top221 Power Integrations, Inc., top221 Datasheet

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top221

Manufacturer Part Number
top221
Description
Three-terminal Off-line Pwm Switch
Manufacturer
Power Integrations, Inc.
Datasheet

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TOP221-227
TOPSwitch-II Family
Three-terminal Off-line PWM Switch
• Lowest cost, lowest component count switcher solution
• Cost competitive with linears above 5W
• Very low AC/DC losses – up to 90% efficiency
• Built-in Auto-restart and Current limiting
• Latching Thermal shutdown for system level protection
• Implements Flyback, Forward, Boost or Buck topology
• Works with primary or opto feedback
• Stable in discontinuous or continuous conduction mode
• Source connected tab for low EMI
• Circuit simplicity and Design Tools reduce time to market
Description
The second generation TOPSwitch-II family is more cost
effective and provides several enhancements over the first
generation TOPSwitch family. The TOPSwitch-II family extends
the power range from 100W to 150W for 100/115/230 VAC
input and from 50W to 90W for 85-265 VAC universal input.
This brings TOPSwitch technology advantages to many new
applications, i.e. TV, Monitor, Audio amplifiers, etc. Many
significant circuit enhancements that reduce the sensitivity to
board layout and line transients now make the design even
Notes: 1. Package outline: TO-220/3 2. Package Outline: DIP-8 or SMD-8 3. 100/115 VAC with doubler input 4. Assumes appropriate
heat sinking to keep the maximum TOPSwitch junction temperature below 100 C. 5. Soldered to 1 sq. in.( 6.45 cm
(610 gm/m
in a given application depends on thermal environment, transformer design, efficiency required, minimum specified input voltage, input
storage capacitance, etc. 7. Refer to key application considerations section when using TOPSwitch-II in an existing TOPSwitch design.
NUMBER
TOP221Y
TOP222Y
TOP223Y
TOP224Y
TOP225Y
TOP226Y
TOP227Y
ORDER
PART
2
) 6. P
100/115/230 VAC 15%
Product Highlights
Single Voltage Input
MAX
TO-220 (Y) Package
is the maximum practical continuous power output level for conditions shown. The continuous power capability
12 W
25 W
50 W
75 W
100 W
125 W
150 W
P
MAX
4,6
®
3
Wide Range Input
85 to 265 VAC
1
OUTPUT POWER TABLE
P
7 W
15 W
30 W
45 W
60 W
75 W
90 W
MAX
4,6
TOP221P or TOP221G
TOP222P or TOP222G
TOP223P or TOP223G
TOP224P or TOP224G
NUMBER
ORDER
Figure 1. Typical Flyback Application.
easier. The standard 8L PDIP package option reduces cost in
lower power, high efficiency applications. The internal lead
frame of this package uses six of its pins to transfer heat from
the chip directly to the board, eliminating the cost of a heat sink.
TOPSwitch incorporates all functions necessary for a switched
mode control system into a three terminal monolithic IC: power
MOSFET, PWM controller, high voltage start up circuit, loop
compensation and fault protection circuitry.
AC
PART
IN
TOPSwitch
8L PDIP (P) or 8L SMD (G) Package
100/115/230 VAC 15%
Single Voltage Input
D
S
CONTROL
.
P
MAX
9 W
15 W
25 W
30 W
5,6
3
C
Wide Range Input
85 to 265 VAC
2
), 2 oz. copper clad
2
PI-1951-091996
P
6 W
10 W
15 W
20 W
July 2001
MAX
5,6
®

Related parts for top221

top221 Summary of contents

Page 1

... MOSFET, PWM controller, high voltage start up circuit, loop compensation and fault protection circuitry. OUTPUT POWER TABLE 1 3 Wide Range Input PART 85 to 265 VAC ORDER 4,6 P NUMBER MAX 7 W TOP221P or TOP221G 15 W TOP222P or TOP222G 30 W TOP223P or TOP223G 45 W TOP224P or TOP224G CONTROL C TOPSwitch ...

