and PWM Brown Out
Adjustable Long Delay Time for Line Sagging
Turbo Speed PFC may reduce 420 Bulk Capacitor size
Internally synchronized leading edge PFC and trailing
Better Power Factor and Better THD
Average current, continuous or discontinuous boost
PWM configurable for current mode or feed-forward
Current fed Gain Modulator for improved noise
Gain Modulator is a constant maximum power limiter
Precision Current Limit, over-voltage protection, UVLO,
(Up to 2 Second)
Design for High Efficient Power Supply
(Turbo-Speed PFC+Green PWM)
1

Related parts for CM6800T

CM6800T Summary of contents

Page 1

... GENERAL DESCRIPTION CM6800T is a turbo-speed PFC and a Green PWM controller designed to further increase power supply efficiency while using the relatively lower 380V Bulk Capacitor value. Switching to CM6800T from your existing CM6800 family boards can gain the following advanced performances: 1 ...

Page 2

... Soft start capacitor pin pulled down by 70K ohm 5 SS internal resistor when DCILIMIT reach 1V; the power is limited during the PWM Brown out. 2010/08/03 Rev. 1.2 CM6800T EPA/85+ PFC+PWM COMBO CONTROLLER Design for High Efficient Power Supply PIN CONFIGURATION ...

Page 3

... GND Ground 11 PWM OUT PWM driver output 12 PFC OUT PFC driver output 13 V Positive supply for CM6800T CC Maximum 3.5mA buffered output for the internal 7.5V 14 VREF reference when VCC=14V 15 V PFC transconductance voltage error amplifier input FB PFC transconductance voltage error amplifier output ...

Page 4

... Simplified Block Diagram (CM6800T) 16 VEAO GMv + . Rmul 2.5V - VFB 15 GAIN MODULATOR IAC 2 VRMS 4 ISENSE 3 PFC RAMP1 PFCCLK 7 2K RAMP2 PWMCLK 8 SW SPST 1.8V + VDC VCC 10uA 70K ILIMIT 9 GND 10 ABSOLUTE MAXIMUM RATINGS Absolute Maximum ratings are those values beyond which the device could be permanently damaged. ...

Page 5

... Room Temperature=25℃ VEAO = 3.35V @ T=25℃ NONINV INV Note 2 Overdrive Voltage = 100mV @ T=25℃ Overdrive Voltage = 100mV @ T=25℃ Guaranteed by design 11V < V < 16.5V CC Champion Microelectronic Corporation (Turbo-Speed PFC+Green PWM) = 1000pF, T =Operating Temperature T A CM6800T Min. Typ. Max. 1.70 1.78 1.86 0.98 1.03 1.08 710 760 2.45 2.52 2 ...

Page 6

... IEAO = 4.0V @ T=25℃ SENSE DC Gain 11V < V < 16. FAULT DETECT LOW V =OPEN, 470pF from V to GND FB FB Overdrive Voltage = -100mV Champion Microelectronic Corporation (Turbo-Speed PFC+Green PWM) = 5.88 kΩ 1000pF CM6800T Min. Typ. Max. -1.2 0 -10 50 6.8 7.4 7.7 0.1 0.4 -40 -34 - ...

Page 7

... V AC RMS FB SS<VREF R = 5.88 kΩ 1000pF 25℃ IAC=0uA 11V < V < 16.5V CC Line, Temp VEAO=6V and IAC=20uA 2.5V RAMP2 RAMP1 Champion Microelectronic Corporation (Turbo-Speed PFC+Green PWM) = 5.88 kΩ 1000pF CM6800T Min. Typ. Max. 0.92 1.0 1.08 700 2.1 2.3 2.5 880 950 1000 4.4 5.5 6 1.2 1.5 1.8 = 2.375V 0.9 1.05 1 ...

Page 8

... T=25℃ 14V CM6800T CM6800T CM6800T Apply VCC with Iop=20mA pin – (VEAO – 0.7)] ; VEAO OFFSET AC Champion Microelectronic Corporation (Turbo-Speed PFC+Green PWM) Design for High Efficient Power Supply CM6800T Min. Typ. 7.3 7 0 0-49.5 13 0.5 26.5 50 1.6 1 ...

