69930 Tyco Electronics, 69930 Datasheet

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69930

Manufacturer Part Number
69930
Description
DIE W-DG 68075 69875 22-16AWG
Manufacturer
Tyco Electronics
Datasheet
1.69930.pdf (6 pages)

Specifications of 69930

Lead Free Status / RoHS Status
Not applicable / Not applicable
1. INTRODUCTION
This instruction sheet provides instructions on product
application; and maintenance and inspection
procedures for AMP–TAPEMATIC crimping dies.
AMP–TAPEMATIC crimping dies 69930, 69931,
69932, 69954, 69955, and 69956 are used in the
AMP–TAPETRONIC* machine 69875; dies 68240–1,
68241–1, and 68242–1 are also used in the
AMP–TAPETRONIC machine 69875, or the Model
“K” AMP–O–LECTRIC* 565435–5, or the
G–Terminating Machine 354500–1.
These dies are used to crimp:
Dies are coated with preservative to prevent rust and
corrosion. Wipe preservative from dies, particularly
from crimping surfaces.
Die insertion and removal and crimping instructions
are provided in the manual packaged with the
terminating machine. Section 2, INSTRUCTIONS,
provides personal safety and wire preparation
information. Section 3, CRIMP INSPECTION,
features terminal and splice crimp inspection
procedures which will enable you to establish and
maintain a die certification program.
For further instructions relative to the machines,
tooling adjustment, tape loading, etc., refer to the
instructions packaged with the machines.
Reasons for reissue of this instruction sheet are
provided in Section 5, REVISION SUMMARY.
2. INSTRUCTIONS
For wire preparation, select the correct wire strip
length from Figure 1. Do NOT use wires with nicked
or missing conductor strands.
E
DANGER
NOTE
S
S
S
i
SOLISTRAND* terminals and butt splices on
solid or stranded copper wire sizes 22 thru 10.
Uninsulated STRATO–THERM* terminals and
butt splices (with wire insulation support) on
solid or stranded copper wire sizes 22 thru 10.
Uninsulated STRATO–THERM terminals and
butt splices (without wire insulation support) on
solid or stranded copper wire sizes 22 thru 10.
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures and
illustrations are for reference only and are not
drawn to scale.
Avoid personal injury. Always disconnect machine
from power supply when preforming adjustments,
die installation or removal, and machine
maintenance. Always keep guards and covers in
place during normal machine operation.
AMP-TAPEMATIC*
Crimping Dies
Refer to machine manual for crimp instructions.
3. CRIMP INSPECTION
Inspect crimped terminals and splices by checking the
features described in Figure 2. Use only the terminals
and splices that meet the conditions shown in the
“ACCEPT” column.
“REJECT” terminals and splices can be avoided
through careful use of instructions provided in the
machine manual and by preforming regular die
maintenance as instructed in Section 4,
MAINTENANCE/INSPECTION PROCEDURE, of this
instruction sheet.
4. MAINTENANCE/INSPECTION PROCEDURE
It is recommended that a maintenance/inspection
program be performed periodically to ensure
dependable and uniform terminations. Dies should be
inspected at least once a month. Frequency of
inspection may be adjusted to suit your requirements
through experience. Frequency of inspection is
depend upon:
Since there is a possibility of die damage in shipment,
new dies should be inspected in accordance with
Section 4 when received in your plant.
4.1. Cleaning
Do NOT allow deposits of dirt, grease, and foreign
matter to accumulate on the die closure surfaces and
on the bottoming surfaces of the dies. These deposits
may prevent the dies from bottoming fully and may
also cause excessive wear in the die closure
surfaces, thereby affecting the quality of the crimp.
The dies should be wiped clean frequently with a
clean cloth.
4.2. Visual Inspection
Visually inspect the die closure surfaces for chipped
or pitted conditions. Although dies may gage within
permissible limits, worn or damaged die closure
surfaces are objectionable and can affect the quality
of the crimp. Examples of possible damaged die
surfaces are shown in Figure 3.
1. The care, amount of use, and handling of the
dies.
2. The degree of operator skill.
3. The presence of abnormal amounts of dust and
dirt.
4. Your own established standards.
www.tycoelectronics.com
408-2648
1

69930 Summary of contents

Page 1

... This instruction sheet provides instructions on product application; and maintenance and inspection procedures for AMP–TAPEMATIC crimping dies. AMP–TAPEMATIC crimping dies 69930, 69931, 69932, 69954, 69955, and 69956 are used in the AMP–TAPETRONIC* machine 69875; dies 68240–1, 68241–1, and 68242–1 are also used in the AMP– ...

Page 2

... STRATO-THERM w/Insulation Support Figure 1 Die closure inspection is accomplished using GO NO–GO plug gages. Tyco Electronics neither manufactures nor sells plug gages. A suggested plug gage design and the GO NO–GO dimensions of the plug gage elements are listed in Figures 4 and 5. The following procedure is recommended for inspecting the die closure ...

Page 3

AMP-TAPEMATIC Crimping Dies ACCEPT NOTE: B SOLISTRAND and STRATO-THERM (w/o Insulation Support) SOLISTRAND Flag Terminal STRATO-THERM (w/Insulation Support) Figure 2 408-2648 REJECT 3 ...

Page 4

... GO Dim. Pitted C" Dim. Die Closure Configuration DIE CLOSURE DIM'S C" (Dies set at DIE gage" dim. SET See Figure 6B.) GO NO-GO 0.762 1.27 69930 [.0300] [.0500] 0.762 1.27 69931 [.0300] [.0500] NO-GO Dim. 1.321 1.829 R" Radius 69932 [.0520] [.0720] } Material – Tool Steel A. Wire Barrel Crimp Die Closure B" ...

Page 5

... AMP-TAPEMATIC Crimping Dies If you find that the crimp die closures do not conform with the GO NO–GO gage conditions, contact your local Tyco Electronics Representative. 4.4. Replacement Parts Customer–replaceable parts are listed in Figure 7. A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Order replacement parts through your representative, or call 1– ...

Page 6

... SETS 1 2 PART MOVING MOVING TYPE SCREW NO. DIE DIE 68240-1 A 1-59781-3 --- 308209-1 68241-1 A 1-59781-3 --- 308209-2 68242-1 A 1-59781-3 --- 308209-3 69930 D 1-59781-7 310676-6 307236-5 69931 D 2-59781-8 310676-2 307236-4 69932 D 1-59781-3 310676-7 307236-6 69954 A 1-59781-3 --- 1-307161-7 1-21046-3 69955 A 1-59781-3 --- 1-307161-8 1-21046-3 69956 A 1-59781-3 --- ...