90548-2 Tyco Electronics, 90548-2 Datasheet

TOOL DIESET 18-24AWG UNI-MATE

90548-2

Manufacturer Part Number
90548-2
Description
TOOL DIESET 18-24AWG UNI-MATE
Manufacturer
Tyco Electronics
Series
MATE-N-LOK II®r
Type
Crimp Tool Assemblyr
Datasheets
1.1673606-1.pdf (8 pages)
2.90548-1.pdf (6 pages)
3.90548-2.pdf (6 pages)

Specifications of 90548-2

Connector Type
Crimp Terminals
Crimp Handle
A9996-ND
Crimp Or Cable Size
18-24 AWG
Crimp Tool
Hand Crimper III
Product
Crimping, Stripping & Cutting Tools & Drills
Description/function
Hand crimp tool assembly
For Use With
SDE Dies
Lead Free Status / RoHS Status
Not applicable / Not applicable
Lead Free Status / RoHS Status
na, Not applicable / Not applicable
Other names
A9944
1. INTRODUCTION
PRO-CRIMPER III Hand Crimping Tool Assembly
90548-1 consists of Die Assembly 90548-2 and 
PRO-CRIMPER III Hand Crimping Tool Frame
354940-1. The die assembly consists of crimping dies
and a locator assembly.
Read these instructions thoroughly before crimping
any contacts.
© 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
The PRO-CRIMPER III Hand Crimping Tool is a “Commercial" grade tool and is designed 
primarily for field installation, repair, maintenance work, or prototyping in industrial, 
commercial, or institutional applications. Product crimped with this tool will meet the crimp
height requirement for hand tools in the appropriate 114 series specification, but may not
comply with other feature parameters of the specification. This company offers a variety of
tools to satisfy your performance requirements. For additional information, contact the 
Tooling Assistance Center at 1-800-722-1111.
† Supplied with die assembly. Also available separately
‡ Contact the TOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (see below) for specific contact part numbers
NOTE
ASSEMBLY
i
90548-2
DIE
Dimensions on this sheet are in millimeters [with
inch equivalents provided in brackets]. Figures and
illustrations are for identification only and are not
drawn to scale.
ASSEMBLY †
LOCATOR
58515-1
Locator Assembly
(Supplied with Die
Assembly)
PRO-CRIMPER* III Hand Crimping
Tool Assembly 90548-1 with
Die Assembly 90548-2
Die Assembly
Front of Tool
(Locator Side)
MATE-N-LOK*
CONTACT
FAMILY ‡
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Universal
Contacts
Moving Jaw
Figure 1
Ratchet
Adjustment 
Wheel
Reasons for reissue are provided in Section 11,
REVISION SUMMARY.
2. DESCRIPTION
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full contact crimping.
The tool frame holds a die assembly with two crimping
sections.
The die assembly features a wire anvil, an insulation
anvil, a wire crimper, and an insulation crimper.
Attached to the outside of the frame is a locator
assembly, which contains a locator, a spring retainer,
and a contact support.
SIZE (AWG)
24-22
20-18
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
(Figure 1 and Figure 2)
Stationary Jaw
[.040 to .100]
1.02 to 2.54
INSUL DIA
Pivot Pin
WIRE
.
Moving Handle
Back of Tool
(Wire Side)
PRO-CRIMPER III Hand
Crimping Tool Frame
354940-1 (408-9930)
Stationary
Handle
Instruction Sheet
STRIP LENGTH
408-9885
[.156 to .187]
12 MAY 11 Rev E
3.96 to 4.75
1 of 6
LOC B

90548-2 Summary of contents

Page 1

... Contact the TOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (see below) for specific contact part numbers 1. INTRODUCTION PRO-CRIMPER III Hand Crimping Tool Assembly 90548-1 consists of Die Assembly 90548-2 and  PRO-CRIMPER III Hand Crimping Tool Frame 354940-1. The die assembly consists of crimping dies and a locator assembly ...

Page 2

Nut Locator Insulation Crimper Chamfer Wire  Crimper Offset Wire Anvil Insulation Anvil Die retaining pins and die retaining screws are used to position and secure the dies in the tool frame. A nut is used on the upper die ...

Page 3

The ratchet has detents that create audible clicks NOTE as the tool handles are closed Place a contact with wire into the proper nest and close the tool handles until the ratchet reaches the sixt# click, or until ...

Page 4

Insert stripped wire into contact insulation and wire barrels until it is butted against the wire stop, as shown in Figure 3. 6. Holding the wire in place, squeeze tool handles together until ratchet releases. Allow tool handles to ...

Page 5

... Order the repair kit and replaceable parts through your company representative, or call 1-800-526-5142, or send a facsimile of your purchase order to  1-717-986-7605, or write to: CUSTOMER SERVICE (038-035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 11. REVISION SUMMARY Since the previous release of this document, the new company logo has been applied ...

Page 6

... SDE Bench Terminator 1490076-2 (Customer Manual 409-10052) Electro-Hydraulic (BT 3500 Battery-Hydraulic) Hand Tool Kits 2031400-[ ] (Customer Manual 409-10095) Rev E Tooling Compatible with Die Assembly 90548-2 SDE-SA Hand Tool 9-1478240-0 (Instruction Sheet 408-8851) (Instruction Sheet 408-4070) Closed Head Assembly 2031460-1 (Instruction Sheet 408-10312) ...