1-576779-0 Tyco Electronics, 1-576779-0 Datasheet

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1-576779-0

Manufacturer Part Number
1-576779-0
Description
TOOL HEAD CRIMP 20AWG STRATO
Manufacturer
Tyco Electronics
Series
Strato-Therm™r
Datasheet
1.1-576778-0.pdf (7 pages)

Specifications of 1-576779-0

Connector Type
PIDG Strato-Therm Terminal
Crimp Handle
1901235, 525432-1
Crimp Or Cable Size
2 AWG
For Use With
525432-1 - TOOL ADAPTER HEAVY HEAD ASSY152661 - CONN RING TONG 20AWG #1/4 PIDG152654 - CONN RING TONG 20AWG #4 PIDG152899 - CONN RING TONG 20AWG #2 PIDG152894 - CONN RING TONGUE 20AWG #8152890 - CONN RING TONGUE 20AWG #1/4152656 - CONN RING TONGUE 20AWG #8 PIDG152896 - CONN RING STR 20AWG M3.5 TIN152892 - CONN RING STR 20AWG #10 TIN152891 - CONN RING STR 20AWG #10 TIN152658 - CONN RING STR 20AWG #6 TIN PIDG152657 - CONN RING STR 20AWG #10 PIDG154924 - CONN RING TONGUE 20AWG #4 PIDG152895 - CONN RING TONGUE 20AWG #6152655 - CONN RING TONGUE 20AWG #6
Lead Free Status / RoHS Status
Not applicable / Not applicable
Crimping Heads 1–576778–0, 1–576779–0,
1–576780–0, 1–576781–0, and 1–576782–0 are
designed to crimp PIDG STRATO–THERM Terminals
onto solid or stranded copper wire size 24–14 AWG.
Refer to Figure 2. The crimping heads are used with
Heavy Head Battery Powered Hand Tool Kits
1901235–[ ].
This instruction sheet provides recommended
procedures for wire preparation, crimping head
installation, crimping, and maintenance and
inspection. For information concerning tool setup and
operation, refer to Customer Manual 409–10068
packaged with the battery tool kit.
E
i
i
The crimping heads can also be used with the
626 Heavy Head Pneumatic Tool Adapter
525432-1.
Dimensions on this instruction sheet are in
millimeters [with inches in brackets]. Figures and
illustrations are for identification only and are not
drawn to scale.
(Recommended Spare)
Figure 1
(Recommended Spare)
Reasons for reissue are provided in Section 8,
REVISION SUMMARY.
Each crimping head features a head containing two
stationary crimping dies (anvils) and two movable
crimping dies (indenters), a locator, an insulation
crimping adjustment pin, and a battery powered crimp
tool. See Figure 1.
When closed, the crimping dies form one crimping
chamber with two sections: an insulation barrel
section and a wire barrel section. The insulation barrel
section crimps the terminal onto the wire insulation
and, simultaneously, the wire barrel section crimps
the terminal wire barrel onto the stripped wire. The
locator positions the terminal in the crimping chamber.
The insulation crimping adjustment pin is used to
regulate the height of the insulation crimp.
Using Heavy Head Battery Powered Hand Tool Kits
1901235–3 or –4 will ensure full crimping of the
terminal. The rams on tools 1901235–1 and –2 can
be retracted before the terminal is fully crimped.

1-576779-0 Summary of contents

Page 1

... The insulation crimping adjustment pin is used to regulate the height of the insulation crimp. Using Heavy Head Battery Powered Hand Tool Kits 1901235–3 or –4 will ensure full crimping of the terminal. The rams on tools 1901235–1 and –2 can be retracted before the terminal is fully crimped. ...

Page 2

... Remove the battery before installing or removing the crimping heads. As supplied, the adapter has three quick–release pins installed (Figure 1). The two outer pins will be used to secure the links of the crimp head (exposed portion of the crimp head) to the adapter. The center pin will be used to secure the movable die of the crimp head to the ram of the adapter ...

Page 3

... Insulation Barrel Wire Barrel End of Conductor Butts Against Locator Wire Barrel Butts Against Locator Figure 3 1. Strip the wire to the dimension provided in Figure 2, being careful to avoid nicking or damaging the conductor(s). CAUTION Do NOT use wire with nicked or missing conductors. ! NOTE Make sure terminal insulation color code matches tool handle color ...

Page 4

... Though recommendations call for at least one inspection a month, frequency of inspection depends on: 1. The care, amount of use, and handling of the hand tool. 2. The presence of abnormal amounts of dust and dirt. 3. The degree of operator skill. ...

Page 5

... Wire Barrel Section of Crimping Chamber GO Dim. 50.8 [2] Die Closure Min Typ Configuration 1-576778-0 2.591-2.598 [.1020-.1023] 2.690-2.692 [.1059-.1060] 1-576779-0 2.591-2.598 [.1020-.1023] 2.690-2.692 [.1059-.1060] 1-576780-0 3.048-3.056 [.1200-.1203] 3.147-3.150 [.1239-.1240] 1-576781-0 3.124-3.132 [.1230-.1233] 3.223-3.226 [.1269-.1270] 1-576782-0 3 ...

Page 6

... For tool repair service, please contact an Tyco Electronics Representative at 1–800–526–5136. 9. REVISION SUMMARY S Updated document to corporate requirements S Deleted text and changed wire size from 24–10 to 24–14 in Section 1, INTRODUCTION S Deleted 12–10 wire information in tables in Figures 2, 5, and 7 S Changed part numbers in table in Figure 7 ...

Page 7

... DESCRIPTION DESCRIPTION NO. 1 PIN, Adjustment 2 LOCATOR, Stop 3 PIN 4 SPRING 5 SCREW 6 PIN B Rev 4 3 PIDG STRATO-THERM TERMINAL CRIMPING HEAD REPLACEMENT PARTS HEAD 1-576778-0 1-576779-0 1 1752891-1 1752891-1 59580-6 59580-6 1 1901238-1 1901238-1 1 5-21028-7 5-21028-7 1 7-59683-6 7-59683-6 2 6-306131-4 6-306131-4 1 21028-4 21028-4 Figure 7 Tyco Electronics Corporation ...