LM25010EVAL National Semiconductor, LM25010EVAL Datasheet

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LM25010EVAL

Manufacturer Part Number
LM25010EVAL
Description
BOARD EVALUATION LM25010
Manufacturer
National Semiconductor
Datasheets

Specifications of LM25010EVAL

Main Purpose
DC/DC, Step Down
Outputs And Type
1, Non-Isolated
Voltage - Output
5V
Current - Output
1A
Voltage - Input
6 ~ 42V
Regulator Topology
Buck
Frequency - Switching
200kHz
Board Type
Fully Populated
Utilized Ic / Part
LM25010
Lead Free Status / RoHS Status
Not applicable / Not applicable
Power - Output
-
© 2005 National Semiconductor Corporation
LM25010 Evaluation Board
Introduction
The LM25010EVAL evaluation board provides the design
engineer with a fully functional buck regulator, employing the
constant on-time (COT) operating principle. This evaluation
board provides a 5V output over an input range of 6V - 42V.
The circuit delivers load currents to 1A, with current limit set
at )1.3A. The board is populated with all external compo-
nents except R6 and C9-C11. These components provide
options for reducing output ripple as described later in this
document.
The board’s specification are:
Theory of Operation
Refer to the evaluation board schematic in Figure 3, which
contains a simplified block diagram of the LM25010. When
the circuit is in regulation, the buck switch is on each cycle
for a time determined by R1 and V
tion:
The on-time of this evaluation board ranges from )5000 ns
at V
inversely with V
frequency. At the end of each on-time the Minimum Off-
Timer ensures the buck switch is off for at least 260 ns. In
normal operation, the off-time is much longer. During the
off-time, the output capacitor (C7) is discharged by the load
current. When the output voltage falls sufficiently that the
voltage at FB is below 2.5V, the regulation comparator ini-
tiates a new on-time period. For stable, fixed frequency
operation, )25 mV of ripple is required at FB to switch the
regulation comparator. Refer to the LM25010 data sheet for
a more detailed block diagram, and a complete description
of the various functional blocks.
IN
= 6V, to )650 ns at V
IN
to maintain a nearly constant switching
IN
= 42V. The on-time varies
IN
according to the equa-
AN201760
FIGURE 1. Evaluation Board - Top Side
National Semiconductor
Application Note 1431
Dennis Morgan
December 2005
• Input Voltage: 6V to 42V
• Output Voltage: 5V
• Maximum load current: 1.0A
• Minimum load current: 0A
• Current Limit: 1.3A
• Measured Efficiency: 95.5% (V
• Nominal Switching Frequency: 200 kHz
• Size: 2.25 in. x 0.88 in. x 0.47 in
Board Layout and Probing
The pictorial in Figure 1 shows the placement of the circuit
components. The following should be kept in mind when the
board is powered:
1) When operating at high input voltage and high load cur-
rent, forced air flow is necessary.
2) The LM25010, and the diode D1 will be hot to the touch
when operating at high input voltage and high load current.
3) Use CAUTION when probing the circuit at high input
voltages to prevent injury, as well as possible damage to the
circuit.
4) At maximum load current (1A), the wire size and length
used to connect the load becomes important. Ensure there is
not a significant drop in the wires between this evaluation
board and the load.
Board Connection/Start-up
The input connections are made to the J1 connector. The
load is normally connected to the OUT1 and GND terminals
of the J3 connector. Ensure the wires are adequately sized
for the intended load current. Before start-up a voltmeter
should be connected to the input terminals, and to the output
terminals. The load current should be monitored with an
IN
= 6V, I
OUT
20176001
www.national.com
= 200 mA)

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LM25010EVAL Summary of contents

Page 1

... LM25010 Evaluation Board Introduction The LM25010EVAL evaluation board provides the design engineer with a fully functional buck regulator, employing the constant on-time (COT) operating principle. This evaluation board provides a 5V output over an input range 42V. The circuit delivers load currents to 1A, with current limit set at )1 ...

Page 2

Board Connection/Start-up ammeter or a current probe recommended that the input voltage be increased gradually to 6V, at which time the output voltage should be 5V. If the output voltage is correct with then ...

Page 3

... R2, 3 Resistor R4 Resistor Switching Regulator National Semiconductor LM25010MH particular application, R5 must be added to the board. Refer (Continued) to the LM25010 data sheet to determine the appropriate value for this resistor. Minimum Load Current OUT2 The LM25010 requires a minimum load current of )500 µA to ensure the boost capacitor (C6) is recharged sufficiently during each off-time ...

Page 4

FIGURE 4. Efficiency vs Load Current FIGURE 5. Efficiency FIGURE 6. Voltage Ripple OUT1 4 20176008 20176009 20176010 OUT2 ...

Page 5

PCB Layout Board Silkscreen Board Top Layer Board Bottom Layer (viewed from top) 5 20176011 20176012 20176013 www.national.com ...

Page 6

... BANNED SUBSTANCE COMPLIANCE National Semiconductor manufactures products and uses packing materials that meet the provisions of the Customer Products Stewardship Specification (CSP-9-111C2) and the Banned Substances and Materials of Interest Specification (CSP-9-111S2) and contain no ‘‘Banned Substances’’ as defined in CSP-9-111S2. ...

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