AN1539 STMicroelectronics, AN1539 Datasheet

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AN1539

Manufacturer Part Number
AN1539
Description
VIPOWER: LOW COST UNIVERSAL INPUT SMPS FOR DIGITAL SET-TOP BOX BASED ON VIPER50
Manufacturer
STMicroelectronics
Datasheet

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AN1539
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APPLICATION NOTE
®
VIPower: LOW COST UNIVERSAL INPUT SMPS
FOR DIGITAL SET-TOP BOX BASED ON VIPer50
F. Gennaro
ABSTRACT
In this paper the design of a low cost power supply for digital Set Top Box (STB) is introduced. The
converter uses VIPower VIPer50 in Flyback configuration with secondary isolated output regulation and
provides 6 isolated outputs. The power supply is suitable for universal input range as required by such a
consumer application.
INTRODUCTION
Set-top boxes (STB) are commonly used for connecting to satellite and cable TV providers and to play
TV video games. These consumer devices, typically placed on top of TV sets, interact with the signal
processing circuits of television and VCR. It represents an optimal integration between information and
entertainment, also providing in-home Internet access, interactive information, streaming video and
electronic programming through a traditional television set and a cable or a telephone line.
Thanks to such features, worldwide digital set-top box sales, including cable, satellite and terrestrial
platforms, are projected to grow from 28 million units in 2000, to 45 million units in 2004.
Several circuits make up a STB, such as digital circuitry, SCART port, LNB regulator and tuner supply.
Single on-board power supply is required to feed all these circuits, providing low cost and worldwide
mains usage. The major concern is cost since STB is going to become a widespread consumer product.
In this paper the design of a low cost power supply for digital Set Top Box is introduced. The converter
uses VIPower VIPer50 in Flyback configuration with output regulation by means of optocoupler and
TL431. It has been designed for wide range input voltage, i.e. 85-265V
, to supply 20W output power
ac
on six outputs.
The VIPer is a family of monolithic smart power that makes easier size and cost savings for multi output
power supplies, providing integrated start-up and protection circuits such as current limiting, thermal
shutdown and over/under voltage detection.
1. APPLICATION DESCRIPTION AND DESIGN
The proposed power supply has been designed referenced to the specifications listed in Table 1. The
switching frequency has been selected considering both transformer size and EMI behavior; in fact the
harmonics to be evaluated will start from the third one since the frequency range is 150kHz-30MHz for
conducted emissions according to EN55022 standard.
The target efficiency is 70% higher with a maximum duty cycle of 45% at minimum input voltage in
discontinuous conduction mode.
March 2002
1/15

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AN1539 Summary of contents

Page 1

... EN55022 standard. The target efficiency is 70% higher with a maximum duty cycle of 45% at minimum input voltage in discontinuous conduction mode. March 2002 AN1539 - APPLICATION NOTE , to supply 20W output power ac F ...

Page 2

... AN1539 - APPLICATION NOTE The regulation is performed on the lowest voltage output, i.e. 2.5V, and cross regulation is achieved by means of a simple circuit and optimized transformer coupling. All the outputs are directly connected to the load, except for the 3.3V. In fact, this output is provided using a standard linear voltage regulator on the 5V output in order to assure high accuracy ...

Page 3

... Output 30V Aux Figure 1: Transformer layout ETD29 180 nH 832uH 10% 16uH (typical INPUT DRAIN GROUND 13 PRIMARY SIDE SECONDARY SIDE AN1539 - APPLICATION NOTE Thomson B2 68 turns 2 turns 4 turns 8 turns 7 turns 20 turns 9 turns +30V +22V +12V GROUND +5V +2.5V GROUND 3/15 ...

Page 4

... Either kind of diodes, fast recovery PN or Schottky barrier, are used in order to adjust the related output voltage. 1.2 OUTPUT RECTIFIER DIODES SELECTION The selection of the output rectifier diodes has been done considering reverse voltage and forward current rating, as defined in (3) and (4 max I k max AN1539 - APPLICATION NOTE ± ...