Page 2

... TOP221-227 V C CONTROL Z C SHUNT REGULATOR/ ERROR AMPLIFIER - + 5 OSCILLATOR D MAX CLOCK SAW R E Figure 2. Functional Block Diagram. Pin Functional Description DRAIN Pin: Output MOSFET drain connection. Provides internal bias current during start-up operation via an internal switched high- voltage current source. Internal current sense point. ...

Page 3

... Figure 4. Relationship of Duty Cycle to CONTROL Pin Current Charging C T Off Switching ( CD1 Charging C T Discharging Cycles 95% Off Off Switching ( the total external capacitance T connected to the CONTROL pin TOP221-227 I B Slope = PWM Gain I CD1 2.0 6 (mA) I CD2 Discharging Off Switching PI-1956-092496 7/01 PI-2040-050197 D 3 ...

Page 4

... TOP221-227 TOPSwitch-II Family Functional Description (cont.) Control Voltage Supply CONTROL pin voltage V is the supply or bias voltage for the C controller and driver circuitry. An external bypass capacitor closely connected between the CONTROL and SOURCE pins is required to supply the gate drive current. The total amount of capacitance connected to this pin (C restart timing as well as control loop compensation ...

Page 5

... The current source is switched on and off with an effective duty cycle of approximately 35%. This duty cycle is determined by the ratio of CONTROL pin charge (I (I and I CD1 CD2 operation when the output MOSFET is switching. TOP221-227 V C(reset PI-2030-042397 regulation returns to shunt mode, and C is regulated in hysteretic mode and a 4 ...

Page 6

... vary from 100 V to 380 V DC which corresponds to the full universal AC input range. The TOP221 is packaged pin power DIP package. The output voltage ( directly sensed by the Zener diode (VR1) and the optocoupler (U2). The output voltage is determined by the sum of the Zener voltage and the voltage drop across the LED of the optocoupler (the voltage drop across R1 is negligible) ...

Page 7

... C1 and C6 attenuates differential-mode emission currents caused by the fundamental and harmonics of the trapezoidal or triangular primary current waveform. C5 filters internal MOSFET gate drive charge current spikes on the CONTROL pin, determines the auto-restart frequency, and together with R1 and R3, compensates the control loop. TOP221-227 L1 D2 3.3 H MUR420 C2 ...

Page 8

... TOP221-227 Key Application Considerations General Guidelines • Keep the SOURCE pin length very short. Use a Kelvin connection to the SOURCE pin for the CONTROL pin bypass capacitor. Use single point grounding techniques at the SOURCE pin as shown in Figure 9. • Minimize peak voltage and ringing on the DRAIN voltage at turn-off ...

Page 9

... Transformer Design Spreadsheets can be downloaded from our Web site at www.powerint.com. A diskette of the Transformer Design Spreadsheets may also be obtained by sending in the completed form provided at the end of this data sheet. TOP221-227 Do not bend SOURCE pin. Keep it short. Bend DRAIN pin C5 forward if needed for creepage ...

Page 10

... TOP221-227 DRAIN Voltage ............................................ -0.3 to 700 V DRAIN Current Increase ( 100 ns except during D blanking time ......................................... 0 CONTROL Voltage ..................................... - 0 CONTROL Current ............................................... 100 mA Storage Temperature ..................................... -65 to 150 C Notes: 1. All voltages referenced to SOURCE Related to transformer saturation – see Figure 13. 3. Normally limited by internal circuitry. ...

Page 11

... Conditions (Unless Otherwise Specified) See Figure 14 ; SOURCE = -40 to 125 open S1 open S1 open TOP221-222 S1 open TOP223-227 S1 open di/ mA/ s, TOP221Y TOP221P di/ mA/ s, TOP222Y TOP222P di/dt = 160 mA/ s, TOP223Y TOP223P di/dt = 240 mA/ s, TOP224Y TOP224P ...

Page 12

... DSS Rise t Time R Fall t Time 7/01 Conditions (Unless Otherwise Specified) See Figure 14 ; SOURCE = -40 to 125 open TOP221 100 TOP222 100 TOP223 100 100 C ...

