59827-1 Tyco Electronics, 59827-1 Datasheet

TOOL TETRA-CRIMP DIE 16-14AWG

59827-1

Manufacturer Part Number
59827-1
Description
TOOL TETRA-CRIMP DIE 16-14AWG
Manufacturer
Tyco Electronics
Datasheet

Specifications of 59827-1

Lead Free Status / RoHS Status
Not applicable / Not applicable
D
This Instruction Sheet (IS) covers the use and care of
Crimping Die Assemblies 59826–1, 59827–1, and
59828–1. See Figure 1. These dies are used to crimp
the PIDG* and PLASTI–GRIP* FASTON* terminals
and splices listed in Figure 2 which are designed to
be used in the various applicators and machines
listed in Figure 1.
E
Figure 1
D
For complete instructions concerning the related
applicators or machines, refer to the customer
documents supplied with the respective tooling.
These documents will explain further instructions
relative to tooling adjustments, die installation, tape
loading, maintenance, etc.
Read this sheet thoroughly before installing or using
the die assemblies. Reason for revision is provided in
Section 8, REVISION SUMMARY.
These die assemblies consists of two stationary dies
and two movable dies. These features allow one set
of dies to crimp the wire barrel while crimping the
insulation simultaneously. See Figure 1.
Refer to Catalogs 82004 and 82042 for complete
product information and features.
Figure 2 lists the preferred wire strip lengths for
products discussed in this publication. However,
depending on your wire stripping machine adjustment
(strip length) capabilities, wire strip length may be
increased to the nearest 0.8 mm [.031 in.] if
necessary.
Refer to the respective machine manual for crimp
instructions.
Dies, terminals, and splices are color–coded for a
given wire range as shown in Figure 2. Color coding
is used as a method of verifying that the correct
combination of die set and terminal or splice was
used.
i
!
Dimensions in this document are in millimeters
and [inches]. Figures and illustrations are for
reference only and are not drawn to scale.
Avoid personal injury. Always disconnect machine
from power supply when performing adjustments,
die installation or removal, and machine
maintenance. Always keep guards and covers in
place during normal machine operation.
Do not use wires with nicked or missing
conductor strands.

59827-1 Summary of contents

Page 1

... D Figure 1 This Instruction Sheet (IS) covers the use and care of Crimping Die Assemblies 59826–1, 59827–1, and 59828–1. See Figure 1. These dies are used to crimp the PIDG* and PLASTI–GRIP* FASTON* terminals and splices listed in Figure 2 which are designed to be used in the various applicators and machines listed in Figure 1 ...

Page 2

... Crimping Die Assemblies 59826-1, 59827-1, and 59828-1 Typical PIDG Type Terminals and Splices “C” “B” “C” “B” DIE SET PRODUCT NUMBER NUMBER INSULATION INSULATION AND COLOR AND COLOR COLOR COLOR CODE DOT CODE U Crimp using foot petal control only. ...

Page 3

... Crimping Die Assemblies 59826-1, 59827-1, and 59828-1 ACCEPT 3 2 Wire Range Stamped Here Wire Stop 1 1 Correct product insulation color and die set combination. Wire size is within wire range stamped under terminal 2 tongue or on center of splice. 3 Crimp centered on wire barrel. 4 End of conductor is flush with, or extends slightly beyond end of terminal wire barrel ...

Page 4

... Crimping Die Assemblies 59826-1, 59827-1, and 59828-1 5. CRIMP INSPECTION Inspect crimped terminals and splices by checking the features described in Figure 3. Use only the terminals and splices that meet conditions shown in the “ACCEPT” column. “REJECT” terminals and splices can be avoided through careful use of instructions provided in the ...

Page 5

... Crimping Die Assemblies 59826-1, 59827-1, and 59828-1 Figure 4 A. Wire Barrel Crimp Die Closure 1. Assemble dies so that wire barrel crimp dies are bottomed but not under pressure. Die Closure Configuration DIE CLOSURE DIM'S A" DIE SET DIE SET GO NO-GO { Die closure dimensions apply when wire barrel crimp dies are bottomed but not under pressure. ...

Page 6

... Crimping Die Assemblies 59826-1, 59827-1, and 59828-1 Suggested Plug Gage Design - Insulation Crimp Die Closure Configuration DIE CLOSURE DIM'S D" DIE SET DIE SET GO { Die closure dimensions apply when dies are positioned at gage dimensions as shown in Figure 7B. } Material – Tool Steel Detail A" ...

Page 7

... Crimping Die Assemblies 59826-1, 59827-1, and 59828-1 7. DIE REPLACEMENT AND REPAIR CAUTION Due to their precision design important that no parts of these dies are interchanged. ! Parts listed in Figure 8 are customer–replaceable. A complete inventory can be stocked and controlled to prevent lost time when replacement of parts is necessary ...