Page 5

... Figure 3. In fact, this output is usually connected to voltage sensitive circuits such as microprocessors and other low voltage logic devices. is maximum input DC voltage, N DCmax I Ok max ripple LED I LED AN1539 - APPLICATION NOTE is the number of o (5) of 200%, then the limiting resistor trr (6) 5/15 ...

Page 6

... Figure 3: Circuit schematic AN1539 - APPLICATION NOTE 6/15 ...

Page 7

... – 25V – 25V 6 C 330 nF – 25V 7 C 2200 uF – 25V 8 C 220 uF – 50V 9 C 100 uF – 25V 10 C 2200 uF – 25V 11 C 100 nF – 250V 12 AN1539 - APPLICATION NOTE Value Fuse 5x20 X2 capacitor Note 7/15 ...

Page 8

... BYW100-200 11 D 1N4148 12 D 1N4148 13 Q BC556 1 Q BC548A 2 Q BC548A 3 L 330 OREGA VIPer50(022Y SFH617A 2 IC STLD33V 3 IC TL431 4 AN1539 - APPLICATION NOTE X2 capacitor 1A – 600V STMicroelectronics STMicroelectronics STMicroelectronics STMicroelectronics STMicroelectronics STMicroelectronics S+M B82732 STMicroelectronics STMicroelectronics STMicroelectronics 8/15 ...

Page 9

... Start up transient is shown in Figure 8 at 110V 220V respectively. Thanks to the internal current generator, that provides constant 2mA current, the ac at 110V DS ac during the first cycles at start up is shown: the voltage never goes DS AN1539 - APPLICATION NOTE and 220V at no-load and full load ac ac and 9/15 ...

Page 10

... Figure load at 110V DS amb out1 out2 out3 (V) (V) (V) 2.53 3.28 5.41 2.53 3.28 5.41 2.53 3.28 5.40 2.53 3.28 5.40 =30×C. amb out1 out2 out3 (V) (V) (V) 2.49 3.24 5.18 2.49 3.24 5.19 2.50 3.24 5.18 2.49 3.24 5.19 and 220V ac ac AN1539 - APPLICATION NOTE capacitor. DD =30º out4 out5 out6 (V) (V) (V) 12.91 24.6 32.5 12.92 24.7 32.5 12.90 24.6 32.5 12.89 24.6 32 out4 out5 out6 (V) (V) (V) 12.05 22.2 32.9 12.05 22.2 32.8 12.05 22.1 32.8 12.05 22.1 32.9 10/15 ...

Page 11

... Figure full load at 110V DS Figure 7: V during start-up at 110V DS and 220V ac ac and 220V ac ac AN1539 - APPLICATION NOTE 11/15 ...

Page 12

... Figure 8: Start-up time at 110V Figure 9: Output voltage ripple at V and 220V ac ac =220V : 1) 2.5V, 2) 5V, 3) 12V, 4) 22V in ac AN1539 - APPLICATION NOTE 12/15 ...

Page 13

... Figure 11: Short circuit at Pout DD =220V . In both cases the power dissipation is limited since the in ac and V =220V . 22V output (V =110V max 22V output (V =110V max in ac AN1539 - APPLICATION NOTE voltages are shown as the 22V output is and V =220V ) in ac and V =265V ) in ac 13/15 ...

Page 14

... AV (average) limit, passing the pre-compliance test. Figure 12: Conducted emissions at 110V REF 150 kHz Figure 13: Conducted emissions at 220V REF 150kHz and 230V input voltage, respectively. Although peak detector has ac ac (limits EN55022B) ac (limits EN55022B) ac AN1539 - APPLICATION NOTE 30 MHz 30 MHz 14/15 ...

Page 15

... Malta - Morocco - Singapore - Spain - Sweden - Switzerland - United Kingdom - U.S.A. amb T at 110V The ST logo is a trademark of STMicroelectronics STMicroelectronics GROUP OF COMPANIES http://www.st.com AN1539 - APPLICATION NOTE =23ºC. Only one heatsink has been T at 220V ac 64 103 15/15 ...

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