Page 13

... CONTROL pin charge current (I characteristics. Conditions (Unless Otherwise Specified) See Figure 14 ; SOURCE = -40 to 125 C J See Note Output TOP221-224 MOSFET Enabled TOP225-227 Output MOSFET Disabled ) vs. DRAIN voltage for low voltage operation C TOP221-227 Min Typ Max Units V 36 5.5 5.7 6 ppm/ C 0.6 1.2 1.6 0.7 1.4 1.8 mA 0.5 ...

Page 14

... TOP221-227 90% DRAIN VOLTAGE 10 Figure 10. TOPSwitch Duty Cycle Measurement. t LEB (Blanking Time) 1.3 1.2 1.1 1.0 0.9 0.8 0.8 I INIT(MIN VAC 0.7 I INIT(MIN) @ 265 VAC 0.6 0.5 0.4 I LIMIT(MAX LIMIT(MIN 0.3 0.2 0 Time ( s) Figure 12. Self-protection Current Limit Envelope 7/01 120 100 80 90 ...

Page 15

... CONTROL TOPSwitch S Figure 15. Breakdown Voltage and Leakage Current Measurement Test Circuit 6.5 V 4.3 V NOTE: This CONTROL pin sequence interrupts the Auto-restart sequence and locks the TOPSwitch internal MOSFET in the OFF State. TOP221-227 470 470 0-50 V PI-1964-110696 Curve Tracer C ...

Page 16

... TOP221-227 BENCH TEST PRECAUTIONS FOR EVALUATION OF ELECTRICAL CHARACTERISTICS The following precautions should be followed when testing TOPSwitch by itself outside of a power supply. The schematic shown in Figure 14 is suggested for laboratory testing of TOPSwitch. When the DRAIN supply is turned on, the part will be in the Auto-restart mode ...

Page 17

... Scaling Factors: TOP227 1.00 400 TOP226 0.83 TOP225 0.67 TOP224 0.50 TOP223 0.33 300 TOP222 0.17 TOP221 0.09 200 100 0 0 200 400 DRAIN Voltage (V) TOP221-227 C OSS vs. DRAIN VOLTAGE Scaling Factors: TOP227 1.00 TOP226 0.83 TOP225 0.67 TOP224 0.50 TOP223 0.33 TOP222 0.17 TOP221 0.09 100 10 0 200 400 DRAIN Voltage (V) 600 600 D 17 7/01 ...

Page 18

... TOP221-227 mm DIM inches A .460-.480 11.68-12.19 B .400-.415 10.16-10.54 5.99-6.60 C .236-.260 6.10 - REF. D .240 - REF. 13.21-14.22 E .520-.560 .028-.038 .71-. .045-.055 1.14-1.40 H .090-.110 2.29-2.79 4.19-4.70 J .165-.185 1.14-1.40 K .045-.055 2.41-2.92 L .095-.115 .38-.51 M .015-.020 .705-.715 17.91-18. .146-.156 3.71-3.96 P .103-.113 2.62-2.87 DIM inches mm A 0.370-0.385 9 ...

Page 19

... G08A J2 .010 (.25 SMD-8 Heat Sink is 2 oz. Copper As Big As Possible .046 .060 .060 .046 Pin 1 .086 .186 -D- .286 Solder Pad Dimensions -F- .004 (.10 TOP221-227 DIM inches mm A 0.370-0.385 9.40-9.78 B 0.245-0.255 6.22-6.48 C 0.125-0.135 3.18-3.43 G 0.004-0.012 0.10-0.30 .420 H 0.036-0.044 0.91-1.12 J1 0.060 (NOM) 1 ...

Page 20

... TOP221-227 Revision Notes - C 1) Updated package references Corrected Spelling. 3) Corrected Storage Temperature 4) Added G package references to Self-Protection Current Limit parameter. 5) Corrected font sizes in figures. For the latest updates, visit our Web site: www.powerint.com Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. ...

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