1-58166-2 Tyco Electronics, 1-58166-2 Datasheet

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1-58166-2

Manufacturer Part Number
1-58166-2
Description
TOOL SDL FERRULE DIE 8POS
Manufacturer
Tyco Electronics
Datasheet
1.1-58166-2.pdf (5 pages)

Specifications of 1-58166-2

Connector Type
Ferrule
Crimp Handle
69710-1
Crimp Or Cable Size
0.289" ~ 0.2893" (7.34mm~7.348mm)
Lead Free Status / RoHS Status
Not applicable / Not applicable
This instruction sheet covers the use and
maintenance of Crimping Die Assemblies 58166–[ ],
which are used in Hand Crimping Tool 69710–1. Each
die assembly crimps a ferrule onto round shielded
cable used with Shielded Data Link (SDL)
Connectors.
Catalogs 296642 and 1307612 provides guides for
cable–to–connector and ferrule selection. Read these
and all referenced materials before using the die
assemblies.
Reasons for revision to this document are given in
Section 7, REVISION SUMMARY.
Each die assembly consists of an indenter (stationary
die) which has chamfered corners and an anvil
(moving die) which has square corners. When mated,
the dies form two crimping sections: the braid and the
insulation. The braid section crimps the front part of
E
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures and
illustrations are for reference only and are not
drawn to scale.
Figure 1
the ferrule onto the cable shield and the cable outlet
of the connector shield assembly, and simultaneously,
the insulation section crimps the back part of the
ferrule onto the cable insulation. See Figure 1.
The ferrule, which is ordered separately from the SDL
connector, is sized according to the insulation
diameter of the cable. Each die assembly is marked
with the cable insulation diameter range.
The die assembly is designed to fit securely into the
tool by upper and lower die holder plates; each die is
held in by a single screw. To install the die assembly,
refer to Instruction Sheet 408–2095 (Hand Crimping
Tool 69710–1).
Assemble the connector by referring to Instruction
Sheet 408–9072. Make sure the ferrule is over the
connector shield cable outlet and butted against the
shield body. Then, proceed as follows:
See Figure 3 for a properly crimped ferrule.
The die assembly is inspected prior to shipment,
however, Tyco Electronics recommends that the die
assembly be inspected immediately upon arrival.
Tyco Electronics recommends that a maintenance
and inspection program be performed periodically to
ensure continued reliability of the die assembly. The
inspection frequency should be based on the amount
of use, working conditions, operator training and skill,
and established company standards.
1. Place the ferrule on the stationary die, with the
cable extending out the back side of the die. Make
sure that the front part of the ferrule is positioned in
the braid section and the back part of the ferrule is
positioned in the insulation section. See Figure 2.
2. Actuate tool for crimping according to the
instructions packaged with the tool.
3. Remove connector from die assembly and
inspect the crimped ferrule according to the
requirements outlined in Application Specification
114–2090.
1. Remove accumulated dust, moisture, and other
contaminants with a clean, soft brush or lint–free
Connector body must be clear of dies.

1-58166-2 Summary of contents

Page 1

... Sheet 408–9072. Make sure the ferrule is over the connector shield cable outlet and butted against the shield body. Then, proceed as follows: 1. Place the ferrule on the stationary die, with the cable extending out the back side of the die. Make sure that the front part of the ferrule is positioned in the braid section and the back part of the ferrule is positioned in the insulation section ...

Page 2

... The GO element must pass completely through the crimping section the same manner, try to insert the NO–GO element into the same crimping section. The NO–GO element may start entry, but must not pass completely through the crimping section. ...

Page 3

... [.2890-.2893] [.2929-.2930] 8.966-8.973 9.065-9.067 58166-7 [.3530-.3533] [.3569-.3570] 7.061-7.068 7.160-7.162 1-58166-1 [.2780-.2783] [.2819-.2820] 7.340-7.348 7.439-7.442 1-58166-2 [.2890-.2893] [.2929-.2930] 8.966-8.973 9.065-9.067 1-58166-3 [.3530-.3533] [.3569-.3570] 7.340-7.348 7.439-7.442 1-58166-7 [.2890-.2893] [.2929-.2930] 7.340-7.348 7.439-7.442 1-58166-8 [ ...

Page 4

... WEIGHT: DIE ASSEMBLY PART NUMBER ITEM NO. 4 Crimping Die Assemblies 58166-[ ] for SDL Connectors REPLACEABLE PARTS FOR DIE ASSEMBLIES 58166-[ ] PART NUMBER DESCRIPTION Figure 5 (cont’d) 408-9039 QTY PER DIE ASSY E ...

Page 5

... D 58166 Requires one of each part number. E Rev Crimping Die Assemblies 58166-[ ] for SDL Connectors REPLACEABLE PARTS FOR DIE ASSEMBLIES 58166-[ ] PART NUMBER DESCRIPTION ...