525690 Tyco Electronics, 525690 Datasheet

TOOL HAND CRIMP 18-20AWG

525690

Manufacturer Part Number
525690
Description
TOOL HAND CRIMP 18-20AWG
Manufacturer
Tyco Electronics
Datasheet

Specifications of 525690

For Use With/related Products
18-20 AWG
Lead Free Status / RoHS Status
Not applicable / Not applicable
Features
-
Tool Type
-
Lead Free Status / Rohs Status
Lead free / RoHS Compliant
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
1. INTRODUCTION
Double Action Hand Crimping Tools 525690 and
525691 crimp a wide variety of PIDG* terminals and
splices and PLASTI--GRIP* terminals and splices
onto stranded copper wire sizes 20 through 14 AWG.
See Figure 1. Read these instructions thoroughly
before using the tools.
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
2. DESCRIPTION
Each tool features a fixed jaw (crimper), a movable
jaw (anvil), a locator/insulation stop, and a ratchet
attached to a handle.
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
NOTE
i
Locator/Insulation
Stop
Part Number
525690
525691
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures are
not drawn to scale.
Fixed Jaw
(Crimper)
Insulation Crimp Adjustment Pins
(Shown in Position 3)
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
Color Code
Double Action Hand Crimping Tools
525690 and 525691
TE Tool
Blue
Red
Movable Jaw
(Anvil)
Figure 1
These tools are members of the CERTI--CRIMP*
hand crimping tool family. The ratchet on these tools
ensures full crimping of the product. Once engaged,
the ratchet will not release until the handles have
been FULLY closed.
The locator/insulation stop positions the product
between the jaws and aids in locating the wire in the
product. When closed, the jaws form a crimping
chamber with two sections: an insulation barrel
section and a wire barrel section. The insulation barrel
section crimps the insulation barrel of the product
onto the wire insulation and, simultaneously, the wire
barrel section crimps the wire barrel of the product
onto the wire conductors.
CAUTION
!
Dot Code
1
2
The jaws bottom before the ratchet releases. This
design ensures maximum electrical and tensile
performance of the crimp. DO NOT re- - adjust the
ratchet.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Ratchet
Wire Size Range
Wire Size Range
Color- - Coded
Handle
Instruction Sheet
(AWG)
411- - 1097
20--18
16--14
26 JUN 09 Rev C
1 of 7
LOC B

525690 Summary of contents

Page 1

... Stop Part Number 525690 525691 1. INTRODUCTION Double Action Hand Crimping Tools 525690 and 525691 crimp a wide variety of PIDG* terminals and splices and PLASTI--GRIP* terminals and splices onto stranded copper wire sizes 20 through 14 AWG. See Figure 1. Read these instructions thoroughly before using the tools. ...

Page 2

... PIDG FASTON Terminal “C” “B” Splice Wire Barrel Against Locator End of Wire Conductor Against Locator or, If Present, Wire Stop Tyco Electronics Corporation PIDG Butt Splice Color Stripe on Radiation Resistant Crimping a Terminal PIDG Insulation Restricting Terminal “C” “B” ...

Page 3

... Position 2 for wire having a medium insulation diameter. — Position 1 for wire having a small insulation diameter. Tyco Electronics Corporation PIDG terminals and splices feature a wire “insulation grip.” Make sure that both insulation crimp adjustment pins are in the same position. ...

Page 4

... Crimp is centered on wire barrel 5 No flash or extruded insulation 6 Conductor end is against wire stop least flush with or extends slightly beyond wire barrel 7 Wire insulation does not enter wire barrels 8 No nicked or missing conductor strands Figure 6 Tyco Electronics Corporation Wire Stop ...

Page 5

... Suggested Plug Gage Design for Insulation Barrel Section GO Dia GO W Jaw Closure Configuration TOOL TOOL GO 525690 0.889 [.0350] 525691 1.143 [.0450] 3. Close the tool handles until the jaws bottom, and hold in this position. DO NOT force beyond initial contact. Tyco Electronics Corporation NO Dia GAGE ELEMENT DIAMETER ...

Page 6

... A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Parts other than those listed should be replaced by Tyco Electronics to ensure quality and reliability. Order replacement parts through your representative, or call 1--800--526--5142, or send a facsimile of your purchase order to ...

Page 7

... PART NUMBER 1 01--23619--6 2 525108 3 039207 4 00--21028--1 5 0--525355--8 6 9--305927--1 7 302994 8 301201 9 039208 Rev REPLACEMENT PARTS DESCRIPTION PIN, Retaining RING, Retaining PIN, Adjustment PIN LOCATOR SCREW HOUSING STOP SPRING RING Figure 9 Tyco Electronics Corporation QTY PER TOOL ...