1-543013-1 Tyco Electronics, 1-543013-1 Datasheet - Page 3

• Manufacturer Part Number: 1-543013-1
• Description: TOOL DIE SET CRIMP .525 CABLE
• Manufacturer: Tyco Electronics
• Series: AMPLIMITE®r

Specifications of 1-543013-1

• Connector Type: Amplimite™ HD Connector
• Crimp Handle: 543344-1
• Lead Free Status / RoHS Status: Not applicable / Not applicable
• Crimp Or Cable Size: -

4.2. Inspection
Regular inspections should be performed with a
record of inspections remaining with the dies and/or
supervisory personnel responsible for them. Tyco
Electronics recommends one inspection per month;
however, amount of use, working conditions, operator
training and skill, and established company standards
should determine frequency of inspection. The
inspection should be performed in the following
sequence:
A. Visual Inspection
Rev C
3. Make certain that all surfaces are protected with
a thin coat of any good SAE 20 motor oil. Do not
oil excessively.
4. When dies are not in use, mate and store them
in a clean, dry area.
1. Remove all lubrication and accumulated film by
immersing the dies in a suitable commercial
degreaser that will not affect paint or plastic
material.
2. Make sure all die mounting screws are in place
and secured.
3. Check all bearing surfaces for wear. Replace
worn dies. See Section 5, REPLACEMENT.
4. Inspect the crimping chamber for flattened,
chipped, cracked, worn, or broken areas. If
damage is evident, the dies must be replaced. See
Section 5, REPLACEMENT.
Back Side of Tool
Cable
Crimping
Chamber
Anvil
Die
Crimping Die Assemblies 543013-[ ]
Figure 3
B. Die Opening Inspection
This inspection requires the use of a vernier caliper.
Proceed as follows:
If the die opening conforms to that shown in Figure 4,
the dies are considered dimensionally correct and
should be lubricated with a thin coat of any good SAE
20 motor oil. If not, the dies must be replaced. Refer
to Section 5, REPLACEMENT.
5. REPLACEMENT
Order replacement dies through your Tyco Electronics
Representative, or call 1–800–526–5142, or send a
facsimile of your purchase order to 717–986–7605, or
write to:
6. REVISION SUMMARY
This paragraph is reserved for a revision summary
covering the most recent additions and changes
made to this document which include the following:
Per EC 0990–1121–04:
1. Mate the dies until the crimping surfaces have
bottomed; then hold in this position.
2. Using a vernier caliper, measure the die opening
as shown in Figure 4.
CUSTOMER SERVICE (38–35)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105–3608
S Updated document to corporate requirements
S Added lead–free part numbers to Figure 2
Tool Flip-Top
Latch
Outer Ferrule Lip
Positioned Against Stop
Inner Ferrule Lip
Positioned in Slot
of Positioner
408-9318
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