90800-1 Tyco Electronics, 90800-1 Datasheet

TOOL CRIMP HI-DEN D-SUB W/DIE

90800-1

Manufacturer Part Number
90800-1
Description
TOOL CRIMP HI-DEN D-SUB W/DIE
Manufacturer
Tyco Electronics
Series
Pro-Crimper™ III, AMPLIMITE®r
Type
Crimpersr
Datasheets
1.1673606-1.pdf (8 pages)
2.90800-1.pdf (5 pages)
3.90800-2.pdf (5 pages)

Specifications of 90800-1

Tool Type
Hand Crimper
Features
Side Entry, Ratchet
Rohs Compliant
NA
Product
Crimping, Stripping & Cutting Tools & Drills
Lead Free Status / RoHS Status
Not applicable / Not applicable
For Use With/related Products
D-Sub Contacts, 22-28 AWG
For Use With
1658670-5 - CONN PIN 22-28AWG CRIMP 30GOLDA31956 - CONN D-SUB SOCKET 22-28AWG GOLDA31955 - CONN D-SUB SOCKET 22-28AWG GOLDA31954 - CONN D-SUB PIN 22-28AWG GOLDA31953 - CONN D-SUB PIN 22-28AWG GOLD
Lead Free Status / Rohs Status
Lead free / RoHS Compliant
Other names
A9815
1. INTRODUCTION
PRO-CRIMPER III Hand Tool Assembly 90800-1
consists of PRO-CRIMPER III Hand Tool Frame
354940-1 and Die Assembly 90800-2. The tool
assembly is used to crimp the contacts given in
Figure 1,
Read these instructions thoroughly before using the
tool assembly.
For additional information on the hand tool frame, refer
to 408-9930.
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low
volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
The PRO-CRIMPER III Hand Crimping Tool is a “Commercial” grade tool and is
designed primarily for field installation, repair, maintenance work, or prototyping in
industrial, commercial, or institutional applications. Product crimped with this tool will
meet the crimp height requirement for hand tools in the appropriate Application
Specification (114-series), but may not comply with other feature parameters of the
specification. TE Connectivity offers a variety of tools to satisfy your performance
requirements. For additional information, contact the Tooling Assistance Center at
1-800-722-1111.
DIE ASSEMBLY
NOTE
i
90800-2
Dimensions in this instruction sheet are in metric
units [with U.S. customary units in brackets].
Figures are not drawn to scale.
Locator Assembly
(Supplied with Die Assembly)
ASSEMBLY
LOCATOR
Moving Jaw
Die Assembly
Die Retaining Screw
(2 Places)
58516-1
Ratchet Adjustment
Wheel
PRO-CRIMPER* III Hand Crimping
Tool Assembly 90800-1 with
Die Assembly 90800-2
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Crimp-Snap Contacts
PRODUCT FAMILY
AMPLIMITE* HD
Figure 1
Reasons for reissue of this instruction sheet are
provided in Section 9, REVISION SUMMARY.
2. DESCRIPTION
The tool consist of a stationary jaw and handle, a
moving jaw and handle, and an adjustable ratchet that
ensures full crimping. The tool features a ratchet
adjustment wheel for adjusting the crimp height.
A locator assembly is attached to the tool frame and
consists of a locator, spring retainer, and contact
support. The contact support prevents the contact from
bending during crimping. A nut used on the long die
retaining screw holds the locator assembly in place.
The die assembly consists of two anvil dies (wire and
insulation) and two crimper dies (wire and insulation).
Stationary Jaw
SIZE RANGE
Pivot Pin
(AWG)
28-22
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
(See Figure 1)
Back of Tool Frame
(Wire Side)
Ratchet
INSULATION
DIAMETER
[.030-.040]
(mm [in.])
0.76-1.02
WIRE
PRO-CRIMPER III Hand Tool
Frame 354940-1 (408-9930)
Moving Handle
Stationary Handle
Instruction Sheet
408-4007
19 APR 11 Rev D
STRIP LENGTH
(mm [in.])
[.140-.156]
3.56-3.96
1 of 5
LOC B

90800-1 Summary of contents

Page 1

... LOCATOR DIE ASSEMBLY ASSEMBLY 90800-2 58516-1 1. INTRODUCTION PRO-CRIMPER III Hand Tool Assembly 90800-1 consists of PRO-CRIMPER III Hand Tool Frame 354940-1 and Die Assembly 90800-2. The tool assembly is used to crimp the contacts given in Figure 1, Read these instructions thoroughly before using the tool assembly. ...

Page 2

Nut Locator Wire Crimper Die Chamfer Offset Insulation Crimper Wire Anvil Die Chamfer Die When closed, the dies form two crimping chambers. Each die is held in the tool frame by a retaining screw and two retaining pins. 3. INSTALLATION ...

Page 3

Contact Support Adjustment Screw for Contact Support the tool frame. Place the contact up into the crimping chamber so that the locator drops into the slot in the contact. Refer to Figure 3. Butt the front end of the wire ...

Page 4

... Order the repair kit, tool assembly, and die assembly through your representative, or call 1-800-526-5142, or send a facsimile of your purchase order to 717-986-7605, or write to: CUSTOMER SERVICE (038-035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 9. REVISION SUMMARY Revisions to this instruction sheet include: • ...

Page 5

... Tooling Compatible with Die Assembly 90800-2 PRO-CRIMPER III Hand Tool Frame 354940-1 (Instruction Sheet 408-9930) SDE Bench Terminator 1490076-2 (Customer Manual 409-10052) Electro-Hydraulic (BT 3500 Battery-Hydraulic) Hand Tool Kits 2031400-[ ] (Customer Manual 409-10095) Rev D SDE-SA Hand Tool 9-1478240-0 (Instruction Sheet 408-8851) 626 Adapter 679304-1 ...