68006 Tyco Electronics, 68006 Datasheet - Page 5

• Manufacturer Part Number: 68006
• Description: DIE COPALUM SEALED 69066 10-8AWG
• Manufacturer: Tyco Electronics

Specifications of 68006

• Product: Punches & Dies
• Lead Free Status / RoHS Status: Not applicable / Not applicable

3.2. Splices
The preferred (first) method is:
The alternate (second) method is slightly different, but
very important. The difference is in preceding Step 1.
Rev W
Crimping Die Assemblies for COPALUM Sealed Terminals and Splices
CAUTION
DANGER
1. Insert properly stripped wire fully into splice.
NOTE
2. Position splice in die assembly so that edge of
die is within width of splice crimp mark. The stripe
marking on splice must be inside die, facing up,
and in alignment with dot on nest. See Figure 5.
NOTE
3. Holding wire in place, activate power unit to
complete first splice crimp.
4. When crimp is completed, remove pin, open
yoke, and remove splice.
NOTE
5. To crimp other half of splice, rotate the
splice/tool 180 _ , making sure the stripe marking on
the splice is inside the assembly, facing up, and in
alignment with dot on nest. See Figure 5. Follow
the same procedure used to crimp first side of
splice (steps 1 through 4).
1. Position splice in die assembly so that edge of
die is within width of splice crimp mark. The stripe
marking on splice must be inside die, facing up,
and in alignment with dot on nest. See Figure 5.
2. Do NOT insert wire into splice, instead, jog to
advance the ram to hold the splice. This is difficult
to do; If the splice is deformed, the wire may not be
inserted properly.
3. Insert properly stripped wire fully into splice wire
barrel.
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To avoid personal injury, close the yoke of the
hydraulic head and fully insert the pin. When
operating the power unit, be careful when
handling terminals, splices, or wire near the
crimping area of the crimping head.
DO NOT turn or twist the wire or splice during
insertion.
Make sure that the splice is properly aligned in
the stationary die so that moving die will crimp
the wire barrel of the splice.
When crimping a splice with a color coded band
around the end of the splice, use the correct
copper conductors in the color coded end of the
splice.
If the splice sticks in die after crimping, apply a
rocking action to remove it from the die. Wipe
light oil or use spray dry lubricant on the dies to
reduce sticking.
Tyco Electronics Corporation
Nest
CAUTION
NOTE
4. Holding wire in place, activate power unit again
to complete crimp.
5. When crimp is completed, remove pin, open
yoke, and remove splice.
NOTE
6. To crimp other half of splice, rotate the
splice/tool 180 _ , making sure the stripe marking on
splice is inside the assembly, facing up, and in
alignment with dot on nest. See Figure 5. Follow
the same procedure used to crimp first side of
splice (Steps 1 through 5).
Stripe Marking Must
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Be on Top
Splice Detail
Stripe Marking
on Top
Wire
Pin
View
DO NOT turn or twist the wire or splice during
insertion.
When crimping a splice with a color coded band
around the end of the splice, use the correct
copper conductors in the color coded end of the
splice.
If the splice sticks in die after crimping, apply a
rocking action to remove it from the die. Wipe
light oil or use spray dry lubricant on the dies to
reduce sticking.
Figure 5
Edge of Die Positioned
Within Width of Splice
Crimp Mark
Anvil
Anvil
Splice Crimp Marks
Dot
408-2281
5 of 9
Nest