Page 9

... Input Line Voltage (110 Vac) was turned off for 40mS before reaching PWM Brownout which is 209Vdc. When the bulk cap voltage goes below 209V, the system will reset the PWM soft start. The result of the CM6800T Input Line Current has a clean Off and softly On even the system does not reset PWM soft-start ...

Page 10

... Ch1 is 380V bulk cap voltage which is 100V/div. Ch2 is VCC,Ch3 is SS(soft start pin),CH4 is Vo(12V) 2010/08/03 Rev. 1.2 CM6800T EPA/85+ PFC+PWM COMBO CONTROLLER Design for High Efficient Power Supply Ch1 is 380V bulk cap voltage which is 100V/div. Ch2 is VCC,Ch3 is SS(soft start pin),CH4 is Vo(12V). ...

Page 11

... Ch2 is AC input voltage which is 100V/div. Ch3 is PFC stage Mosfet drain current, CH4 is Vo (12V) 2010/08/03 Rev. 1.2 CM6800T EPA/85+ PFC+PWM COMBO CONTROLLER Design for High Efficient Power Supply Ch3 is PFC stage Mosfet Drain current(zoom In) Ch3 is PFC stage Mosfet Drain current(zoom In) ...

Page 12

... Ch2 is AC input voltage which is 100V/div. Ch3 is PFC stage Mosfet drain current, CH4 is Vo (12V) 2010/08/03 Rev. 1.2 CM6800T EPA/85+ PFC+PWM COMBO CONTROLLER Design for High Efficient Power Supply Ch3 is PFC stage Mosfet Drain current (zoom In) Ch3 is PFC stage Mosfet Drain current (zoom In) ...

Page 13

... Ch2 is AC input voltage which is 100V/div. Ch3 is PFC stage Mosfet drain current, CH4 is Vo (12V) 2010/08/03 Rev. 1.2 CM6800T EPA/85+ PFC+PWM COMBO CONTROLLER Design for High Efficient Power Supply Ch3 is PFC stage Mosfet Drain current Ch3 is PFC stage Mosfet Drain current (zoom In) ...

Page 14

... CM6800’s 20uA to CM6800T’s 10uA.Soft Start capacitor can be reduced to 1/2 from your original CM6800 capacitor. Functional Description CM6800T is designed for high efficient power supply for both full load and light load popular EPA/85+ PFC-PWM power supply controller. The CM6800T consists of an average current controlled ...

Page 15

... PFC Section: Gain Modulator Figure 1 shows a block diagram of the PFC section of the CM6800T. The gain modulator is the heart of the PFC this circuit block which controls the response of the current loop to line voltage waveform and frequency, rms line voltage, and PFC output voltages. There are three inputs to the gain modulator ...

Page 16

... Assume R 0.03Ohm, R SENSE PFC OVP In the CM6800T, PFC OVP comparator serves to protect the power circuit from being subjected to excessive voltages if the load should suddenly change. A resistor divider from the high voltage DC output of the PFC is fed to VFB. When the voltage on VFB exceeds ~ 2 ...

Page 17

... Rev. 1.2 CM6800T EPA/85+ PFC+PWM COMBO CONTROLLER The gain vs. input voltage of the CM6800T’s voltage error amplifier, V under steady-state operating conditions the transconductance of the error amplifier, GMv local minimum. Rapid perturbation in line or load conditions will cause the input to the ...

Page 18

... VEAO GMv + . Rmul 2.5V - VFB 15 GAIN MODULATOR IAC 2 VRMS 4 ISENSE 3 PFC RAMP1 PFCCLK 7 2010/08/03 Rev. 1.2 CM6800T EPA/85+ PFC+PWM COMBO CONTROLLER 1 IEAO VFB + 2.75V - GMi PFC CMP + . + PFC Tri-Fault - - 0.5V + VFB - Rmul PFC ILIMIT -1.0V + PFC RAMP - ISENSE Green PFC 0. VEAO . Figure 1. PFC Section Block Diagram ...

