58522-2 Tyco Electronics, 58522-2 Datasheet

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58522-2

Manufacturer Part Number
58522-2
Description
TOOL DIE ASSEM FOR 58522-1
Manufacturer
Tyco Electronics
Series
Pro-Crimper™ IIIr
Datasheet

Specifications of 58522-2

Connector Type
Crimp Terminals
Crimp Handle
A9996-ND
Crimp Or Cable Size
20-22 AWG
Lead Free Status / RoHS Status
Not applicable / Not applicable
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
1. INTRODUCTION
PRO--CRIMPER III Hand Crimping Tool
Assembly 58522--1 consists of Die Assembly
58522--2 and PRO--CRIMPER III Hand Crimping Tool
Frame 354940--1. The die assembly consists of
crimping dies and a locator assembly.
Read these instructions thoroughly before crimping
The PRO- - CRIMPER III Hand Crimping Tool is a “Commercial” grade tool
and is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate 114 series specification, but may not comply with other feature
parameters of the specification. Tyco Electronics offers a variety of tools to
satisfy your performance requirements. For additional information, contact the
Tooling Assistance Center at 1- - 800- - 722- - 1111.
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
{
}
Assembly
SUPPLIED WITH THE DIE ASSEMBLY. ALSO AVAILABLE SEPARATELY.
CALL THE TOOLING ASSISTANCE CENTER OR PRODUCT INFORMATION (SEE BELOW) FOR PRODUCT PART NUMBERS.
58522- - 2
58522--2
TE Die
TE Die
Locator Assembly
(Supplied with
Die Assembly)
Front of Tool
(Locator Side)
TE Locator
TE Locator
Assembly
58516--1
58516--1
Die
Assembly
{
Moving Jaw
Ratchet
Adjustment
Wheel
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
PRO- CRIMPER* III Hand Crimping
Tool Assembly 58522- 1 with
Die Assembly 58522- 2
.040 Series
.040 Series
Contacts
Contact
Contact
Family
}
Figure 1
any contacts.
Reasons for reissue are provided in Section 11,
REVISION SUMMARY.
NOTE
i
(AWG)
Size
22
20
Stationary Jaw
Dimensions on this sheet are in millimeters [with
inch equivalents provided in brackets]. Figures
and illustrations are for identification only and are
not drawn to scale.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Moving Handle
Pivot Pin
[.059 to .070]
[.066 to .078]
1.50 to 1.78
1.68 to 1.98
Insul Dia
Wire
Back of Tool
Wire Side)
PRO- - CRIMPER III Hand
Crimping Tool Frame
354940- - 1 (408- - 9930)
Stationary
Handle
Instruction Sheet
408- - 9996
08 SEP 09 Rev C
Strip Length
[.157 to 1.77]
3.99 to 4.50
3.99 to 4.50
(mm [In.])
1 of 6
LOC B

58522-2 Summary of contents

Page 1

... CALL THE TOOLING ASSISTANCE CENTER OR PRODUCT INFORMATION (SEE BELOW) FOR PRODUCT PART NUMBERS. 1. INTRODUCTION PRO--CRIMPER III Hand Crimping Tool Assembly 58522--1 consists of Die Assembly 58522--2 and PRO--CRIMPER III Hand Crimping Tool Frame 354940--1. The die assembly consists of crimping dies and a locator assembly. Read these instructions thoroughly before crimping ...

Page 2

... To disassemble, close the tool handles until the ratchet releases, remove the nut, the locator assembly, the two die retaining screws, and the four die retaining pins, and slide the anvils and crimpers out of the tool jaws. Tyco Electronics Corporation Tool Frame Hold- - Down Die Retaining Pins ...

Page 3

... Holding the contact by the mating end, insert the contact — insulation barrel first — through the front of the tool and into the appropriate crimp section. Back of Tool (Wire Side) Contact (Typ) Locator in Wire Wire Stop Slot Figure 3 Tyco Electronics Corporation Strip Length Wire Inserted to Stop ...

Page 4

... If the dimension is unacceptable, continue to adjust the ratchet, and again measure a sample crimp. Screwdriver Ratchet Adjustment Wheel Lockscrew (Typ) (Figure 5) Tyco Electronics Corporation “A” CRIMP HEIGHT CRIMP SECTION CRIMP SECTION DIMENSION A DIMENSION A (Color Marking) (+0.05 [+.002]) .818  .081 22 [.0322  ...

Page 5

... Revisions to this instruction sheet include: Changed PRO--CRIMPER II Hand Tool to S PRO--CRIMPER III Hand Tool; Updated crimp--height inspection information; S Applied TE logo; S Updated format to current corporate S requirements; and Added back page, indicating other tooling S available for die assembly 58522--2. Tyco Electronics Corporation ...

Page 6

... Die Assembly 58522- 2 Can Be Used In the Following Tools: PRO- CRIMPER III Hand Tool 354940- 1 (Instruction Sheet 408- 9930) SDE Bench Terminator 1490076- 2 (Customer Manual 409- 10052) Battery Tool (Shouldered Die) 1725837 (Customer Manual 409- 10053 SDE PEW- 12 Hand Tool 9- 1478240- 0 (Instruction Sheet 408- 8851) ...