Page 19

... DC I stage over-current protection. No voltage error amplifier is included in the PWM stage of the CM6800T, as this function is generally performed on the output side of the PWM’s isolation boundary. To facilitate the design of opto-coupler feedback circuitry, an offset has been built into the PWM’ ...

Page 20

... R FILTER I = 3mA (typ.) OP EXAMPLE: With a wanting voltage called, V and the CM6800T driving a total gate charge of 90nC at 100kHz (e.g. 1 IRF840 MOSFET and 2 IRF820 MOSFET), the gate driver current required is: μ A supplies Choose R DEALY The CM6800T should be locally bypassed with a 1.0 ceramic capacitor. In most applications, an electrolytic ...

Page 21

... Calculation and evaluation have shown that the 120Hz component of the PFC’s output ripple voltage can be reduced by as much as 30% using this method. 2010/08/03 Rev. 1.2 CM6800T EPA/85+ PFC+PWM COMBO CONTROLLER Design for High Efficient Power Supply Champion Microelectronic Corporation (Turbo-Speed PFC+Green PWM) ...

Page 22

... IN5406 GND 380VDC 13K 1% 470pF 380VDC PWM OUT 10 20N60 10K 1uF BYV-26EGP 20 BYV-26EGP 10 EI10 PC40 10K PWM IS 2010/08/03 Rev. 1.2 CM6800T EPA/85+ PFC+PWM COMBO CONTROLLER + 1 EMI Circuit 47 3M1% VCC 22uF/25V 0.1uf/25v + VCC ISENSE 200K 1% 16 VEAO 0.47uF/16V 0.047uF 2 ...

Page 23

... IN5406 GND 380VDC 13K 1% 470pF 380VDC PWM OUT 10 20N60 10K 1uF BYV-26EGP 20 BYV-26EGP 10 EI10 PC40 10K PWM IS 2010/08/03 Rev. 1.2 CM6800T EPA/85+ PFC+PWM COMBO CONTROLLER + 1 EMI Circuit 47 3M1% VCC 22uF/25V + 0.1uf/25v VCC ISENSE 200K 1% 16 VEAO 0.47uF/16V 0.047uF 2 ...

Page 24

... IN5406 GND 380VDC 13K 1% 470pF 380VDC PWM OUT 10 20N60 10K 1uF BYV-26EGP 20 BYV-26EGP 10 EI10 PC40 10K PWM IS 2010/08/03 Rev. 1.2 CM6800T EPA/85+ PFC+PWM COMBO CONTROLLER + 1 EMI Circuit 47 3M1% VCC 22uF/25V 0.1uf/25v + 13 3 VCC ISENSE 200K VEAO 0.47uF/16V 0.047uF 2 ...

Page 25

... ISO1A 817C 380VDC PWM OUT 10 20N60 10K 1uF BYV-26EGP 20 BYV-26EGP 10 EI10 PC40 10K PWM IS 2010/08/03 Rev. 1.2 CM6800T EPA/85+ PFC+PWM COMBO CONTROLLER + 1 EMI Circuit 47 3M1% VCC 22uF/25V 0.1uf/25v + 13 3 VCC ISENSE 200K VEAO 0.47uF/16V 0.047uF 2 ...

Page 26

... PACKAGE DIMENSION PIN 1 ID 2010/08/03 Rev. 1.2 CM6800T EPA/85+ PFC+PWM COMBO CONTROLLER Design for High Efficient Power Supply 16-PIN SOP (S16) θ 16-PIN PDIP (P16) Champion Microelectronic Corporation (Turbo-Speed PFC+Green PWM) θ 26 ...

Page 27

... HsinChu City, Taiwan +886-3-567 9979 +886-3-567 9909 http://www.champion-micro.com 2010/08/03 Rev. 1.2 CM6800T EPA/85+ PFC+PWM COMBO CONTROLLER Design for High Efficient Power Supply IMPORTANT NOTICE CMC integrated circuit products are not designed, Sales & Marketing 21F., No. 96, Sec. 1, Sintai 5th Rd., Sijhih City, Taipei County 22102, Taiwan, R ...

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